CN111195990A - Device for adjusting wire mesh center of cutting area of slicing machine and adjusting method - Google Patents
Device for adjusting wire mesh center of cutting area of slicing machine and adjusting method Download PDFInfo
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- CN111195990A CN111195990A CN202010116366.0A CN202010116366A CN111195990A CN 111195990 A CN111195990 A CN 111195990A CN 202010116366 A CN202010116366 A CN 202010116366A CN 111195990 A CN111195990 A CN 111195990A
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- inner hole
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 abstract description 13
- 238000010586 diagram Methods 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the technical field of slicers, and particularly relates to a device for adjusting the wire mesh center of a cutting area of a slicer, which comprises a frame, wherein a first front inner hole and a second front inner hole are formed in the front side of the frame, and a first rear inner hole and a second rear inner hole are formed in the rear side of the frame; a first eccentric supporting roller is arranged between the first front inner hole and the first rear inner hole, and a second eccentric supporting roller is arranged between the second front inner hole and the second rear inner hole. The invention also relates to a method for adjusting the center distance of the wire mesh, wherein a first eccentric supporting roller and a second eccentric supporting roller are fixed in the frame, and the center distance of the wire mesh in the cutting area is changed by adjusting the rotating center distance between the two eccentric supporting rollers. The cutting device adopts the arrangement of the eccentric supporting rollers, so that the problem that the rotating center distance of the two supporting rollers cannot be adjusted is well solved, the rotating center distance of the supporting rollers can be adjusted within a certain range, a single device can cut hard and brittle materials with different sizes, and the cutting capability of the slicing machine is greatly improved.
Description
Technical Field
The invention belongs to the technical field of slicing machines, and particularly relates to a device and a method for adjusting the wire mesh center of a cutting area of a slicing machine.
Background
In the actual production process, the actual cutting capacity of the slicer is mainly related to the width of the wire mesh in the cutting area. The smaller the width of the wire mesh is, the smaller the size of the material which can be cut into hard and brittle materials is; the larger the wire mesh width, the larger the size of the material that can be cut to be hard and brittle. However, when the size of the brittle material is small, the smaller the width of the wire mesh under the condition of satisfying the cutting, the better the cutting yield, and the yield is reduced correspondingly as the width of the wire mesh is increased. Therefore, the hard and brittle materials with different sizes need to be cut with corresponding width of wire mesh to achieve the best yield. In actual production, the rotating center distance between the supporting rollers cannot be adjusted, so that the cutting capability of the slicing machine is limited, and the cutting yield is influenced.
Disclosure of Invention
In view of the defects of the prior art, the inventor researches and designs a device and a method for adjusting the center of a wire mesh of a cutting area of a slicing machine in long-term practice.
In order to achieve the purpose, the invention provides the following technical scheme:
an apparatus for adjusting the center of a wire web of a cutting area of a microtome includes a frame. A first front inner hole and a second front inner hole are formed in the front side of the frame, and a first rear inner hole and a second rear inner hole are formed in the rear side of the frame; the inner hole before the first with set up first eccentric backing roll behind the first between the inner hole, the inner hole before the second with set up second eccentric backing roll behind the second between the inner hole.
Further, the first eccentric supporting roller consists of a first eccentric sleeve assembly, a first bearing box assembly and a first main roller; the second eccentric supporting roller consists of a second eccentric sleeve assembly, a second bearing box assembly and a second main roller.
Further, the first eccentric sleeve assembly comprises a first front eccentric sleeve and a first rear eccentric sleeve, the first front eccentric sleeve is fixed in the first front inner hole, and the first rear eccentric sleeve is fixed in the first rear inner hole; the first bearing box assembly comprises a first front bearing box and a first rear bearing box, the first front bearing box is fixed in the inner circular hole of the first front eccentric sleeve, and the first rear bearing box is fixed in the inner circular hole of the first rear eccentric sleeve; the first main roller is arranged between the first front bearing box and the first rear bearing box.
Further, the second eccentric sleeve assembly comprises a second front eccentric sleeve and a second rear eccentric sleeve, the second front eccentric sleeve is fixed in the second front inner hole, and the second rear eccentric sleeve is fixed in the second rear inner hole; the second bearing box assembly comprises a second front bearing box and a second rear bearing box, the second front bearing box is fixed in the inner circular hole of the second front eccentric sleeve, and the second rear bearing box is fixed in the inner circular hole of the second rear eccentric sleeve; the second main roller is arranged between the second front bearing box and the second rear bearing box.
Further, the first eccentric supporting roller is composed of a first eccentric bearing box assembly and a first main roller, and the second eccentric supporting roller is composed of a second eccentric bearing box assembly and a second main roller.
Further, the first eccentric bearing box assembly comprises a first front eccentric bearing box and a first rear eccentric bearing box, the first front eccentric bearing box is fixed in the first front inner hole, and the first rear eccentric bearing box is fixed in the first rear inner hole; the first main roller is arranged between the first front eccentric bearing box and the first rear eccentric bearing box.
Further, the second eccentric bearing box assembly comprises a second front eccentric bearing box and a second rear eccentric bearing box, the second front eccentric bearing box is fixed in the second front inner hole, and the second rear eccentric bearing box is fixed in the second rear inner hole; the second main roller is arranged between the second front eccentric bearing box and the second rear eccentric bearing box.
A method for adjusting the center distance of the wire mesh by using the device fixes the first eccentric supporting roller and the second eccentric supporting roller in the frame, and changes the center distance of the wire mesh in the cutting area by adjusting the rotating center distance between the first eccentric supporting roller and the second eccentric supporting roller.
Further, the adjustment of the rotation center distance between the first eccentric support roller and the second eccentric support roller is realized by adjusting the rotation center distance between the first front eccentric sleeve and the second front eccentric sleeve and the rotation center distance between the first rear eccentric sleeve and the second rear eccentric sleeve.
Further, the adjustment of the center distance of rotation between the first eccentric support roller and the second eccentric support roller is realized by adjusting the center distance of the center axes of rotation of the first front eccentric bearing housing and the second front eccentric bearing housing, and the center distance of the center axes of rotation of the first rear eccentric bearing housing and the second rear eccentric bearing housing.
The invention has the beneficial effects that:
by adopting the arrangement of the eccentric supporting rollers, the problem that the rotating center distance of the two supporting rollers cannot be adjusted is well solved, so that the center distance between the two supporting rollers can be adjusted within a certain range, a single device can cut hard and brittle materials with different sizes, and the cutting capability of the slicing machine is improved to a great extent.
Drawings
FIG. 1 is a schematic structural view of a first embodiment of the present invention;
FIG. 2 is a schematic view of the frame of the first embodiment of the present invention with only the eccentric sleeve mounted thereon;
FIG. 3 is a schematic diagram of a front view of a method for adjusting the center-to-center distance of a net according to a first embodiment of the present invention;
FIG. 4 is a schematic structural diagram of another embodiment of the present invention;
FIG. 5 is a schematic diagram of a front view of another embodiment of the present invention for adjusting the center-to-center distance of a net.
In the drawings: 1-frame, 2-first front eccentric sleeve, 3-first back eccentric sleeve, 4-second front eccentric sleeve, 5-second back eccentric sleeve, 6-first front eccentric bearing box, 7-first back eccentric bearing box, 8-second front eccentric bearing box and 9-second back eccentric bearing box.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the present invention is described below in detail and completely with reference to the accompanying drawings. Based on the embodiments in the present application, other similar embodiments obtained by persons of ordinary skill in the art without any creative effort shall fall within the protection scope of the present application. In addition, directional terms such as "upper", "lower", "left", "right", etc. in the following embodiments are directions with reference to the drawings only, and thus, the directional terms are used for the purpose of illustrating the present invention and not for limiting the present invention.
The invention is further described with reference to the drawings and the preferred embodiments.
The hard and brittle materials mainly refer to sapphire, semiconductors, stones, photovoltaic materials and the like.
Example 1
Referring to fig. 1 and 2, the device for adjusting the center of the wire mesh of the cutting area of the slicer, which is provided at the cutting area of the slicer, comprises a frame 1, wherein a first front inner hole and a second front inner hole are formed in the front side of the frame 1, and a first rear inner hole and a second rear inner hole are formed in the rear side of the frame 1.
In this embodiment, the centers of the first front inner hole and the first rear inner hole are preferably on the same axis, and the centers of the second front inner hole and the second rear inner hole are preferably on the same axis.
Set up first eccentric backing roll before first hole and behind the hole, set up second eccentric backing roll before the second between hole and the hole behind the second. The first eccentric supporting roller consists of a first eccentric sleeve assembly, a first bearing box assembly and a first main roller. The second eccentric supporting roller consists of a second eccentric sleeve assembly, a second bearing box assembly and a second main roller.
The first eccentric bushing assembly comprises a first front eccentric bushing 2 and a first rear eccentric bushing 3, the first front eccentric bushing 2 is fixed in the first front inner hole, and the first rear eccentric bushing 3 is fixed in the first rear inner hole. The first bearing box assembly comprises a first front bearing box and a first rear bearing box, the first front bearing box is fixed in the inner circular hole of the first front eccentric sleeve 2, and the first rear bearing box is fixed in the inner circular hole of the first rear eccentric sleeve 3. A first main roller is arranged between the first front bearing box and the first rear bearing box.
The second eccentric sleeve assembly comprises a second front eccentric sleeve 4 and a second rear eccentric sleeve 5, the second front eccentric sleeve 4 is fixed in the second front inner hole, and the second rear eccentric sleeve 5 is fixed in the second rear inner hole. The second bearing box assembly comprises a second front bearing box and a second rear bearing box, the second front bearing box is fixed in the inner circular hole of the second front eccentric sleeve 4, and the second rear bearing box is fixed in the inner circular hole of the second rear eccentric sleeve 5. A second main roller is arranged between the second front bearing box and the second rear bearing box. Dense diamond wires distributed between the first main roller and the second main roller form a wire net to cut the hard and brittle materials.
The rotating center distance of the first front eccentric sleeve 2 and the second front eccentric sleeve 4 is not less than 150mm and not more than 750 mm; meanwhile, the inner circular hole of the first front eccentric sleeve 2 is coaxial with the inner circular hole of the first rear eccentric sleeve 3, and the inner circular hole of the second front eccentric sleeve 4 is coaxial with the inner circular hole of the second rear eccentric sleeve 5, so that the rotating center distance of the first rear eccentric sleeve 3 and the second rear eccentric sleeve 5 is consistent with the rotating center distance of the first front eccentric sleeve 2 and the second front eccentric sleeve 4.
The method for realizing the adjustment of the wire mesh center distance comprises the steps of firstly fixing a first eccentric supporting roller and a second eccentric supporting roller in a frame 1, and referring to fig. 3, wherein the shortest distance between the rotating centers of two eccentric sleeves on the same side (namely a first front eccentric sleeve 2 and a second front eccentric sleeve 4, or a first rear eccentric sleeve 3 and a second rear eccentric sleeve 5) is L and the largest distance is L +2 delta r, so that the center distance of an inner circular hole of the eccentric sleeves is changed from L to L +2 delta r by rotating the angle of the two eccentric sleeves on the same side, the center distance of a rotating shaft between the first eccentric supporting roller and the second eccentric supporting roller is changed from L to L +2 delta r, and the center distance of a wire mesh in a cutting area is changed from L to L +2 delta r. Since the center distance of rotation of the two eccentric sleeves on the same side can be changed between 150mm and 750mm in the embodiment, the center distance of the wire mesh in the cutting area can be changed between 150mm and 750mm to adapt to hard and brittle materials with different sizes.
Example 2
Referring to fig. 4, another embodiment of the apparatus for adjusting the wire center of a cutting zone of a microtome according to the present invention is different from embodiment 1 in that the first eccentric supporting roller is composed of a first eccentric bearing housing assembly and a first main roller. The second eccentric supporting roller is composed of a second eccentric bearing box component and a second main roller.
The first eccentric bearing box assembly comprises a first front eccentric bearing box 6 and a first rear eccentric bearing box 7, the first front eccentric bearing box 6 is fixed in a first front inner hole, and the first rear eccentric bearing box 7 is fixed in a first rear inner hole. A first main roller is arranged between the first front eccentric bearing housing 6 and the first rear eccentric bearing housing 7.
The second eccentric bearing box assembly comprises a second front eccentric bearing box 8 and a second rear eccentric bearing box 9, the second front eccentric bearing box 8 is fixed in the second front inner hole, and the second rear eccentric bearing box 9 is fixed in the second rear inner hole. A second main roller is arranged between the second front eccentric bearing housing 8 and the second rear eccentric bearing housing 9. Dense diamond wires are distributed between the first main roller and the second main roller to form a wire net, and the hard and brittle materials are cut.
The wheelbase of the rotating central shafts of the first front eccentric bearing box 6 and the second front eccentric bearing box 8 of the embodiment is not less than 150mm and not more than 750 mm; meanwhile, the rotation central axis of the first front eccentric bearing box 6 is coaxial with the rotation central axis of the first rear eccentric bearing box 7, and the rotation central axis of the second front eccentric bearing box 8 is coaxial with the rotation central axis of the second rear eccentric bearing box 9, so that the rotation center distance of the first rear eccentric bearing box 7 and the second rear eccentric bearing box 9 is identical with the rotation center distance of the first front eccentric bearing box 6 and the second front eccentric bearing box 8.
The method for adjusting the wire mesh center distance of the present invention specifically comprises the steps of firstly fixing a first eccentric support roller and a second eccentric support roller in a frame 1, referring to fig. 5, wherein the shortest distance between the rotating center axes of two eccentric bearing boxes (i.e. a first front eccentric bearing box 6 and a second front eccentric bearing box 8, or a first rear eccentric bearing box 7 and a second rear eccentric bearing box 9) on the same side is L 'and the maximum distance is L' +2 Δ r ', so that the distance between the rotating center axes of the eccentric bearing boxes is changed from L' to L '+ 2 Δ r' by adjusting the installation angle of the two eccentric bearing boxes on the same side, the distance between the rotating axes of the first eccentric support roller and the second eccentric support roller is changed from L 'to L' +2 Δ r ', and the distance between the cutting area wire mesh center is changed from L' to L '+ 2 Δ r'. Since the distance between the rotating central shafts of the two eccentric bearing boxes on the same side can be changed between 150mm and 750mm, the distance between the centers of the wire meshes in the cutting area can be changed between 150mm and 750mm so as to adapt to hard and brittle materials with different sizes.
The present invention has been described in detail, and it should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Claims (10)
1. The device for adjusting the wire mesh center of the cutting area of the slicing machine comprises a frame (1), and is characterized in that a first front inner hole and a second front inner hole are formed in the front side of the frame (1), and a first rear inner hole and a second rear inner hole are formed in the rear side of the frame (1); the inner hole before the first with set up first eccentric backing roll behind the first between the inner hole, the inner hole before the second with set up second eccentric backing roll behind the second between the inner hole.
2. The apparatus of claim 1, wherein the first eccentric support roller comprises a first eccentric sleeve assembly, a first bearing box assembly and a first main roller; the second eccentric supporting roller consists of a second eccentric sleeve assembly, a second bearing box assembly and a second main roller.
3. The apparatus of claim 2, wherein the first eccentric sleeve assembly comprises a first front eccentric sleeve (2) and a first rear eccentric sleeve (3), the first front eccentric sleeve (2) being fixed within the first front inner hole, the first rear eccentric sleeve (3) being fixed within the first rear inner hole; the first bearing box assembly comprises a first front bearing box and a first rear bearing box, the first front bearing box is fixed in an inner circular hole of the first front eccentric sleeve (2), and the first rear bearing box is fixed in an inner circular hole of the first rear eccentric sleeve (3); the first main roller is arranged between the first front bearing box and the first rear bearing box.
4. The apparatus of claim 3, wherein said second eccentric sleeve assembly comprises a second front eccentric sleeve (4) and a second rear eccentric sleeve (5), said second front eccentric sleeve (4) being fixed in said second front inner hole, said second rear eccentric sleeve (5) being fixed in said second rear inner hole; the second bearing box assembly comprises a second front bearing box and a second rear bearing box, the second front bearing box is fixed in an inner circular hole of the second front eccentric sleeve (4), and the second rear bearing box is fixed in an inner circular hole of the second rear eccentric sleeve (5); the second main roller is arranged between the second front bearing box and the second rear bearing box.
5. The apparatus of claim 1, wherein the first eccentric support roller is comprised of a first eccentric bearing housing assembly and a first main roller, and the second eccentric support roller is comprised of a second eccentric bearing housing assembly and a second main roller.
6. The apparatus of claim 5, wherein said first eccentric bearing housing assembly comprises a first front eccentric bearing housing (6) and a first rear eccentric bearing housing (7), said first front eccentric bearing housing (6) being secured within said first front bore and said first rear eccentric bearing housing (7) being secured within said first rear bore; the first main roller is arranged between the first front eccentric bearing box (6) and the first rear eccentric bearing box (7).
7. The apparatus of claim 5, wherein said second eccentric bearing housing assembly comprises a second front eccentric bearing housing (8) and a second rear eccentric bearing housing (9), said second front eccentric bearing housing (8) being secured within said second front bore and said second rear eccentric bearing housing (9) being secured within said second rear bore; the second main roller is arranged between the second front eccentric bearing box (8) and the second rear eccentric bearing box (9).
8. Method for adjusting the wire web center distance using the device according to any one of claims 1-7, characterized in that the first eccentric support roller and the second eccentric support roller are fixed in the frame (1), and the cutting zone wire web center distance is changed by adjusting the rotational center distance between the first eccentric support roller and the second eccentric support roller.
9. Method for adjusting the wire web center distance according to claim 8, characterized in that the adjustment of the center distance of rotation between the first and second eccentric support rollers is achieved by adjusting the center distance of rotation between the first and second front eccentric sleeves (2, 4) and the center distance of rotation between the first and second rear eccentric sleeves (3, 5).
10. Method for adjusting wire web center distance according to claim 8, characterized in that the adjustment of the center distance of rotation between the first and second eccentric support rollers is achieved by adjusting the center distance of rotation axes of the first and second front eccentric bearing housings (6, 8) and the center distance of rotation axes of the first and second rear eccentric bearing housings (7, 9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010116366.0A CN111195990A (en) | 2020-02-25 | 2020-02-25 | Device for adjusting wire mesh center of cutting area of slicing machine and adjusting method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010116366.0A CN111195990A (en) | 2020-02-25 | 2020-02-25 | Device for adjusting wire mesh center of cutting area of slicing machine and adjusting method |
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| CN111195990A true CN111195990A (en) | 2020-05-26 |
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| CN202010116366.0A Pending CN111195990A (en) | 2020-02-25 | 2020-02-25 | Device for adjusting wire mesh center of cutting area of slicing machine and adjusting method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111660448A (en) * | 2020-06-29 | 2020-09-15 | 浙江精功科技股份有限公司 | Device and method for changing center distance of guide wheel of slicing machine |
| CN111890208A (en) * | 2020-06-30 | 2020-11-06 | 宇晶机器（长沙）有限公司 | Main shaft device capable of adjusting length of wire bow |
| CN113635466A (en) * | 2021-08-19 | 2021-11-12 | 晶海洋半导体材料（东海）有限公司 | Diamond wire slicing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111660448A (en) * | 2020-06-29 | 2020-09-15 | 浙江精功科技股份有限公司 | Device and method for changing center distance of guide wheel of slicing machine |
| CN111890208A (en) * | 2020-06-30 | 2020-11-06 | 宇晶机器（长沙）有限公司 | Main shaft device capable of adjusting length of wire bow |
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