CN111185341B - Hole blocking drying equipment and hole blocking drying method - Google Patents
Hole blocking drying equipment and hole blocking drying method Download PDFInfo
- Publication number
- CN111185341B CN111185341B CN202010142898.1A CN202010142898A CN111185341B CN 111185341 B CN111185341 B CN 111185341B CN 202010142898 A CN202010142898 A CN 202010142898A CN 111185341 B CN111185341 B CN 111185341B
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- hole blocking
- sliding
- drying
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- 230000000903 blocking effect Effects 0.000 title claims abstract description 79
- 238000001035 drying Methods 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 139
- 230000005540 biological transmission Effects 0.000 claims abstract description 73
- 239000000919 ceramic Substances 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims abstract description 13
- 238000007664 blowing Methods 0.000 claims description 17
- 239000000428 dust Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 230000010354 integration Effects 0.000 abstract description 4
- 239000003054 catalyst Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012629 purifying agent Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001868 water Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
The invention provides a hole blocking and drying device and method, comprising a transmission positioning mechanism, a feeding positioning mechanism, a hole blocking mechanism, a drying mechanism and a discharging mechanism; the transmission positioning mechanism comprises a transmission rack, two transmission sliding rails, a plurality of sliding blocks, two sliding plates respectively connected with the sliding blocks, a transmission cylinder for driving the sliding blocks to slide along the transmission sliding rails, four groups of carrier plate units, two first lifting units, two second lifting units and an air bag positioning disc. The product is positioned and forward transmitted by the transmission positioning mechanism, namely the honeycomb ceramic is positioned, after the first air bag positioning disk is adjusted and positioned by the feeding positioning mechanism, the transmission cylinder drives the sliding block to slide along the transmission sliding rail, the product at the feeding positioning mechanism is forward transmitted to the hole blocking mechanism, after ceramic glue is coated on the honeycomb of the product in air, the product is transmitted to the drying mechanism, the product is dried by the drying mechanism, and then the product is discharged by the discharging mechanism, so that the automatic feeding, hole blocking, drying and discharging of the product are finished, and the integration degree is high.
Description
Technical Field
The invention relates to the technical field of production of three-way catalysts, in particular to a hole blocking and drying device and a hole blocking and drying method.
Background
The ternary catalyst is the most important external purifying device installed in the exhaust system of automobile, and can convert harmful gases of CO, HC and NOx exhausted from automobile exhaust into harmless carbon dioxide, water and nitrogen through oxidation and reduction.
In the production process of the three-way catalyst, the purifying agent needs to be coated in the body of the honeycomb ceramic, the purifying agent needs to be uniformly coated in the honeycomb holes of the honeycomb ceramic at intervals, the holes are blocked, and then the honeycomb ceramic is dried. In the prior art, the coating is usually carried out in a manual multi-coating mode, the efficiency is low, the manpower is wasted, and the coating uniformity is difficult to control.
Disclosure of Invention
The invention aims to provide a hole blocking and drying device and a hole blocking and drying method capable of automatically feeding, blocking holes, drying and discharging.
In order to solve the technical problems, the invention provides a hole blocking and drying device, which comprises a transmission positioning mechanism, a feeding positioning mechanism, a hole blocking mechanism, a drying mechanism and a discharging mechanism, wherein the feeding positioning mechanism, the hole blocking mechanism, the drying mechanism and the discharging mechanism are sequentially arranged along the transmission positioning mechanism; the transmission positioning mechanism comprises a transmission rack, two transmission sliding rails arranged in parallel on the transmission rack, a plurality of sliding blocks respectively in sliding fit with the two transmission sliding rails, two sliding plates respectively connected with the sliding blocks, a transmission cylinder for driving one group of sliding blocks to slide along the transmission sliding rails, four groups of carrier plate units arranged on the two sliding plates, two first lifting units arranged below the carrier plate units at two ends, two second lifting units arranged below the carrier plate units in the middle and a cylindrical air bag positioning disc arranged on the carrier plate units.
Still further, the carrier plate unit includes two sets of carrier plates that link to each other with two respectively the sliding plate and set up in cross lifter plate in two sets of carrier plates forms the cross between the two sets of carrier plates and leads to the groove, the lifter plate size is less than the size of leading to the groove.
Further, the first lifting unit comprises a first mounting plate connected with the transmission rack and a first air cylinder arranged on the first mounting plate and used for driving the lifting plate to lift; the second lifting unit comprises a second mounting plate connected with the transmission rack, a lifting electric cylinder arranged on the second mounting plate and used for driving the lifting plate to lift, and a servo motor connected with the lifting electric cylinder.
Still further, the feeding positioning mechanism comprises a feeding frame, a first positioning mounting frame arranged on the feeding frame/the transmission frame, a first Y-axis sliding rail arranged on the first positioning mounting frame, a first advancing and retreating plate in sliding fit with the first Y-axis sliding rail, a first cylinder driving the first advancing and retreating plate to slide along the first Y-axis sliding rail, a first push plate arranged on the first advancing and retreating plate, a second mounting plate arranged on the feeding frame and a blowing unit arranged on the second mounting plate, wherein the blowing unit comprises a Z-axis guide column, an X-axis guide column connected with the Z-axis guide column through a first hinging block, a second hinging block connected with the X-axis guide column, a rotating column arranged on the second hinging block, a third hinging block connected with the rotating column and a dust removing air nozzle arranged on the third hinging block; the first push plate and the dust removal air tap are respectively positioned at two sides of the two transmission slide rails.
Still further, the hole blocking mechanism comprises a hole blocking rack, an X-axis module arranged on the hole blocking rack, a sliding plate in sliding fit with the X-axis module, two scraper units arranged on the sliding plate, a fixing plate arranged below the two scraper units and two adjusting units arranged below the fixing plate, wherein the fixing plate is provided with a through hole.
Still further, every scraper unit respectively including set up in scraper mounting bracket below the sliding plate, set up in drive on the sliding plate the lift cylinder that the scraper mounting bracket goes up and down, pass the sliding plate and respectively with two guide posts that link to each other at scraper mounting bracket both ends and with scraper mounting bracket passes through the scraper of knob locking.
Still further, each adjusting unit comprises a second mounting plate arranged on the hole plugging frame, a second Y-axis sliding rail arranged on the second mounting plate, a second advancing and retreating plate in sliding fit with the second Y-axis sliding rail, a second cylinder driving the second advancing and retreating plate to slide along the second Y-axis sliding rail, a U-shaped groove arranged in the front part of the second advancing and retreating plate and two adjusting wheels arranged at the front end of the second advancing and retreating plate.
Still further, stoving mechanism include the stoving frame, set up in fan in the stoving frame, with the section of thick bamboo that generates heat that the fan export links to each other, with the first blast pipe that the section of thick bamboo bottom links to each other generates heat, set up in first pneumatic valve on the first blast pipe, set up in the blast hood of first blast pipe output, with first blast pipe is perpendicular and the second blast pipe that links to each other, set up in second pneumatic valve on the second blast pipe, with the exhaust pipe that the second blast pipe output links to each other and set up in the unit of blowing of transmission frame one side.
Still further, unloading mechanism include unloading frame, set up in the unloading frame blow unit and set up in two photoelectric sensor in the transmission frame.
The invention also provides a hole blocking and drying method, which comprises the hole blocking and drying equipment according to any one of the above, and the method comprises the following steps:
a) The first lifting unit at the feeding positioning mechanism lifts the air bag positioning disc, and after the honeycomb ceramics are put into the air bag positioning disc to be clamped and positioned by the air bag, the feeding positioning mechanism adjusts and positions the air bag positioning disc;
b) The transmission cylinder of the transmission positioning mechanism transmits the positioned product forwards and enters the hole blocking mechanism, meanwhile, the product at the original hole blocking mechanism enters the drying mechanism, and the product of the original drying mechanism enters the blanking mechanism;
c) The hole blocking mechanism coats ceramic glue in the honeycomb of the honeycomb ceramic, the drying mechanism dries the previous product, and the blanking mechanism blanking the product of the original drying mechanism.
According to the hole blocking and drying equipment, the product, namely honeycomb ceramics, is positioned and transmitted forwards by the transmission positioning mechanism, after the first airbag positioning disc is adjusted and positioned by the feeding positioning mechanism, the sliding block is driven by the transmission cylinder to slide along the transmission sliding rail, the product at the feeding positioning mechanism is transmitted forwards to the hole blocking mechanism, ceramic glue is coated on the honeycomb air of the product by the hole blocking mechanism, then the product is transmitted to the drying mechanism, the product after hole blocking is dried by the drying mechanism, and then the product is discharged by the discharging mechanism, so that the automatic feeding, hole blocking, drying and discharging of the product are finished, and the integration degree is high; when the feeding positioning mechanism and the discharging mechanism are used for feeding positioning and discharging, the air bag positioning plate and the product are lifted up through the corresponding first lifting units respectively, when the hole blocking mechanism and the drying mechanism are used for blocking holes and drying, the air bag positioning plate and the product are lifted up through the corresponding second lifting units respectively, and the air bag positioning plate is inflated to clamp and fix the product to form flexible positioning, so that the surface of the product can be prevented from being damaged.
Drawings
Fig. 1 is a front view of a hole blocking and drying apparatus of the present invention;
fig. 2 is a perspective view of the hole blocking and drying apparatus of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic view of a transport positioning mechanism of the hole plugging drying apparatus of the present invention;
FIG. 5 is a schematic view of a plugging mechanism of the plugging drying apparatus of the present invention;
FIG. 6 is a schematic view of a hole blocking mechanism of the hole blocking drying apparatus of the present invention in another direction;
fig. 7 is a schematic view of a doctor blade unit of the hole blocking drying apparatus of the present invention;
FIG. 8 is a schematic view of a drying mechanism of the hole blocking drying apparatus of the present invention;
marked in the figure as: the air blowing and drying mechanism comprises a transmission positioning mechanism 1, a transmission frame 10, a transmission slide rail 11, a sliding block 12, a sliding plate 13, a transmission cylinder 14, a carrier plate unit 15, a carrier plate 151, a lifting plate 152, a through groove 153, a first lifting unit 16, a first mounting plate 161, a first cylinder 162, a second lifting unit 17, a second mounting plate 171, a lifting electric cylinder 172, a servo motor 173, an air bag positioning plate 18, a feeding positioning mechanism 2, a feeding frame 20, a first positioning mounting frame 21, a first Y-axis slide rail 22, a first feeding and withdrawing plate 23, a first cylinder 24, a first push plate 25, a second mounting plate 26, an air blowing unit 27, a Z-axis guide column 271, a first hinge block 272, an X-axis guide column 273, a second hinge block 274, a rotary column 275, a third hinge block 276, a dust removing air tap 277, a hole blocking mechanism 3, a hole blocking frame 31, an X-axis module 32, a sliding plate 33, a doctor unit 34, a servo motor 341, a lifting cylinder 342, a guide column 343, a knob 344, a doctor blade 345, a fixed plate 35, an adjusting unit 36, a second mounting plate 361, a second mounting plate 35, a second Y-axis guide plate 363, a second air exhaust pipe 37, a second air cylinder 35, an air exhaust pipe 45, a second valve housing 45, an air exhaust pipe 45, an air blowing and an air valve housing 45, an air blowing and an exhaust pipe 45, a valve housing 34, a second air blower fan 47, a second air-vent mechanism, a second air-vent valve housing 45, a second air-vent mechanism 45, a second air-vent valve-shaped air-vent valve guide housing 45, a second air-vent valve-60, a drying mechanism 45, a drying valve-and an air-valve-and a valve-drum-and a valve-controller.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
Specific embodiments of the present invention are explained and illustrated in detail below in conjunction with fig. 1 to 8:
the invention provides hole blocking and drying equipment, which comprises a transmission positioning mechanism 1, a feeding positioning mechanism 2, a hole blocking mechanism 3, a drying mechanism 4 and a discharging mechanism 5, wherein the feeding positioning mechanism 2, the hole blocking mechanism 3, the drying mechanism 4 and the discharging mechanism 5 are sequentially arranged along the transmission positioning mechanism 1; the transmission positioning mechanism 1 comprises a transmission frame 10, two transmission slide rails 11 arranged on the transmission frame 10 in parallel, a plurality of sliding blocks 12 respectively in sliding fit with the two transmission slide rails 11, two sliding plates 13 respectively connected with the plurality of sliding blocks 12, a transmission cylinder 14 for driving one group of sliding blocks 12 to slide along the transmission slide rails 11, four groups of carrier plate units 15 arranged on the two sliding plates 13, two first lifting units 16 arranged below the two carrier plate units 15 at two ends, two second lifting units 17 arranged below the two carrier plate units 15 in the middle and a cylindrical air bag positioning disc 18 arranged on the carrier plate units 15. After the feeding positioning mechanism 2 adjusts and positions the first air bag positioning disc 18, the transmission cylinder 14 drives the sliding block 12 to slide along the transmission sliding rail 11, the product at the feeding positioning mechanism 2 is transmitted to the hole blocking mechanism 3, the hole blocking mechanism 3 coats ceramic glue on the honeycomb air of the product, then the product is transmitted to the drying mechanism 4, the drying mechanism 4 dries the product after hole blocking, and then the blanking mechanism 5 performs blanking, so that the automatic feeding, hole blocking, drying and blanking of the product are finished, and the integration degree is high; specifically, when the feeding positioning mechanism 2 and the blanking mechanism 5 perform feeding positioning and blanking, the air bag positioning disc 18 and the product are lifted up through the corresponding first lifting units 16, when the hole blocking mechanism 3 and the drying mechanism 4 perform hole blocking and drying, the air bag positioning disc 18 and the product are lifted up through the corresponding second lifting units 17, and the air bag positioning disc 18 is inflated to clamp and fix the product to form flexible positioning, so that the surface of the product can be prevented from being damaged.
The carrier plate unit 15 includes two groups of carrier plates 151 respectively connected with the two sliding plates 13, and a cross-shaped lifting plate 152 disposed in the two groups of carrier plates 151, wherein a cross-shaped through groove 153 is formed between the two groups of carrier plates 151, and the size of the lifting plate 152 is smaller than that of the through groove 153. The product is placed on the two groups of carrier plates 151, and is borne by the two groups of carrier plates 151, in the lifting process, the first lifting unit 16 or the second lifting unit 17 drives the cross lifting plate 152 to lift, and in the lifting process, the product is borne by the cross lifting plate 152, so that the bearing is stable.
The first lifting unit 16 includes a first mounting plate 161 connected to the transmission frame 10, and a first cylinder 162 disposed on the first mounting plate 161 to drive the lifting plate 152 to lift; the second lifting unit 17 includes a second mounting plate 171 connected to the transmission frame 10, a lifting cylinder 172 disposed on the second mounting plate 171 to drive the lifting plate 152 to lift, and a servo motor 173 connected to the lifting cylinder 172.
The feeding positioning mechanism 2 comprises a feeding frame 20, a first positioning mounting frame 21 arranged on the feeding frame 20/the transmission frame 10, a first Y-axis sliding rail 22 arranged on the first positioning mounting frame 21, a first advancing and retreating plate 23 in sliding fit with the first Y-axis sliding rail 22, a first cylinder 24 driving the first advancing and retreating plate 23 to slide along the first Y-axis sliding rail 22, a first push plate 25 arranged on the first advancing and retreating plate 23, a second mounting plate 26 arranged on the feeding frame 20, and a blowing unit 27 arranged on the second mounting plate 26, wherein the blowing unit 27 comprises a Z-axis guide post 271, an X-axis guide post 273 connected with the Z-axis guide post 271 through a first hinge block 272, a second hinge block 274 connected with the X-axis guide post 273, a rotating post 275 arranged on the second hinge block 274, a third hinge block 276 connected with the rotating post 275, and a third hinge block 276 arranged on the third air nozzle 277; the first push plate 25 and the dust removing air tap 277 are respectively located at two sides of the two conveying slide rails 11. The first cylinder 24 drives the first advancing and retreating plate 23 and the first pushing plate 25 to slide along the first Y-axis sliding rail 22, and the first pushing plate 25 pushes the air bag positioning disc 18 to advance so as to adjust the product position; the dust-removing air tap 277 can ensure that the surface of the carrier plate unit 15 is clean during the air transportation process of the transport positioning mechanism 1, and the first hinge block 272, the second hinge block 274 and the third hinge block 276 can be used for adjusting the angle of the dust-removing air tap 277, so as to ensure that the dust-removing air tap 277 is in a required angle range.
The hole blocking mechanism 3 comprises a hole blocking frame 31, an X-axis module 32 arranged on the hole blocking frame 31, a sliding plate 33 in sliding fit with the X-axis module 32, two scraper units 34 arranged on the sliding plate 33, a fixing plate 35 arranged below the two scraper units 34 and two adjusting units 36 arranged below the fixing plate 35, wherein the fixing plate 35 is provided with a through hole 37. After the two adjusting units 36 adjust the position of the product, the ceramic glue can be scraped by one of the scraper units 34, then the X-axis module 32 drives the two scraper units 34 to move towards the direction of the scraper unit which is not adhered with the catalyst to the upper part of the product, the scraper unit 34 adhered with the catalyst descends, the scraper unit 34 advances at a uniform speed to scrape the ceramic glue onto the honeycomb ceramic, the ceramic glue coats and plugs the honeycomb holes under the action of self gravity along with the downward flow of the honeycomb holes on the product, the scraper stably moves to ensure uniform plugging depth, after the scraper unit 34 adhered with the ceramic glue scrapes, the X-axis module 32 reversely moves, and the other scraper unit 34 reversely scrapes the ceramic glue, so that the reciprocating times are carried out for several times until the set times, the partial holes of the honeycomb ceramic are plugged by the ceramic glue, and the automatic plugging of the honeycomb ceramic is completed, and the plugging depth is high-efficient and uniform.
Each scraper unit 34 includes a scraper mounting frame 341 disposed below the sliding plate 33, a lifting cylinder 342 disposed on the sliding plate 33 to drive the scraper mounting frame 341 to lift, two guide posts 343 penetrating through the sliding plate 33 and respectively connected to two ends of the scraper mounting frame 341, and a scraper 345 locked with the scraper mounting frame 341 through a knob 344. The X-axis module 32 is provided with a detection sensor 38 corresponding to the through hole 37. After the detection sensor 38 detects that the product arrives, the lifting cylinder 342 drives the scraper mounting frame 341 and the scraper 345 to descend, so as to perform hole blocking action on the product.
Each adjusting unit 36 includes a second mounting plate 361 disposed on the hole plugging frame 31, a second Y-axis sliding rail 362 disposed on the second mounting plate 361, a second driving and reversing plate 363 slidably engaged with the second Y-axis sliding rail 362, a second cylinder 364 driving the second driving and reversing plate 363 to slide along the second Y-axis sliding rail 362, a U-shaped slot 365 disposed in front of the second driving and reversing plate 363, and two adjusting wheels 366 disposed at front ends of the second driving and reversing plate 363. The position of the honeycomb ceramics is adjusted by the four adjusting wheels 366, so that the damage to the product caused by direct collision on the surface of the product can be avoided.
The drying mechanism 4 comprises a drying rack 40, a fan 41 arranged on the drying rack 40, a heating cylinder 42 connected with an outlet of the fan 41, a first exhaust pipe 43 connected with the bottom of the heating cylinder 42, a first pneumatic valve 44 arranged on the first exhaust pipe 43, a blowing cover 45 arranged at an output end of the first exhaust pipe 43, a second exhaust pipe 46 perpendicular to the first exhaust pipe 43 and connected with the first exhaust pipe 43, a second pneumatic valve 47 arranged on the second exhaust pipe 46, an exhaust pipe 48 connected with an output end of the second exhaust pipe 46 and the blowing unit 27 arranged at one side of the transmission rack 10.
The blanking mechanism 5 comprises a blanking frame 50, the blowing unit 27 arranged on the blanking frame 50, and two photoelectric sensors 51 arranged on the transmission frame 10.
The invention also provides a hole blocking and drying method, which comprises the hole blocking and drying equipment according to any one of the above, and the method comprises the following steps:
a) The first lifting unit 16 at the feeding positioning mechanism 2 lifts the air bag positioning disc 18, and after the honeycomb ceramics are put into the air bag positioning disc 18 and clamped and positioned by the air bag, the feeding positioning mechanism 2 adjusts and positions the air bag positioning disc 18; specifically, the first cylinder 24 drives the first advancing and retreating plate 23 and the first pushing plate 25 to slide along the first Y-axis sliding rail 22, the first pushing plate 25 pushes the air bag positioning disc 18 to advance, after adjusting the product position, the first lifting unit 16 drives the product to descend, the product falls onto the carrier plate unit 15, and the product is transported forward by the transport positioning mechanism 1.
b) The positioned product is transmitted forwards by a transmission cylinder of the transmission positioning mechanism 1 and enters the hole blocking mechanism 3, meanwhile, the product at the original hole blocking mechanism 3 enters the drying mechanism 4, and the product of the original drying mechanism 4 enters the blanking mechanism 5; when the hole blocking mechanism 3 is entered, the two adjusting units 36 adjust and correct the position of the product, and then perform the hole blocking operation.
c) The hole blocking mechanism 3 coats ceramic glue in the honeycomb of the honeycomb ceramic, the drying mechanism 4 dries the previous product, and the blanking mechanism 5 blanking the product of the original drying mechanism 4.
According to the hole blocking and drying equipment, a product, namely honeycomb ceramics is positioned and is transmitted forwards by the transmission positioning mechanism 1, after the first airbag positioning disc 18 is adjusted and positioned by the feeding positioning mechanism 2, the sliding block 12 is driven by the transmission cylinder 14 to slide along the transmission sliding rail 11, the product at the feeding positioning mechanism 2 is transmitted forwards to the hole blocking mechanism 3, ceramic glue is coated on the honeycomb air of the product by the hole blocking mechanism 3, then the product is transmitted to the drying mechanism 4, the product after hole blocking is dried by the drying mechanism 4, and then the product is discharged by the discharging mechanism 5, so that automatic feeding, hole blocking, drying and discharging of the product are finished, and the integration degree is high; specifically, when the feeding positioning mechanism 2 and the blanking mechanism 5 perform feeding positioning and blanking, the air bag positioning disc 18 and the product are lifted up through the corresponding first lifting units 16, when the hole blocking mechanism 3 and the drying mechanism 4 perform hole blocking and drying, the air bag positioning disc 18 and the product are lifted up through the corresponding second lifting units 17, and the air bag positioning disc 18 is inflated to clamp and fix the product to form flexible positioning, so that the surface of the product can be prevented from being damaged.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the invention in any way, and any person skilled in the art may make many possible variations and modifications to the technical solution of the present invention using the above disclosed method without departing from the scope of the technical solution of the present invention, which is defined in the claims.
Claims (6)
1. A hole blocking and drying device, which is characterized in that: the device comprises a transmission positioning mechanism, a feeding positioning mechanism, a hole blocking mechanism, a drying mechanism and a discharging mechanism which are sequentially arranged along the transmission positioning mechanism; the transmission positioning mechanism comprises a transmission rack, two transmission sliding rails, a plurality of sliding blocks, two sliding plates, a transmission cylinder, four groups of carrier plate units, two first lifting units, two second lifting units and a cylindrical air bag positioning disk, wherein the two transmission sliding rails are arranged on the transmission rack in parallel, the sliding blocks are respectively in sliding fit with the two transmission sliding rails, the two sliding plates are respectively connected with the sliding blocks, the transmission cylinder drives one group of sliding blocks to slide along the transmission sliding rails, the four groups of carrier plate units are arranged on the two sliding plates, the two first lifting units are arranged below the two carrier plate units, the two second lifting units are arranged below the two carrier plate units, and the cylindrical air bag positioning disk is arranged on the carrier plate units;
the support plate unit comprises two groups of support plates connected with the two sliding plates respectively and a cross-shaped lifting plate arranged in the two groups of support plates, a cross-shaped through groove is formed between the two groups of support plates, and the size of the lifting plate is smaller than that of the through groove;
the feeding positioning mechanism comprises a feeding frame arranged at the lower part of the transmission frame, a first positioning mounting frame arranged on the feeding frame, a first Y-axis sliding rail arranged on the first positioning mounting frame, a first advancing and retreating plate in sliding fit with the first Y-axis sliding rail, a first cylinder for driving the first advancing and retreating plate to slide along the first Y-axis sliding rail, a first push plate arranged on the first advancing and retreating plate, a second mounting plate arranged on the feeding frame and a blowing unit arranged on the second mounting plate;
the hole blocking mechanism comprises a hole blocking rack, an X-axis module arranged on the hole blocking rack, a sliding plate in sliding fit with the X-axis module, two scraper units arranged on the sliding plate, a fixed plate arranged below the two scraper units and two adjusting units arranged below the fixed plate, wherein the fixed plate is provided with a through hole;
the drying mechanism comprises a drying rack, a fan arranged on the drying rack, a heating cylinder connected with an outlet of the fan, a first exhaust pipe connected with the bottom of the heating cylinder, a first pneumatic valve arranged on the first exhaust pipe, a blowing cover arranged at the output end of the first exhaust pipe, a second exhaust pipe perpendicular to the first exhaust pipe and connected with the first exhaust pipe, a second pneumatic valve arranged on the second exhaust pipe, an exhaust pipe connected with the output end of the second exhaust pipe and a blowing unit arranged at one side of the transmission rack;
the blanking mechanism comprises a blanking frame, a blowing unit arranged on the blanking frame and two photoelectric sensors arranged on the transmission frame.
2. The hole blocking and drying apparatus of claim 1, wherein: the first lifting unit comprises a first mounting plate connected with the transmission rack and a first air cylinder arranged on the first mounting plate and used for driving the lifting plate to lift; the second lifting unit comprises a second mounting plate connected with the transmission rack, a lifting electric cylinder arranged on the second mounting plate and used for driving the lifting plate to lift, and a servo motor connected with the lifting electric cylinder.
3. The hole blocking and drying apparatus of claim 1, wherein: the blowing unit comprises a Z-axis guide column, an X-axis guide column connected with the Z-axis guide column through a first hinging block, a second hinging block connected with the X-axis guide column, a rotating column arranged on the second hinging block, a third hinging block connected with the rotating column and a dust removal air tap arranged on the third hinging block; the first push plate and the dust removal air tap are respectively positioned at two sides of the two transmission slide rails.
4. The hole blocking and drying apparatus of claim 1, wherein: each scraper unit comprises a scraper mounting frame arranged below the sliding plate, a lifting cylinder arranged on the sliding plate and used for driving the scraper mounting frame to lift, two guide posts penetrating through the sliding plate and respectively connected with two ends of the scraper mounting frame, and a scraper locked with the scraper mounting frame through a knob.
5. The hole blocking and drying apparatus of claim 1, wherein: each adjusting unit comprises a second mounting plate arranged on the hole blocking rack, a second Y-axis sliding rail arranged on the second mounting plate, a second driving and reversing plate in sliding fit with the second Y-axis sliding rail, a second cylinder driving the second driving and reversing plate to slide along the second Y-axis sliding rail, a U-shaped groove arranged at the front part of the second driving and reversing plate and two adjusting wheels arranged at the front end of the second driving and reversing plate.
6. A plugged hole drying method using the plugged hole drying apparatus according to any one of claims 1 to 5, comprising the steps of:
a) The first lifting unit at the feeding positioning mechanism lifts the air bag positioning disc, and after the honeycomb ceramics are put into the air bag positioning disc to be clamped and positioned by the air bag, the feeding positioning mechanism adjusts and positions the air bag positioning disc;
b) The transmission cylinder of the transmission positioning mechanism transmits the positioned product forwards and enters the hole blocking mechanism, meanwhile, the product at the original hole blocking mechanism enters the drying mechanism, and the product of the original drying mechanism enters the blanking mechanism;
c) The hole blocking mechanism coats ceramic glue in the honeycomb of the honeycomb ceramic, the drying mechanism dries the previous product, and the blanking mechanism blanking the product of the original drying mechanism.
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| CN202010142898.1A CN111185341B (en) | 2020-03-04 | 2020-03-04 | Hole blocking drying equipment and hole blocking drying method |
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| CN112452678B (en) * | 2020-11-30 | 2022-11-22 | 无锡瑞嘉智诚汽车配件有限公司 | Glue baking system for leather skeleton |
| CN112657762B (en) * | 2020-12-09 | 2022-07-12 | 江西安天高新材料股份有限公司 | Slurry coating device for producing microporous honeycomb ceramics and operation method thereof |
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| CN102188858A (en) * | 2010-03-18 | 2011-09-21 | 日本碍子株式会社 | Honeycomb filter production apparatus |
| CN102387862A (en) * | 2009-04-03 | 2012-03-21 | 株式会社科特拉 | Method and device for manufacturing exhaust emission control catalyst and nozzle used for the device |
| CN105817365A (en) * | 2016-03-25 | 2016-08-03 | 无锡威孚环保催化剂有限公司 | Flash-drying overall quantitative coating equipment for honeycomb catalysts |
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| JP2002059415A (en) * | 2000-08-15 | 2002-02-26 | Ngk Insulators Ltd | Positioning system for ceramic molded body |
| CN104238202B (en) * | 2014-09-30 | 2017-05-24 | 合肥京东方光电科技有限公司 | Coating device, coating system and coating method for frame sealing glue |
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|---|---|---|---|---|
| CN102387862A (en) * | 2009-04-03 | 2012-03-21 | 株式会社科特拉 | Method and device for manufacturing exhaust emission control catalyst and nozzle used for the device |
| CN102188858A (en) * | 2010-03-18 | 2011-09-21 | 日本碍子株式会社 | Honeycomb filter production apparatus |
| CN105817365A (en) * | 2016-03-25 | 2016-08-03 | 无锡威孚环保催化剂有限公司 | Flash-drying overall quantitative coating equipment for honeycomb catalysts |
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