CN111195843A - Device and method for removing surface defects of steel billet - Google Patents
Device and method for removing surface defects of steel billet Download PDFInfo
- Publication number
- CN111195843A CN111195843A CN201811375889.6A CN201811375889A CN111195843A CN 111195843 A CN111195843 A CN 111195843A CN 201811375889 A CN201811375889 A CN 201811375889A CN 111195843 A CN111195843 A CN 111195843A
- Authority
- CN
- China
- Prior art keywords
- trolley
- camera
- grinding
- grinding head
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
Abstract
The invention provides a device for removing surface defects of steel billets, which comprises a grinding trolley, a grinding head room arranged above the grinding trolley, a grinding head arranged in the grinding head room, a camera arranged outside the grinding head room and positioned above the grinding trolley, an illuminating lamp and a marking device, wherein the camera is arranged on the grinding head room; the camera is connected with a display, and the grinding trolley and the marking device are both connected with an operation control system. The invention has the advantages of simple structure, convenient use and low operation cost; through setting up marker, camera, light, realized the one time coping shaping of steel billet, need not to hoist the steel billet again to ground inspection to improve the operating efficiency, reduce handling number of times and operating cost, reduce safe risk, promoted the quality of product.
Description
Technical Field
The invention relates to the technical field of billet treatment, in particular to a device and a method for removing billet surface defects.
Background
Currently, a steel mill carries out finishing treatment on surface defects of a primary rolled steel billet by using the processes of shot blasting by a shot blasting machine, coping by a coping machine, grinding by a manual grinding wheel and the like in sequence so as to ensure that the quality of the finished steel billet is qualified in subsequent finish rolling, wherein the steel billet subjected to coping treatment by the coping machine accounts for 70 percent and is a key quality control link in the finishing process of the primary rolled steel billet.
The steel billet grinding machine is a special device for removing the surface defects of steel billets by grinding with a grinding wheel rotating at a high speed, and mainly comprises an operation control end, a grinding head (grinding wheel) system, a hydraulic station, an upper material rack, a lower material rack, a grinding trolley and the like. Because the grinding bits and the dust can be generated in the grinding operation process, in order to avoid polluting operation equipment, the grinding head system is arranged in the grinding head room, the operation control end is arranged in the operation room, two layers of glass are arranged between the grinding head room and the operation room, and an operator can observe the rough condition of grinding the steel billet through the glass when carrying out grinding operation in the operation room. However, the grinding dust can be adhered to the glass to cause the glass to be fuzzy, the dust in the grinding head room is large, and the visual distance is about 1.5 meters, so that an operator can only see whether the defects of the obvious surface and the large area of the billet are completely treated, but cannot see whether the tiny defects on the surface of the billet are completely treated. Therefore, after the steel billet is processed on the grinding table of the grinding machine, the steel billet needs to be lifted to the ground and is inspected by a specially-assigned person whether the surface defects of the steel billet are completely removed, in addition, other people are needed to cooperate with the steel billet to turn over the steel billet for 3 times to inspect 4 surfaces of the steel billet, if the steel billet is not completely removed, the steel billet needs to be lifted to the grinding table again for processing, and the operation mode has the following three disadvantages:
firstly, a specially-assigned person is required to check the billet and others turn the billet in a matching way, so that the labor cost is high;
secondly, the weight of some steel billets reaches 2 tons, and two persons are required to turn the steel billets in a matching way, so that the labor intensity is high, and the safety accident risk exists;
and thirdly, after the steel billet which is still defected and is not processed is found, the steel billet is lifted at least twice, so that the operation cost is increased, and the safety risk is increased.
Disclosure of Invention
Aiming at the defects, the technical problem to be solved by the invention is to provide a novel device for removing the surface defects of the steel billets, so that the steel billets can be polished and formed at one time, and the steel billets do not need to be lifted to the ground for inspection, thereby improving the operation efficiency, reducing the lifting times and the operation cost and reducing the safety risk.
The invention provides a device for removing surface defects of steel billets, which comprises a grinding trolley, a grinding head room arranged above the grinding trolley, a grinding head arranged in the grinding head room, a camera arranged outside the grinding head room and positioned above the grinding trolley, an illuminating lamp and a marking device, wherein the camera is arranged on the grinding head room; the camera is connected with a display, and the grinding trolley and the marking device are both connected with an operation control system.
Preferably, the camera, illumination light and marking device are all mounted within a protective case.
Preferably, the illumination lamp is a high-brightness LED lamp.
Preferably, the marking device comprises a hydraulic cylinder and a stamp, and a telescopic rod of the hydraulic cylinder is fixedly connected with the stamp.
Preferably, a limit switch is arranged on the hydraulic cylinder.
Preferably, a laser lamp for positioning is further arranged in the marking device.
Preferably, the camera is a CCD high definition camera.
The invention also provides a method for removing the surface defects of the steel billet, which comprises the following steps:
s1, hoisting the steel billet to a coping trolley, driving the coping trolley into a grinding head room, and setting coping working parameters;
s2, grinding the upper surface of the steel billet by using a grinding head;
s3, driving the coping trolley out of the grinding head room, enabling the steel billet to slowly pass below the camera, and observing whether the upper surface of the grinded steel billet has defects through the display;
s4, if the upper surface of the polished steel blank has defects, marking the defects by using a marking device, driving a polishing trolley into a grinding head room (5), polishing the marked defects on the upper surface of the steel blank at a fixed point by using a grinding head, and then repeatedly executing the step S3;
s5, if the upper surface of the polished steel blank has no defect, driving the polishing trolley into a grinding head room, and turning the steel blank by using a turning device of the polishing trolley;
and S6, repeating the steps S2-S5 until no defect exists on the four surfaces of the steel billet, then hanging the steel billet from the coping trolley, and finishing the operation.
Preferably, the marking device is further provided with a laser lamp, and when step S4 is executed, the defect on the upper surface of the billet is moved to the irradiation position of the laser lamp, and then the defect is marked by the marking device.
The invention also provides a device for marking the surface defects of the steel billet, which comprises the following components: a camera for generating an image of the upper surface of the billet; the illuminating lamp is used for ensuring that an image generated by the camera is clear; the marking device comprises a hydraulic cylinder and a seal, and a telescopic rod of the hydraulic cylinder is fixedly connected with the seal; a limit switch is arranged on the hydraulic cylinder; the camera is connected with a display.
As mentioned above, the invention has the advantages of simple structure, convenient use and low operation cost; through setting up marker, camera and light, realized the one time coping shaping of steel billet, need not to hoist the steel billet again to ground inspection to improve the operating efficiency, reduce handling number of times and operating cost, reduce safe risk, promoted the quality of product.
Drawings
FIG. 1 is a schematic view of the apparatus for removing surface defects of a steel slab according to the present invention.
Element number description:
1 protective box
2 marking device
3 lighting lamp
4 vidicon
5 grinding head room
51 grinding head
6 steel billet
7 coping trolley
8 operating room
81 display
82 operation control system
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and are not intended to limit the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The invention provides a device for removing surface defects of a steel billet, which comprises a grinding trolley 7, a grinding head room 5 arranged above the grinding trolley 7, a grinding head 51 arranged in the grinding head room 5, a camera 4, an illuminating lamp 3 and a marking device 2, wherein the camera 4, the illuminating lamp 3 and the marking device 2 are arranged outside the grinding head room 5 and above the grinding trolley 7, the camera 4 is connected with a display 81, and the grinding trolley 7, the camera 4, the illuminating lamp 3 and the marking device 2 are all connected with an operation control system 82, as shown in figure 1. Specifically, the camera 4, the illuminating lamp 3 and a part of the marking device 2 are all installed in a dustproof protective case 1 to prevent dust from interfering with and damaging the equipment, but the lens of the camera 4, the light source of the illuminating lamp 3 and the moving parts of the marking device 2 are all exposed outside the protective case 1 to ensure that they can work normally.
In an embodiment of the present invention, the camera 4 is a CCD high-definition camera with an automatic zooming function, and the illuminating lamp 3 is a high-brightness LED lamp, so as to ensure that the image of the upper surface of the billet 6 captured by the camera 4 is clear, and the operator can clearly observe the tiny defects on the billet 6 through the display 81. The marking device 2 comprises a hydraulic cylinder and a stamp, wherein a telescopic rod of the hydraulic cylinder is fixedly connected with the stamp, and if a small electric hydraulic cylinder with a sponge stamp mounted at the end part can be adopted. Specifically, the hydraulic cylinder is provided with a limit switch, when the seal touches the upper surface of the billet 6, the telescopic rod of the hydraulic cylinder can be retracted to finish the marking action. Preferably, the telescopic stroke of the hydraulic cylinder and the specification size of the stamp can meet the requirements of the billets 6 with different specifications. A laser light, such as an infrared laser light, is also provided in the marking device 2 for locating defects prior to marking.
In addition, the operation control system 82 and the display 81 are both arranged in the operation chamber 8, and an operator can control the sharpening trolley 7 to move in and out of the grinding head room 5 through the operation control system 82 in the operation chamber 8, adjust the focal length of the camera 4, and control the marking device 2 to mark a defect when the upper surface of the steel billet 6 is observed to have a tiny defect from the display 81. The operation control system 82 may be a unified control device, such as an industrial personal computer, which can simultaneously control the sharpening trolley 7, the grinding head 51, the camera 4 and the marking device 2, and store the image obtained by the camera 4. The operation control system 82 may be a plurality of independent control devices, and includes control buttons (or handles) for controlling the sharpening carriage 7, the grinding head 51, and the marking device 2, a computer for controlling the camera 4, and the like.
The invention also provides a method for removing the surface defects of the steel billet, which comprises the following steps:
s1, hoisting the steel billet 6 to the coping trolley 7, driving the coping trolley 7 into the grinding head room 5, and setting coping working parameters;
s2, grinding the upper surface of the steel blank 6 by using the grinding head 51;
s3, properly reducing the running speed of the coping trolley 7, driving the coping trolley 7 out of the grinding head room 5, enabling the steel billet 6 to slowly pass below the camera 4, and observing whether the upper surface of the grinded steel billet 6 has defects through the display 81 by an operator;
s4, if the upper surface of the polished steel blank 6 has defects, marking the defects by using the marking device 2, after confirming that the marking device 2 is retracted by an operator, driving the polishing trolley 7 into the polishing head room 5, polishing the marked defects on the upper surface of the steel blank 6 at fixed points by using the polishing head 51, and then repeatedly executing the step S3;
s5, if the upper surface of the repaired steel blank 6 has no defect, driving the repairing trolley 7 into the grinding head room 5, and overturning the steel blank 6 by utilizing an overturning device of the repairing trolley 7;
and S6, repeating the steps S2-S5 until no defect exists on the four surfaces of the steel billet 6, then hanging the steel billet 6 off the coping trolley 7, and finishing the operation.
Preferably, a laser lamp is further arranged in the marking device 2, and the irradiation position of the laser lamp on the steel billet 6 is just the position opposite to the marking position of the marking device 2. In step S4, the defect on the upper surface of the billet 6 is moved to the irradiation position of the laser lamp and marked by the marking device 2.
The invention also provides a device for marking the surface defects of the steel billet, which comprises the following components: a camera 4 for generating an image of the upper surface of the billet 6; the illuminating lamp 3 is used for ensuring that the image generated by the camera 4 is clear; the marking device 2 comprises a hydraulic cylinder and a stamp, wherein a telescopic rod of the hydraulic cylinder is fixedly connected with the stamp, and a limit switch is arranged on the hydraulic cylinder; the camera 4 is connected to a display 81. An operator can observe whether the upper surface of the polished steel billet 6 has defects through the display 81, and mark the defects by using the marking device 2.
As mentioned above, the invention has the advantages of simple structure, convenient use and low operation cost; by arranging the marking device, the camera and the illuminating lamp, the steel billet can be polished and molded at one time, and the steel billet does not need to be hoisted to the ground for inspection, so that the operation efficiency is improved, the hoisting times and the operation cost are reduced, the safety risk is reduced, and the product quality is improved; in addition, the invention can also be used in the process links that other operators cannot directly see the surface defects of the product (intermediate product).
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. A device for removing surface defects of steel billets comprises a grinding trolley (7), a grinding head room (5) arranged above the grinding trolley (7), and a grinding head (51) arranged in the grinding head room (5), and is characterized by further comprising a camera (4), an illuminating lamp (3) and a marking device (2) which are arranged outside the grinding head room (5) and located above the grinding trolley (7); the camera (4) is connected with a display (81), and the sharpening trolley (7) and the marking device (2) are connected with an operation control system (82).
2. The device according to claim 1, characterized in that the camera (4), the illumination lamp (3) and the marking device (2) are mounted in a protective box (1).
3. The device according to claim 1, characterized in that the illumination lamp (3) is a high brightness LED lamp.
4. The device according to claim 1, characterized in that the marking device (2) comprises a hydraulic cylinder and a stamp, the telescopic rod of the hydraulic cylinder being fixedly connected with the stamp.
5. The device of claim 4, wherein the hydraulic cylinder is provided with a limit switch.
6. The device according to claim 1, characterized in that a laser light for positioning is also provided in the marking device (2).
7. Device according to claim 1, characterized in that the camera (4) is a CCD high definition camera.
8. A method for removing surface defects from a steel slab using the apparatus of claim 1, comprising the steps of:
s1, hoisting the steel billet (6) to a coping trolley (7), driving the coping trolley (7) into a grinding head room (5), and setting coping working parameters;
s2, grinding the upper surface of the steel billet (6) by using a grinding head (51);
s3, the coping trolley (7) is driven out of the grinding head room (5), the steel billet (6) slowly passes below the camera (4), and whether the upper surface of the grinded steel billet (6) has defects is observed through the display (81);
s4, if the upper surface of the polished steel blank (6) has defects, marking the defects by using a marking device (2), then driving a polishing trolley (7) into a polishing head room (5), polishing the defects marked on the upper surface of the steel blank (6) at fixed points by using a polishing head (51), and then repeatedly executing the step S3;
s5, if the upper surface of the repaired steel blank (6) has no defect, driving the repairing trolley (7) into the grinding head room (5), and turning the steel blank (6) by using a turning device of the repairing trolley (7);
and S6, repeating the steps S2-S5 until no defect exists on the four surfaces of the billet (6), then hoisting the billet (6) away from the sharpening trolley (7), and finishing the operation.
9. The method of claim 8, wherein the marking device (2) further comprises a laser lamp, and the step S4 is performed by moving the defect on the upper surface of the billet (6) to the irradiation position of the laser lamp and marking the defect by the marking device (2).
10. An apparatus for marking surface defects of a steel blank, comprising:
a camera (4) for generating an image of the upper surface of the billet (6);
an illumination lamp (3) for ensuring that the image generated by the camera (4) is sharp;
the marking device (2) comprises a hydraulic cylinder and a seal, and a telescopic rod of the hydraulic cylinder is fixedly connected with the seal; a limit switch is arranged on the hydraulic cylinder;
the camera (4) is connected to a display (81).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811375889.6A CN111195843A (en) | 2018-11-19 | 2018-11-19 | Device and method for removing surface defects of steel billet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811375889.6A CN111195843A (en) | 2018-11-19 | 2018-11-19 | Device and method for removing surface defects of steel billet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111195843A true CN111195843A (en) | 2020-05-26 |
Family
ID=70741520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811375889.6A Pending CN111195843A (en) | 2018-11-19 | 2018-11-19 | Device and method for removing surface defects of steel billet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111195843A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112077526A (en) * | 2020-09-01 | 2020-12-15 | 南京钢铁股份有限公司 | Method for fully automatically cleaning corner defects of plate blank |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201030513Y (en) * | 2007-04-09 | 2008-03-05 | 太原市恒山机电设备有限公司 | Device for checking billet surface defects |
| CN102205518A (en) * | 2011-05-21 | 2011-10-05 | 山西太钢不锈钢股份有限公司 | Method for polishing surface of stainless steel casting blank |
| CN202412963U (en) * | 2012-01-16 | 2012-09-05 | 合肥望远电子科技有限公司 | Defect mark printing mechanism |
| JP5606180B2 (en) * | 2010-06-30 | 2014-10-15 | Ｈｏｙａ株式会社 | Measuring method of silica fine particles |
| CN207223602U (en) * | 2017-09-22 | 2018-04-13 | 上海云飞工贸发展有限公司 | It is a kind of that there is the automatic sander for checking weld seam performance |
| CN108226164A (en) * | 2017-12-29 | 2018-06-29 | 深圳市智能机器人研究院 | A kind of the robot polishing process and system of view-based access control model detection |
-
2018
- 2018-11-19 CN CN201811375889.6A patent/CN111195843A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201030513Y (en) * | 2007-04-09 | 2008-03-05 | 太原市恒山机电设备有限公司 | Device for checking billet surface defects |
| JP5606180B2 (en) * | 2010-06-30 | 2014-10-15 | Ｈｏｙａ株式会社 | Measuring method of silica fine particles |
| CN102205518A (en) * | 2011-05-21 | 2011-10-05 | 山西太钢不锈钢股份有限公司 | Method for polishing surface of stainless steel casting blank |
| CN202412963U (en) * | 2012-01-16 | 2012-09-05 | 合肥望远电子科技有限公司 | Defect mark printing mechanism |
| CN207223602U (en) * | 2017-09-22 | 2018-04-13 | 上海云飞工贸发展有限公司 | It is a kind of that there is the automatic sander for checking weld seam performance |
| CN108226164A (en) * | 2017-12-29 | 2018-06-29 | 深圳市智能机器人研究院 | A kind of the robot polishing process and system of view-based access control model detection |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112077526A (en) * | 2020-09-01 | 2020-12-15 | 南京钢铁股份有限公司 | Method for fully automatically cleaning corner defects of plate blank |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106181613B (en) | The prosthetic device of preform | |
| CN207551834U (en) | A kind of transfer robot | |
| CN104785938A (en) | Assembling and welding working station for cylinders and end plates of steam-injection machine | |
| CN106141831A (en) | Wheel hub robotic deburring's production line and method of work thereof | |
| CN111195843A (en) | Device and method for removing surface defects of steel billet | |
| CN111812192B (en) | Device and method for detecting surface defects of deformed steel bar | |
| CN110856853A (en) | Laser cleaning workstation for overhaul vehicle | |
| CN108080792A (en) | A kind of laser sanding apparatus polishing process | |
| KR101513407B1 (en) | Finishing assistance apparatus, finishing assistance method and finishing assistance system | |
| CN109665709B (en) | Stripping device for loose body of optical fiber preform | |
| CN104226968B (en) | The cleaning of spindle foundry goods and testing agency | |
| CN113928852A (en) | Full-automatic detection machine for silicon crystal square bars | |
| CN206474976U (en) | Prism MRF equipment | |
| WO2021172643A1 (en) | Manual laser cleaning device | |
| CN110814894A (en) | Online detection and grinding device and grinding method for surface defects of metal blank | |
| CN206484371U (en) | Wheel hub robotic deburring's production line | |
| CN104492817A (en) | Defective product rejecting stand with steel tilting function | |
| CN211539856U (en) | Automatic removing device for welding slag of chip pin of adjuster | |
| CN115112664A (en) | Accurate and efficient control method for surface defects of wire rod based on hot eye equipment | |
| CN204094124U (en) | The cleaning of spindle foundry goods and testing agency | |
| CN204565805U (en) | Lasso grasping mechanism | |
| CN209409088U (en) | A kind of dial plate flash flame treatment system | |
| CN211760321U (en) | Online detection and grinding device for surface defects of metal blank | |
| CN107139041A (en) | A kind of automatic loading/unloading device and method applied to optical lens edge polisher | |
| CN216511317U (en) | Full-automatic detection machine for silicon crystal square rods |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200526 |
|
| RJ01 | Rejection of invention patent application after publication |