CN111186672A - Station transfer logistics information tracking system for ship pipe machining - Google Patents
Station transfer logistics information tracking system for ship pipe machining Download PDFInfo
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- CN111186672A CN111186672A CN202010033411.6A CN202010033411A CN111186672A CN 111186672 A CN111186672 A CN 111186672A CN 202010033411 A CN202010033411 A CN 202010033411A CN 111186672 A CN111186672 A CN 111186672A
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- pipe
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- ship
- tracking system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
The invention relates to the technical field of ship pipe processing informatization, in particular to a station transferring logistics information tracking system for ship pipe processing, which comprises a pipe storage stereoscopic warehouse, a material data acquisition unit, an RFID data tag, a decoding and conveying unit and a storage management unit; the tube storage stereoscopic warehouse realizes intelligent storage of processing raw material tubes required on the current day and the next day, and reserves a certain number of layers of transfer roller beds for turnover of the raw material tubes in the temporary adjustment process of the production plan on the current day; each clamping groove on the raw material pipe is pasted with an RFID data tag, and when the tag is positioned in a region where a radio frequency signal can reach, tag information is emitted; code spraying data carried on the raw material pipe is obtained through a material data acquisition unit, and after an antenna receives a signal, a reader-writer transmits data information obtained after decoding to a system host; the warehousing management unit manages and controls the whole transfer process, and operators can know the warehousing and storage conditions in real time.
Description
Technical Field
The invention relates to the technical field of ship pipe processing informatization, in particular to a station transfer logistics information tracking system for ship pipe processing.
Background
The processing of the ship pipe system is an important component of ship construction, and is the largest self-made project of a final assembly shipbuilding enterprise except for sectional manufacturing. Marine pipelines fall into two broad categories: power pipelines and ship system pipelines. The manufacturing and installation of the piping system are the key points for ensuring the normal operation and safe navigation of equipment such as a ship power device, deck machinery, a ballast system, living facilities and the like, and are the important guarantee of the service life of the ship.
The application and innovation capability of the intelligent information manufacturing technology in the ship industry are firstly expressed as the integrated application level of information. In recent years, with the help of the development of information technology, the ship industry in China actively promotes informatization construction, and the management level and the working efficiency are continuously promoted to be improved. However, the informatization construction of the ship enterprise still has a plurality of problems, such as the flowing of information is still limited to a single business function, the management informatization of part of the ship enterprise is still in the application stage of the department-level information system, the integration degree of management, supply and production is low, the information integration is poor, and the phenomenon of information isolated island is serious. The method greatly influences the competitiveness and economic benefit of the ship enterprise in China, and has a certain distance with the targets of creating an intelligent ship enterprise and building a ship-building strong country.
Disclosure of Invention
The invention aims to provide a station transfer logistics information tracking system for ship pipe machining, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a station transferring logistics information tracking system for ship pipe processing comprises a pipe storage stereoscopic warehouse, a material data acquisition unit, an RFID data tag, a decoding and conveying unit and a storage management unit; wherein:
the pipe storage stereoscopic warehouse realizes intelligent storage of the processing raw material pipes required by the current day and the next day, and reserves a certain number of layers of transfer roller beds for the turnover of the raw material pipes in the temporary adjustment process of the production plan of the current day;
the material data acquisition unit is used for acquiring code spraying data carried on the raw material pipe and sending the code spraying data to the reader-writer;
the RFID data tag is characterized in that a tag is attached to each clamping groove in the raw material pipe, the antenna emits a radio frequency signal with the working frequency consistent with that of the reader-writer, and when the tag is located in a region where the radio frequency signal can reach, tag information is emitted;
the decoding and conveying unit is used for transmitting the data information obtained after decoding to the system host by the reader-writer after the antenna receives the signal;
and the warehousing management unit is used for managing and controlling the whole transfer process, and operators can know the warehousing and storage conditions in real time.
Preferably, RFID data tags are arranged in the pipe storage stereoscopic warehouse, the material data acquisition units are arranged one by one corresponding to the RFID data tags, the material data acquisition units are connected to the decoding conveying units, and the decoding conveying units are connected to the storage management unit.
Preferably, the pipe storage stereoscopic warehouse comprises a stereoscopic shelf, a lifting system, a conveying roller way and an industrial control system; wherein:
the three-dimensional shelf is configured into a 6-layer storage shelf configuration, so that the tubes are stored in a layered and graded manner;
the lifting system is used for automatically and vertically lifting and horizontally moving the pipe;
the conveying roller way can automatically send the pipe into and out of the three-dimensional material warehouse;
the industrial control system is provided with management system software for real-time control, so that the rapid storage and extraction of a single pipe are realized, and simultaneously, the industrial control system shares storage information with the prefabricated storage management unit of the pipeline factory in real time.
Preferably, the rollgang is adapted for use with pipes commonly used in pipe plants.
Preferably, the tube storage stereoscopic warehouse is powered by a trolley line arranged at a factory distribution station, and the power supply of the tube storage stereoscopic warehouse is AC380V +/-10% and 50Hz +/-1%; the main driving power supply is AC380V, 50 Hz; the control power supply is AC220V, 50 Hz; DC 24V.
Preferably, the pipe storage stereoscopic warehouse comprises a stereoscopic shelf with 6 layers of storage racks, and the stereoscopic shelf consists of two pipe conveying roller ways, two sets of pipe lifting systems and six pipe transfer racks.
Preferably, the pipe storage stereoscopic warehouse also comprises a transfer rack, and intelligent storage and transfer of pipes are realized by combining the pipe stop position information of the warehouse management unit scheduling and the code scanning and inputting pipe information; and (4) turning the single needed pipe to the lifting system on the other side, transferring the pipe to the other conveying roller way, and transferring the pipe to the next production station by the conveying roller way.
Preferably, the material data acquisition unit comprises a manual input module, a code scanning input module and an automatic identification module; the automatic identification module comprises an image acquisition module, a maneuvering platform module and a character identification module.
Compared with the prior art, the invention has the beneficial effects that: the three-dimensional pipe storage warehouse provided by the invention can accurately acquire information such as product warehousing and ex-warehouse by introducing the RFID technology into the warehousing management system, can optimize the warehousing management process, realizes automatic generation of product warehousing records and ex-warehouse records, and is accurate and convenient in inventory checking. Through the warehouse management system, an operator can know the warehouse storage condition in real time, and more efficient management of a pipe workshop is facilitated.
Drawings
FIG. 1 is a schematic flow chart of the system of the present invention.
In the figure: 1. a pipe storage stereoscopic warehouse; 11. a three-dimensional goods shelf; 12. a lifting system; 13. a rollgang; 14. an industrial control system; 2. a material data acquisition unit; 21. a manual input module; 22. a code scanning input module; 23. and an automatic identification module; 3. an RFID data tag; 4. a decoding conveying unit; 5. and a warehousing management unit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1, the present invention provides a technical solution: a station transferring logistics information tracking system for ship pipe processing comprises a pipe storage stereoscopic warehouse 1, a material data acquisition unit 2, an RFID data tag 3, a decoding conveying unit 4 and a storage management unit 5; wherein:
the pipe storage stereoscopic warehouse 1 is used for intelligently storing the processing raw material pipes required by the current day and the next day, and reserving a certain number of layers of transfer roller ways for the turnover of the raw material pipes in the temporary adjustment process of the production plan of the current day;
the material data acquisition unit 2 is used for acquiring code spraying data carried on the raw material pipe and sending the code spraying data to the reader-writer;
the RFID data tag 3 is characterized in that a tag is attached to each clamping groove in the raw material pipe, the antenna emits a radio frequency signal with the working frequency consistent with that of the reader-writer, and when the tag is located in a region where the radio frequency signal can reach, tag information is emitted;
the decoding and conveying unit 4 is used for transmitting the data information obtained after decoding to the system host by the reader-writer after the antenna receives the signal;
and the warehousing management unit 5 is used for managing and controlling the whole transfer process, so that an operator can know the warehousing and storage conditions in real time.
Further, be provided with RFID data label 3 in the pipe storage stereoscopic warehouse 1, material data acquisition unit 2 corresponds RFID data label 3 and sets up one by one, and material data acquisition unit 2 is connected to decoding conveying unit 4, and decoding conveying unit 4 is connected to storage management unit 5.
Further, the pipe storage stereoscopic warehouse 1 comprises a stereoscopic shelf 11, a lifting system 12, a conveying roller way 13 and an industrial control system 14; wherein:
the stereoscopic shelf 11 is configured to be a 6-layer storage shelf, and realizes the storage of the pipes in a layered and graded manner;
a lifting system 12 for automatically vertically lifting and horizontally moving the pipe;
the conveying roller table 13 can automatically send the pipes into and out of the three-dimensional material warehouse;
the industrial control system 14 is provided with management system software for real-time control, so that the single pipe can be rapidly stored and extracted, and simultaneously, the industrial control system and the prefabricated storage management unit 5 of the pipeline factory share storage information in real time.
Further, the rollgang 13 is suitable for use with pipes commonly used in pipe shops.
Further, the tube storage stereoscopic warehouse 1 is powered by a trolley line arranged in a power distribution station of a factory, and the power supply of the tube storage stereoscopic warehouse is AC380V +/-10% and 50Hz +/-1%; the main driving power supply is AC380V, 50 Hz; the control power supply is AC220V, 50 Hz; DC 24V.
Further, the pipe storage stereoscopic warehouse 1 comprises a stereoscopic shelf 11 with 6 layers of storage racks, and consists of two pipe conveying roller ways 13, two sets of pipe lifting systems 12 and six pipe transfer racks.
Furthermore, the pipe storage stereoscopic warehouse also comprises a transfer rack, and intelligent storage and transfer of pipes are realized by combining the pipe stop position information of the warehouse management unit 5 production line with the code scanning and inputting pipe information; and turning over the single needed pipe to the lifting system 12 on the other side, transferring the pipe to the other conveying roller way 13, and transferring the pipe to the next production station by the conveying roller way 13.
Further, the material data acquisition unit 2 comprises a manual input module 21, a code scanning input module 22 and an automatic identification module 23; the automatic identification module 23 comprises an image acquisition module, a maneuvering platform module and a character identification module.
The working principle is as follows: according to the production scheduling plan of the pipes in the pipe workshop, the length of a single pipe is measured according to the production scheduling sequence, the first conveying roller way 13 is installed after the information of the pipe is recorded through manual code scanning, the chain is driven by the motor of the conveying roller way 13, the chain rotates forwards and backwards through the forward and reverse rotation of the motor, the positioning of the advancing position of the chain is ensured by the installed absolute value encoder, the proximity switch is installed at the limit position of the conveying roller way 13, and the conveying roller way 13 is in a stop state before the lifting system 12 is in place. The lifting system 12 realizes the turnover in three different directions through electromagnetic valves, and the pipes on the conveying roller way 13 are turned over to the transfer material rack for storage. And then according to the required pipes for production, the transfer rack turns the single required pipe into the lifting system 12 on the other side, transfers the pipe to another conveying roller table 13, and transfers the pipe to the next production station from the conveying roller table 13.
Each of the conveying roller 13 and the transfer roller chain is provided with a clamping groove, each clamping groove is attached with an RFID data label 3, an antenna emits a radio frequency signal with the same working frequency as that of a reader-writer, when the RFID data labels 3 are located in the accessible area of the radio frequency signal, information of the RFID data labels 3 is emitted, after the antenna receives the signal, the reader-writer transmits the decoded data information to a host, and each clamping groove can be accurately positioned through an RFID technology. The pipe that the material rest was arranged production through warehouse management unit 5 of transporting combines with sweep yard input pipe information, realizes that the pipe intelligence storage is transported, and wherein the pipe that the manual work was swept yard input is transported by stereoscopic warehouse 1 to next station, and pipe information needs to confirm.
The pipe storage stereoscopic warehouse 1 can realize the intelligent storage of the processing raw material pipes required on the current day and the next day, and reserve a certain number of layers of transfer roller beds for the turnover of the raw material pipes in the temporary adjustment process of the production plan on the current day.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a commodity circulation information tracking system is transported with station to boats and ships tubular product processing which characterized in that: the system comprises a pipe storage stereoscopic warehouse (1), a material data acquisition unit (2), an RFID data tag (3), a decoding conveying unit (4) and a storage management unit (5); wherein:
the pipe storage stereoscopic warehouse (1) is used for intelligently storing the processing raw material pipes required by the current day and the next day, and reserving a certain number of layers of transfer roller ways for the turnover of the raw material pipes in the temporary adjustment process of the production plan of the current day;
the material data acquisition unit (2) is used for acquiring code spraying data carried on the raw material pipe and sending the code spraying data to the reader-writer;
the RFID data tag (3) is attached to each clamping groove on the raw material pipe, the antenna emits radio frequency signals consistent with the working frequency of the reader-writer, and when the tag is located in a region where the radio frequency signals can reach, tag information is emitted;
the decoding and conveying unit (4) transmits the data information obtained after decoding to the system host by the reader-writer after the antenna receives the signal;
and the warehousing management unit (5) is used for managing and controlling the whole transfer process, so that an operator can know the warehousing inventory condition in real time.
2. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the pipe storage stereoscopic warehouse (1) is internally provided with RFID data tags (3), the material data acquisition units (2) are arranged one by one corresponding to the RFID data tags (3), the material data acquisition units (2) are connected to the decoding conveying units (4), and the decoding conveying units (4) are connected to the storage management unit (5).
3. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the pipe storage stereoscopic warehouse (1) comprises a stereoscopic shelf (11), a lifting system (12), a conveying roller way (13) and an industrial control system (14); wherein:
the stereoscopic shelf (11) is configured into a storage shelf configuration with 6 layers, and the tube storage is realized in a layered and grading manner;
a lifting system (12) for automatically lifting the pipe vertically and horizontally;
the conveying roller way (13) can automatically send the pipe into and out of the three-dimensional material warehouse;
and the industrial control system (14) is provided with management system software for real-time control, so that the rapid storage and extraction of a single pipe are realized, and simultaneously, the industrial control system and the prefabricated storage management unit (5) of a pipeline factory share storage information in real time.
4. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the rollerway (13) is suitable for tubes commonly used in tube shops.
5. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the pipe storage stereoscopic warehouse (1) is supplied with power through a trolley line configured in a factory distribution station, and the power supply of the pipe storage stereoscopic warehouse is AC380V +/-10% and 50Hz +/-1%; the main driving power supply is AC380V, 50 Hz; the control power supply is AC220V, 50 Hz; DC 24V.
6. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the pipe storage stereoscopic warehouse (1) comprises a stereoscopic shelf (11) with 6 layers of storage material racks, and consists of two pipe conveying roller ways (13), two sets of pipe lifting systems (12) and six pipe transfer material racks.
7. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the pipe storage stereoscopic warehouse also comprises a transfer rack, and intelligent storage and transfer of pipes are realized by combining the pipe stop position information of the warehouse management unit (5) with the code scanning and inputting pipe information; and a single needed pipe is turned over to the lifting system (12) on the other side, transferred to the other conveying roller way (13), and transferred to the next production station by the conveying roller way (13).
8. The station transfer logistics information tracking system for ship pipe machining according to claim 1, characterized in that: the material data acquisition unit (2) comprises a manual input module (21), a code scanning input module (22) and an automatic identification module (23); the automatic identification module (23) comprises an image acquisition module, a maneuvering platform module and a character identification module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010033411.6A CN111186672A (en) | 2020-01-13 | 2020-01-13 | Station transfer logistics information tracking system for ship pipe machining |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010033411.6A CN111186672A (en) | 2020-01-13 | 2020-01-13 | Station transfer logistics information tracking system for ship pipe machining |
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| CN111186672A true CN111186672A (en) | 2020-05-22 |
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| CN202010033411.6A Pending CN111186672A (en) | 2020-01-13 | 2020-01-13 | Station transfer logistics information tracking system for ship pipe machining |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111670944A (en) * | 2020-07-01 | 2020-09-18 | 中国水产科学研究院渔业机械仪器研究所 | Circulating cooling bin device |
| CN113021294A (en) * | 2021-03-10 | 2021-06-25 | 王悦翔 | Robot automation system capable of configuring environment/action/flow and construction method and application thereof |
| CN113198828A (en) * | 2021-04-27 | 2021-08-03 | 广东城市环保有限公司 | Logistics management method and system for solid waste treatment |
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| JPH02152804A (en) * | 1988-12-05 | 1990-06-12 | Nikko Co Ltd | Pipe storing apparatus |
| CN2841584Y (en) * | 2005-01-10 | 2006-11-29 | 陆继国 | The intensive counter automatic access device of gravity type boat davit |
| CN104229367A (en) * | 2014-03-07 | 2014-12-24 | 河北联合大学 | Automatic three-dimensional tube handling equipment |
| CN207909186U (en) * | 2017-08-30 | 2018-09-25 | 云南电网有限责任公司物流服务中心 | A kind of Warehouse Management System based on virtualization with technology of Internet of things |
| CN108921461A (en) * | 2018-05-16 | 2018-11-30 | 天津科技大学 | Warehousing system and control method based on RFID technique |
| CN109840727A (en) * | 2017-11-28 | 2019-06-04 | 广州市东宏软件科技有限公司 | A kind of material depot management method and its system |
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2020
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02152804A (en) * | 1988-12-05 | 1990-06-12 | Nikko Co Ltd | Pipe storing apparatus |
| CN2841584Y (en) * | 2005-01-10 | 2006-11-29 | 陆继国 | The intensive counter automatic access device of gravity type boat davit |
| CN104229367A (en) * | 2014-03-07 | 2014-12-24 | 河北联合大学 | Automatic three-dimensional tube handling equipment |
| CN207909186U (en) * | 2017-08-30 | 2018-09-25 | 云南电网有限责任公司物流服务中心 | A kind of Warehouse Management System based on virtualization with technology of Internet of things |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111670944A (en) * | 2020-07-01 | 2020-09-18 | 中国水产科学研究院渔业机械仪器研究所 | Circulating cooling bin device |
| CN113021294A (en) * | 2021-03-10 | 2021-06-25 | 王悦翔 | Robot automation system capable of configuring environment/action/flow and construction method and application thereof |
| CN113198828A (en) * | 2021-04-27 | 2021-08-03 | 广东城市环保有限公司 | Logistics management method and system for solid waste treatment |
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Application publication date: 20200522 |