CN111188452A - Light heat-preservation sound-insulation decorative building block and production process thereof - Google Patents

Light heat-preservation sound-insulation decorative building block and production process thereof Download PDF

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Publication number
CN111188452A
CN111188452A CN202010179285.5A CN202010179285A CN111188452A CN 111188452 A CN111188452 A CN 111188452A CN 202010179285 A CN202010179285 A CN 202010179285A CN 111188452 A CN111188452 A CN 111188452A
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CN
China
Prior art keywords
sound
groove
dovetail
insulating
building block
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CN202010179285.5A
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Chinese (zh)
Inventor
武德新
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Jinjiang Msmk Handicraft Article Co ltd
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Jinjiang Msmk Handicraft Article Co ltd
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Priority to CN202010179285.5A priority Critical patent/CN111188452A/en
Publication of CN111188452A publication Critical patent/CN111188452A/en
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/40—Mixing specially adapted for preparing mixtures containing fibres
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/88—Insulating elements for both heat and sound
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/04—Walls having neither cavities between, nor in, the solid elements
    • E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
    • E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40—Porous or lightweight materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/10—Mortars, concrete or artificial stone characterised by specific physical values for the viscosity
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00—Adapting or protecting infrastructure or their operation
    • Y02A30/24—Structural elements or technologies for improving thermal insulation
    • Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires

Abstract

The invention discloses a light heat-insulating and sound-insulating decorative building block and a production process thereof, and the light heat-insulating and sound-insulating decorative building block comprises a base layer, wherein one end of the base layer is provided with an installation component, the installation component comprises an installation groove, a centering groove, a fixed rod, a limited block, a dovetail groove, a dovetail block, a limiting groove, a corresponding hole and a steel wire mesh, the installation component is arranged, when the left and the right adjacent building blocks are adjacent, the dovetail block is clamped into the dovetail groove, so that the adjacent building blocks are limited and fixed, the slanting building of the cultural brick is prevented, the construction of the cultural brick by workers is facilitated, when the upper and the lower building blocks are installed, the workers put cement into the installation groove, the cement enters the corresponding hole along the limiting groove at the moment, the dovetail groove and the dovetail block are fixed, the building blocks are more stable, the fixed rod is put into the installation, the building blocks are conveniently installed, and the working efficiency is improved.

Description

Light heat-preservation sound-insulation decorative building block and production process thereof
Technical Field
The invention relates to the technical field of building blocks, in particular to a light heat-insulating sound-insulating decorative building block and a production process thereof.
Background
The building blocks are massive building products which are larger than the size of the clay bricks, have wide raw material sources and a plurality of varieties, can be obtained from local resources, are low in price, are divided into three types of large-sized, medium-sized and small-sized blocks according to the size, are mainly used for producing the medium-sized and small-sized blocks in China at present, are divided into two types of compact and hollow blocks according to the structural construction, the hollow blocks comprise hollow blocks such as round holes, square holes, elliptical holes, single-row holes and multi-row holes, and the compact or hollow blocks can be used as bearing walls and partition effects, for example, the specification of the air-adding blocks is 600 multiplied by 240 multiplied by 200.
At present building block in the installation, when fixing, whether the building block of top is in between the building block of low end both ends according to staff's experience judgement, when installing like this, reduced work efficiency, simultaneously to novice, the degree of difficulty is great.
Disclosure of Invention
The invention provides a light heat-insulating and sound-insulating decorative building block and a production process thereof, which can effectively solve the problems that in the prior art, when the building block is fixed in the installation process, whether the building block at the top end is positioned between the building blocks at the two ends of the low end needs to be judged according to the experience of workers, so that the work efficiency is reduced in the installation process, and the difficulty is high for novices.
In order to achieve the purpose, the invention provides the following technical scheme: a light heat-insulating and sound-insulating decorative building block and a production process thereof comprise a base layer, wherein one end of the base layer is provided with an installation assembly, and the installation assembly comprises an installation groove, a centering groove, a fixed rod, a limiting block, a dovetail groove, a dovetail block, a limiting groove, corresponding holes and a steel wire mesh;
the mounting groove has been seted up to the basic unit top surface, the middle part both ends of mounting groove have all been seted up to the mesolot, the basic unit bottom corresponds mounting groove department and installs the dead lever, the stopper is all installed at dead lever one side both ends, the dovetail has been seted up to basic unit one end, the basic unit is kept away from dovetail one end department and is installed the dovetail piece, spacing groove has been seted up to mounting groove bottom surface one end, the spacing groove is linked together with the dovetail, the dovetail piece top surface corresponds spacing groove department and has seted up corresponding hole, the inside packing of basic unit.
According to the technical scheme, the diameter of the corresponding hole is equal to that of the limiting groove, and the shape of the longitudinal section of the dovetail block is the same as that of the longitudinal section of the dovetail groove.
According to the technical scheme, sound insulation cavities are formed in two ends of one side of the base layer, sound insulation cotton is bonded inside the sound insulation cavities, the thickness of the sound insulation cotton 4 is 1cm-3cm, and sound absorption cotton is bonded on one side, close to the sound insulation cotton, of the base layer.
According to the technical scheme, the heat preservation box is bonded on one side, close to the sound absorption cotton, of the base layer, phenolic foam is installed inside the heat preservation box, and heat preservation gravel slurry is paved on one side, far away from the heat preservation box, of the base layer.
According to the technical scheme, one side of the heat-preservation sand stone slurry is coated with a colored glaze layer, and one side of the colored glaze layer is coated with acrylic waterproof paint.
According to the technical scheme, the length and the width of the mounting groove are respectively equal to those of the fixing rod, and the height difference between the mounting groove and the fixing rod is 2cm-5 cm.
A production process of a light heat-preservation sound-insulation decorative building block is characterized by comprising the following steps:
s1, putting the sandstone, cement, lime, water, carbide slag, the naphthalene-based superplasticizer, the foaming agent and the glass fiber into a stirrer together, and stirring and proportioning;
s2, pouring the stirred material into a mold after stirring, and standing in the mold for initial curing;
s3, cutting the fabric by a cutting device after the fabric is statically stopped and initially cultured to the cutting strength;
s4, placing the cut building blocks into an autoclave for curing, and detecting the building blocks after curing;
s5, sequentially coating the heat-preservation sand-gravel slurry, the colored glaze layer and the acrylic waterproof paint on one side of the building block, and sequentially bonding the sound-insulation cavity, the sound-absorption cotton and the heat-preservation box on the other side of the building block.
According to the technical scheme, the mixture ratio range of the raw materials in the step S1 is as follows: 50-70 parts of sandstone, 8-22 parts of cement, 17-22 parts of lime, 23-45 parts of carbide slag, 3-10 parts of naphthalene-based superplasticizer, 0.1-0.8 part of foaming agent, 0.4-1.2 parts of glass fiber and 80-120 parts of water.
According to the technical scheme, the naphthalene-based high-efficiency water reducing agent is a naphthalene sulfonate formaldehyde condensate, and the foaming agent is a sulfonyl hydrazine compound.
According to the technical scheme, in the step S2, the pouring temperature is 35-38 ℃, the curing room temperature is 55-68 ℃, and the curing time is 1.6-2 hours.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. be provided with the installation component, when controlling adjacent building block, go into the dovetail with the forked tail block card, thereby with the spacing fixed of adjacent building block, prevent that the culture brick step is askew, make things convenient for the staff to be under construction to the culture brick, when the building block about the installation, the staff puts into cement to the mounting groove, cement gets into along the spacing groove this moment and corresponds in the hole, it is fixed with the forked tail block, make more stable between the building block, put into the mounting groove with the dead lever, the stopper is in the median groove this moment, make the above-mentioned building block be in between two building blocks in the bottom, the convenience is installed the building block, and the work efficiency is improved.
2. Be provided with soundproof cotton and inhale the sound cotton, when building block external noise is great, completely cut off external noise through soundproof cotton this moment, it spreads into indoorly to reduce external noise, causes the influence to indoor personnel, and simultaneously through inhaling the sound cotton, strengthens syllable-dividing effect once more.
3. Be provided with phenolic aldehyde foam and heat preservation gravel slurry, keep warm to the building block surface through heat preservation gravel slurry, simultaneously through phenolic aldehyde foam, improve the inside heat preservation effect of building block, prevent that indoor temperature from leaking, through combining together of two, improve the heat preservation ability of building block.
4. Be provided with various glaze layer and wire net, through various glaze layer for building block surface is more pleasing to the eye, strengthens the intensity on building block surface simultaneously, prevents building block surface fracture, through the wire net, improves the bulk strength of building block, prevents the building block fracture, strengthens the intensity of building block.
5. The high-efficiency building block is provided with the carbide slag, the naphthalene-based high-efficiency water reducing agent, the foaming agent and the glass fiber, the cost of manufacturing the building block is reduced, and meanwhile, the forming time of the building block is reduced, so that the building block is lighter and more handy, workers can carry the building block conveniently, meanwhile, the toughness of the building block is enhanced, and the damage of cracking of the building block is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a spacing groove mounting structure of the present invention;
FIG. 3 is a schematic view of the thermal insulation box mounting structure of the present invention;
FIG. 4 is a schematic view of a fixing rod mounting structure of the present invention;
FIG. 5 is a schematic view of an acoustic wool installation structure of the present invention;
FIG. 6 is a schematic diagram of a production process of the present invention;
reference numbers in the figures: 1. a base layer;
2. mounting the component; 201. mounting grooves; 202. centering the groove; 203. fixing the rod; 204. a limiting block; 205. a dovetail groove; 206. a dovetail block; 207. a limiting groove; 208. a corresponding hole; 209. steel wire mesh;
3. a sound-insulating chamber; 4. sound insulation cotton; 5. sound-absorbing cotton; 6. a heat preservation box; 7. phenolic foam; 8. a colored glaze layer; 9. acrylic acid waterproof paint; 10. insulating mortar.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example 1:
as shown in figures 1-5, the invention provides a technical scheme, a light heat-insulating sound-insulating decorative building block and a production process thereof, wherein the light heat-insulating sound-insulating decorative building block comprises a base layer 1, sound-insulating cavities 3 are respectively arranged at two ends of one side of the base layer 1, sound-insulating cotton 4 is bonded in the sound-insulating cavities 3, the thickness of the sound-insulating cotton 4 is 1cm, sound-absorbing cotton 5 is bonded at one side of the base layer 1 close to the sound-insulating cotton 4, sound insulation is carried out on sound transmitted from one side of the building block, the volume of 11-15 decibels is reduced, sound is isolated again through the sound-absorbing cotton 5, noise is prevented from being transmitted into a room, a heat-insulating box 6 is bonded at one side of the base layer 1 close to the sound-absorbing cotton 5, phenolic foam 7 is mounted in the heat-insulating box 6, heat-insulating mortar 10 is laid at one side of the base layer 1 far away from the heat-insulating box, the appearance of the building block is improved, meanwhile, the waterproofness of the building block is improved through the acrylic waterproof coating 9, the mounting component 2 is mounted at one end of the base layer 1, and the mounting component 2 comprises a mounting groove 201, a centering groove 202, a fixing rod 203, a limiting block 204, a dovetail groove 205, a dovetail block 206, a limiting groove 207, a corresponding hole 208 and a steel wire mesh 209;
the top surface of the base layer 1 is provided with a mounting groove 201, the length and the width of the mounting groove 201 are respectively equal to the length and the width of a fixing rod 203, the distance between the bottom surface of the mounting groove 201 and the bottom surface of the fixing rod 203 is 2cm, the fixing rod 203 is conveniently clamped into the mounting groove 201, so that the upper and lower building blocks are limited, the upper and lower building blocks are prevented from shaking, the height difference between the mounting groove 201 and the fixing rod 203 is 2cm, so that the upper and lower building blocks are connected, the upper and lower building blocks are prevented from shaking, the middle two ends of the middle part of the mounting groove 201 are respectively provided with a centering groove 202, the fixing rod 203 is arranged at the bottom end of the base layer 1 corresponding to the mounting groove 201, the two ends of one side of the fixing rod 203 are respectively provided with a limiting block 204, one end of the base layer 1 is provided with a dovetail block 205, the diameter that corresponds hole 208 equals with the diameter of spacing groove 207, the shape of the longitudinal section of forked tail piece 206 is the same with the shape of the longitudinal section of dovetail groove 205, conveniently block forked tail piece 206 into dovetail groove 205, thereby make and correspond hole 208 and spacing groove 207 and align, make things convenient for the concrete in mounting groove 201 to get into spacing groove 207 and correspond in the hole 208, thereby fix forked tail piece 206 in dovetail groove 205, make two adjacent building blocks fixed more firm, the inside packing of basic unit 1 has wire net 209.
Example 2:
as shown in figures 1-5, the invention provides a technical scheme, a light heat-insulating sound-insulating decorative building block and a production process thereof, wherein the light heat-insulating sound-insulating decorative building block comprises a base layer 1, sound-insulating cavities 3 are respectively arranged at two ends of one side of the base layer 1, sound-insulating cotton 4 is bonded in the sound-insulating cavities 3, the thickness of the sound-insulating cotton 4 is 2cm, sound-absorbing cotton 5 is bonded at one side of the base layer 1 close to the sound-insulating cotton 4, sound insulation is carried out on sound transmitted from one side of the building block, the volume of 16-20 decibels is reduced, sound is isolated again through the sound-absorbing cotton 5, noise is prevented from being transmitted into a room, a heat-insulating box 6 is bonded at one side of the base layer 1 close to the sound-absorbing cotton 5, phenolic foam 7 is mounted in the heat-insulating box 6, heat-insulating mortar 10 is laid at one side of the base layer 1 far away from the heat-insulating box, the appearance of the building block is improved, meanwhile, the waterproofness of the building block is improved through the acrylic waterproof coating 9, the mounting component 2 is mounted at one end of the base layer 1, and the mounting component 2 comprises a mounting groove 201, a centering groove 202, a fixing rod 203, a limiting block 204, a dovetail groove 205, a dovetail block 206, a limiting groove 207, a corresponding hole 208 and a steel wire mesh 209;
the top surface of the base layer 1 is provided with a mounting groove 201, the length and the width of the mounting groove 201 are respectively equal to the length and the width of a fixing rod 203, the distance between the bottom surface of the mounting groove 201 and the bottom surface of the fixing rod 203 is 2cm, the fixing rod 203 is conveniently clamped into the mounting groove 201, so that the upper and lower building blocks are limited, the upper and lower building blocks are prevented from shaking, the height difference between the mounting groove 201 and the fixing rod 203 is 3cm, so that the adjacent building blocks are more firmly fixed, the connection between the building blocks is enhanced, and the upper and lower building blocks are prevented from shaking simultaneously, the middle two ends of the mounting groove 201 are both provided with a centering groove 202, the bottom end of the base layer 1 is provided with the fixing rod 203 corresponding to the mounting groove 201, the two ends of one side of the fixing rod 203 are both provided with a limiting block 204, one end of, the top surface of the dovetail block 206 is provided with a corresponding hole 208 corresponding to the position of the limiting groove 207, the diameter of the corresponding hole 208 is equal to that of the limiting groove 207, the shape of the longitudinal section of the dovetail block 206 is the same as that of the longitudinal section of the dovetail groove 205, the dovetail block 206 is conveniently clamped into the dovetail groove 205, so that the corresponding hole 208 is aligned with the limiting groove 207, the concrete in the installation groove 201 conveniently enters the limiting groove 207 and the corresponding hole 208, the dovetail block 206 is fixed in the dovetail groove 205, two adjacent building blocks are fixed more firmly, and the steel wire mesh 209 is filled in the base layer 1.
Example 3:
as shown in figures 1-5, the invention provides a technical scheme, a light heat-insulating sound-insulating decorative building block and a production process thereof, wherein the light heat-insulating sound-insulating decorative building block comprises a base layer 1, sound-insulating cavities 3 are respectively arranged at two ends of one side of the base layer 1, sound-insulating cotton 4 is bonded in the sound-insulating cavities 3, the thickness of the sound-insulating cotton 4 is 3cm, sound-absorbing cotton 5 is bonded at one side of the base layer 1 close to the sound-insulating cotton 4, sound insulation is carried out on sound transmitted from one side of the building block, the volume of 20-24 decibels is reduced, sound is isolated again through the sound-absorbing cotton 5, noise is prevented from being transmitted into a room, a heat-insulating box 6 is bonded at one side of the base layer 1 close to the sound-absorbing cotton 5, phenolic foam 7 is mounted in the heat-insulating box 6, heat-insulating mortar 10 is laid at one side of the base layer 1 far away from the heat-insulating box, the appearance of the building block is improved, meanwhile, the waterproofness of the building block is improved through the acrylic waterproof coating 9, the mounting component 2 is mounted at one end of the base layer 1, and the mounting component 2 comprises a mounting groove 201, a centering groove 202, a fixing rod 203, a limiting block 204, a dovetail groove 205, a dovetail block 206, a limiting groove 207, a corresponding hole 208 and a steel wire mesh 209;
the top surface of the base layer 1 is provided with a mounting groove 201, the length and the width of the mounting groove 201 are respectively equal to the length and the width of a fixed rod 203, the distance between the bottom surface of the mounting groove 201 and the bottom surface of the fixed rod 203 is 2cm, the fixed rod 203 is conveniently clamped into the mounting groove 201, so that the upper and lower building blocks are limited, the shaking of the upper and lower building blocks is prevented, the height difference between the mounting groove 201 and the fixed rod 203 is 3cm, so that the interconnected building blocks are fixed more stably, and simultaneously the stability of the interconnected building blocks is enhanced, both ends of the middle part of the mounting groove 201 are provided with centering grooves 202, the fixed rod 203 is arranged at the bottom end of the base layer 1 corresponding to the mounting groove 201, both ends of one side of the fixed rod 203 are provided with limiting blocks 204, one end of the base layer 1 is provided with a, the top surface of the dovetail block 206 is provided with a corresponding hole 208 corresponding to the position of the limiting groove 207, the diameter of the corresponding hole 208 is equal to that of the limiting groove 207, the shape of the longitudinal section of the dovetail block 206 is the same as that of the longitudinal section of the dovetail groove 205, the dovetail block 206 is conveniently clamped into the dovetail groove 205, so that the corresponding hole 208 is aligned with the limiting groove 207, the concrete in the installation groove 201 conveniently enters the limiting groove 207 and the corresponding hole 208, the dovetail block 206 is fixed in the dovetail groove 205, two adjacent building blocks are fixed more firmly, and the steel wire mesh 209 is filled in the base layer 1.
Example 4:
as shown in fig. 6, the invention provides a technical scheme, a manufacturing process of a light foamed TPU sole, comprising the following steps:
s1, putting the sandstone, cement, lime, water, carbide slag, the naphthalene-based superplasticizer, the foaming agent and the glass fiber into a stirrer together, and stirring and proportioning;
s2, pouring the stirred material into a mold after stirring, and standing in the mold for initial curing;
s3, cutting the fabric by a cutting device after the fabric is statically stopped and initially cultured to the cutting strength;
s4, placing the cut building blocks into an autoclave for curing, and detecting the building blocks after curing;
s5, sequentially coating the heat-preservation sand-gravel slurry, the colored glaze layer and the acrylic waterproof paint on one side of the building block, and sequentially bonding the sound-insulation cavity, the sound-absorption cotton and the heat-preservation box on the other side of the building block.
The mixture ratio range of the raw materials in the step 1 is as follows: 60 parts of sandstone, 15 parts of cement, 20 parts of lime, 35 parts of carbide slag, 7 parts of naphthalene-based superplasticizer, 0.5 part of foaming agent, 1.1 parts of glass fiber and 100 parts of water.
The naphthalene series high-efficiency water reducing agent is a naphthalene sulfonate formaldehyde condensate, and the foaming agent is a sulfonyl hydrazine compound.
In the step 2, the casting temperature is 36 ℃, the curing room temperature is 60 ℃, and the curing time is 1.8 hours.
Example 6:
as shown in fig. 6, the invention provides a technical scheme, a manufacturing process of a light foamed TPU sole, comprising the following steps:
s1, putting the sandstone, cement, lime, water, carbide slag, the naphthalene-based superplasticizer, the foaming agent and the glass fiber into a stirrer together, and stirring and proportioning;
s2, pouring the stirred material into a mold after stirring, and standing in the mold for initial curing;
s3, cutting the fabric by a cutting device after the fabric is statically stopped and initially cultured to the cutting strength;
s4, placing the cut building blocks into an autoclave for curing, and detecting the building blocks after curing;
s5, sequentially coating the heat-preservation sand-gravel slurry, the colored glaze layer and the acrylic waterproof paint on one side of the building block, and sequentially bonding the sound-insulation cavity, the sound-absorption cotton and the heat-preservation box on the other side of the building block.
The mixture ratio range of the raw materials in the step 1 is as follows: 65 parts of sandstone, 20 parts of cement, 17 parts of lime, 42 parts of carbide slag, 9 parts of naphthalene-based superplasticizer, 0.3 part of foaming agent, 0.9 part of glass fiber and 115 parts of water.
The naphthalene series high-efficiency water reducing agent is a naphthalene sulfonate formaldehyde condensate, and the foaming agent is a sulfonyl hydrazine compound.
In the step 2, the casting temperature is 38 ℃, the curing room temperature is 66 ℃, and the curing time is 2 hours.
Example 6:
as shown in fig. 6, the invention provides a technical scheme, a manufacturing process of a light foamed TPU sole, comprising the following steps:
s1, putting the sandstone, cement, lime, water, carbide slag, the naphthalene-based superplasticizer, the foaming agent and the glass fiber into a stirrer together, and stirring and proportioning;
s2, pouring the stirred material into a mold after stirring, and standing in the mold for initial curing;
s3, cutting the fabric by a cutting device after the fabric is statically stopped and initially cultured to the cutting strength;
s4, placing the cut building blocks into an autoclave for curing, and detecting the building blocks after curing;
s5, sequentially coating the heat-preservation sand-gravel slurry, the colored glaze layer and the acrylic waterproof paint on one side of the building block, and sequentially bonding the sound-insulation cavity, the sound-absorption cotton and the heat-preservation box on the other side of the building block.
The mixture ratio range of the raw materials in the step 1 is as follows: 52 parts of sandstone, 10 parts of cement, 22 parts of lime, 28 parts of carbide slag, 4 parts of naphthalene-based superplasticizer, 0.7 part of foaming agent, 0.7 part of glass fiber and 85 parts of water.
The naphthalene series high-efficiency water reducing agent is a naphthalene sulfonate formaldehyde condensate, and the foaming agent is a sulfonyl hydrazine compound.
In the step 2, the casting temperature is 35 ℃, the curing room temperature is 55 ℃, and the curing time is 1.6 hours.
The blocks made by examples 4-6 were made in the following table:
contrast item Example 4 Example 5 Example 6
Cost (m)3） 30 32 33
Bond tensile Strength (MPa) 0.46 0.41 0.43
Shaping time (T/S) 13.5 13.8 14.3
Compared with the comparative examples 4-6, the cost, the bonding tensile strength and the forming time are all in accordance with the standard, but the example 4 is more suitable for popularization and use, the content of lime to be added is reduced by adding carbide slag and foaming agent with different degrees, more bubbles are formed in the manufactured building block, the manufacturing cost of the building block is reduced, the bonding tensile strength of the building block is improved by adding glass fibers with different degrees, the forming time is reduced by controlling the pouring temperature of the building block, and the working efficiency is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a building block is decorated to light heat preservation type that gives sound insulation, includes basic unit (1), its characterized in that: an installation component (2) is installed at one end of the base layer (1), and the installation component (2) comprises an installation groove (201), a centering groove (202), a fixing rod (203), a limiting block (204), a dovetail groove (205), a dovetail block (206), a limiting groove (207), a corresponding hole (208) and a steel wire mesh (209);
mounting groove (201) have been seted up to basic unit (1) top surface, mounting groove (201) middle part both ends have all been seted up to well groove (202), basic unit (1) bottom corresponds mounting groove (201) department and installs dead lever (203), stopper (204) are all installed at dead lever (203) one side both ends, dovetail (205) have been seted up to basic unit (1) one end, dovetail (206) are kept away from dovetail (205) one end department in basic unit (1), spacing groove (207) have been seted up to mounting groove (201) bottom surface one end, spacing groove (207) are linked together with dovetail (205), corresponding hole (208) have been seted up to dovetail (206) top surface correspondence spacing groove (207) department, basic unit (1) inside packing has wire net (209).
2. The light heat-insulating sound-insulating decorative block according to claim 1, characterized in that: the diameter of the corresponding hole (208) is equal to that of the limiting groove (207), and the shape of the longitudinal section of the dovetail block (206) is the same as that of the longitudinal section of the dovetail groove (205).
3. The light heat-insulating sound-insulating decorative block according to claim 1, characterized in that: basic unit (1) one side both ends have all been seted up sound insulation chamber (3), sound insulation chamber (3) inside bonding has soundproof cotton (4), soundproof cotton (4)'s thickness is 1cm-3cm, basic unit (1) is close to soundproof cotton (4) one side bonding and has inhales sound cotton (5).
4. The light heat-insulating sound-insulating decorative block according to claim 1, characterized in that: basic unit (1) is close to and inhales sound cotton (5) one side bonding and has heat preservation box (6), heat preservation box (6) internally mounted has phenolic foam (7), heat preservation box (6) one side is kept away from in basic unit (1) has laid heat preservation gravel slurry (10).
5. The light heat-insulating sound-insulating decorative block according to claim 1, characterized in that: one side of the heat-preservation sand stone slurry (10) is coated with a colored glaze layer (8), and one side of the colored glaze layer (8) is coated with an acrylic waterproof coating (9).
6. The light heat-insulating sound-insulating decorative block according to claim 1, characterized in that: the length and the width of the mounting groove (201) are respectively equal to those of the fixing rod (203), and the height difference between the mounting groove (201) and the fixing rod (203) is 2cm-5 cm.
7. The production process of the light heat-preservation sound-insulation decorative building block according to the claims 1 to 6, characterized in that: the method comprises the following steps:
s1, putting the sandstone, cement, lime, water, carbide slag, the naphthalene-based superplasticizer, the foaming agent and the glass fiber into a stirrer together, and stirring and proportioning;
s2, pouring the stirred material into a mold after stirring, and standing in the mold for initial curing;
s3, cutting the fabric by a cutting device after the fabric is statically stopped and initially cultured to the cutting strength;
s4, placing the cut building blocks into an autoclave for curing, and detecting the building blocks after curing;
s5, sequentially coating the heat-preservation sand-gravel slurry, the colored glaze layer and the acrylic waterproof paint on one side of the building block, and sequentially bonding the sound-insulation cavity, the sound-absorption cotton and the heat-preservation box on the other side of the building block.
8. The production process of the light heat-preservation sound-insulation decorative building block according to claim 7, characterized in that: the mixture ratio range of the raw materials in the step 1 is as follows: 50-70 parts of sandstone, 8-22 parts of cement, 17-22 parts of lime, 23-45 parts of carbide slag, 3-10 parts of naphthalene-based superplasticizer, 0.1-0.8 part of foaming agent, 0.4-1.2 parts of glass fiber and 80-120 parts of water.
9. The production process of the light heat-preservation sound-insulation decorative building block according to claim 7, characterized in that: the naphthalene-based high-efficiency water reducing agent is a naphthalene sulfonate formaldehyde condensate;
the foaming agent is a sulfonyl hydrazide compound.
10. The production process of the light heat-preservation sound-insulation decorative building block according to claim 7, characterized in that: in the step S2, the casting temperature is 35-38 ℃, the curing room temperature is 55-68 ℃, and the curing time is 1.6-2 hours.
CN202010179285.5A 2020-03-16 2020-03-16 Light heat-preservation sound-insulation decorative building block and production process thereof Pending CN111188452A (en)

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CN202010179285.5A CN111188452A (en) 2020-03-16 2020-03-16 Light heat-preservation sound-insulation decorative building block and production process thereof

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Application Number Priority Date Filing Date Title
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Country Link
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2308749A1 (en) * 1975-04-22 1976-11-19 Lobmeyer Jakob Sound insulating construction block - has brick core with dovetail joint faces and sound insulating tile facing
CA1059336A (en) * 1977-03-03 1979-07-31 Korfil Insulated block
CN2567281Y (en) * 2002-05-10 2003-08-20 孟庆义 Brick for building
CN105218146A (en) * 2015-11-12 2016-01-06 湖南工业大学 The low-density foamed concrete of a kind of heat preservation and soundproof
CN209179241U (en) * 2018-09-26 2019-07-30 深圳市中航装饰设计工程有限公司 A kind of composite building energy-saving heat preserving lining
CN209637090U (en) * 2019-01-25 2019-11-15 韩雪峰 A kind of building chained block

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2308749A1 (en) * 1975-04-22 1976-11-19 Lobmeyer Jakob Sound insulating construction block - has brick core with dovetail joint faces and sound insulating tile facing
CA1059336A (en) * 1977-03-03 1979-07-31 Korfil Insulated block
CN2567281Y (en) * 2002-05-10 2003-08-20 孟庆义 Brick for building
CN105218146A (en) * 2015-11-12 2016-01-06 湖南工业大学 The low-density foamed concrete of a kind of heat preservation and soundproof
CN209179241U (en) * 2018-09-26 2019-07-30 深圳市中航装饰设计工程有限公司 A kind of composite building energy-saving heat preserving lining
CN209637090U (en) * 2019-01-25 2019-11-15 韩雪峰 A kind of building chained block

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