CN111172692A - Dyeing and washing integrated machine roller - Google Patents
Dyeing and washing integrated machine roller Download PDFInfo
- Publication number
- CN111172692A CN111172692A CN202010140425.8A CN202010140425A CN111172692A CN 111172692 A CN111172692 A CN 111172692A CN 202010140425 A CN202010140425 A CN 202010140425A CN 111172692 A CN111172692 A CN 111172692A
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- CN
- China
- Prior art keywords
- fabric
- dyeing
- washing
- roller
- bulges
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005406 washing Methods 0.000 title claims abstract description 42
- 238000004043 dyeing Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 abstract description 49
- 239000012224 working solution Substances 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 11
- 238000005096 rolling process Methods 0.000 abstract description 9
- 238000005507 spraying Methods 0.000 abstract description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 5
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 5
- 241001330002 Bambuseae Species 0.000 abstract description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 5
- 239000011425 bamboo Substances 0.000 abstract description 5
- 239000007921 spray Substances 0.000 abstract description 5
- 239000006210 lotion Substances 0.000 abstract description 3
- 210000003205 muscle Anatomy 0.000 description 6
- 239000007788 liquid Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 244000144730 Amygdalus persica Species 0.000 description 1
- 101100334009 Caenorhabditis elegans rib-2 gene Proteins 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 235000006040 Prunus persica var persica Nutrition 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009990 desizing Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009972 garment dyeing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A dyeing and washing integrated machine roller comprises a roller body; the wall of the roller body is densely provided with a plurality of bulges and/or depressions, and through holes are arranged on the bulges and/or the depressions. The protruding and/or sunken of cylinder body section of thick bamboo wall provides abundant friction to the fabric in the course of the work, and the cavity that forms will carry the rotatory rise of working solution when the cylinder is rotatory to continuously flow out in the cavity, form and spray, spray to the fabric all-round, make fabric and dye liquor or lotion abundant contact, the misce bene. Because spraying is carried out simultaneously in the rolling mixing process, the using amount of dye liquor or washing liquor can be reduced, and the effect of reducing bath ratio is realized. The other function of the bulges and the depressions is that when the dyeing and washing integrated machine works, the fabric is supported by the bulges, and the working solution is always present between the fabric and the cylinder body to infiltrate the fabric, so that the fabric is more fully contacted with the working solution and is more uniformly mixed; and simultaneously, the through holes at the concave parts are not blocked when water is drained.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing equipment, and particularly relates to a drum of a garment dyeing and washing all-in-one machine, which is suitable for dyeing and washing processes.
Background
The dyeing and washing process for ready-made clothes in textile and clothing industry is characterized by that the dyeing process is changed from the front of clothes sewing to the back of clothes sewing, then the full-cotton grey fabric is directly cut and sewed by garment factory to obtain ready-made clothes, then the ready-made clothes are fed into dyeing and printing enterprise, dyed at normal temp. and washed with water. The method can endow the clothes with bright and vivid colors, so that the clothes have soft hand feeling, peach skin feeling and prominent washing effect in vision, and the effect is particularly obvious on the position of a seam line. The application of the dyeing and washing process can improve the level of ready-made clothes, enhance the purchasing desire of consumers and improve the market competitiveness of products.
In the existing dyeing and washing process of the ready-made clothes, rolling dyeing and washing are carried out on the ready-made clothes by adopting roller equipment. During dyeing and washing, the ready-made clothes are rolled in dye liquor or washing liquor, the general bath ratio is 1:15 to 1:20, and the consumption of the working solution is large. If the bath ratio is too low, the ready-made clothes roll unevenly in the working solution, the mechanical friction is increased, and fluffing, white stripes, wrinkles and stripe colors are caused. Therefore, lowering the bath ratio while ensuring the processing quality is a problem to be solved urgently.
Disclosure of Invention
The invention aims to provide a dyeing and washing all-in-one machine roller which can effectively reduce the bath ratio, ensure that a fabric is fully contacted with a working solution, provide a larger friction effect and be uniformly mixed, aiming at the defect that the prior dyeing and washing all-in-one machine roller has higher bath ratio.
In order to achieve the purpose, the invention adopts the following technical scheme:
dyeing washing all-in-one cylinder, including the cylinder body, its characterized in that: the drum comprises a drum body and is characterized in that a plurality of bulges and/or depressions are densely distributed on the drum wall of the drum body, and through holes are arranged on the bulges and/or the depressions. The protruding and/or sunken of section of thick bamboo wall at the cylinder body provides great frictional force to the washing fabric that rolls in the cylinder body, rubs, washes the fabric, promotes the washing effect. And the bulges and/or the depressions form a cavity in the working process, when the roller rotates, the cavity carries working solution to rotate and rise at the bottom of the roller, and in the whole process that the working solution rises to the highest point and falls to the bottom of the roller again, the working solution continuously flows out of the cavity to form spraying, so that the all-dimensional spraying on the fabric is realized, the fabric is fully contacted with the dye solution or the washing solution, and the mixture is uniform. The spraying is carried out simultaneously in the rolling mixing process, so that the dosage of the dye liquor or the washing liquor can be reduced, and the effect of reducing the bath ratio is realized. And the cavity formed by the protrusion and the recess can respectively realize the spraying by lifting the working liquid carried by the outside and the inside of the roller body. The other function of the bulges and the depressions is that when the dyeing and washing integrated machine works, the fabric is supported by the bulges, and the working solution is always present between the fabric and the cylinder body to soak the fabric, so that the fabric is more fully contacted with the working solution and is more uniformly mixed; meanwhile, the fabric can not block the through holes at the concave part during drainage, and the drainage speed and efficiency are also improved.
It is further characterized in that: the bulges are hollow convex ribs arranged in the axial direction, and the depressions are grooves arranged in the axial direction. In order to facilitate processing and ensure a certain amount of working fluid carrying capacity, the bulges and the depressions are respectively provided with hollow convex ribs and grooves.
Further: the through holes are arranged at the tops of the convex ribs and the bottoms of the grooves in rows. The through holes at the top of the convex rib and the bottom of the groove can spray the fabric through the through holes when the roller body rotates with the working solution outside and inside the roller body respectively carried by the convex rib and the groove.
Preferably: the convex ribs and the grooves are alternately arranged and are corrugated. The corrugate setting can increase when the cylinder body is rotatory, provides great frictional force between fabric and the cylinder body, along with the rotation of cylinder body, rises the take the altitude and falls down again, realizes rolling of fabric for fabric and working solution mix more evenly.
Preferably: a plurality of hollow lifting ribs are arranged on the wall of the roller body, and the height of each lifting rib is greater than that of each protrusion; the lifting rib is provided with a plurality of through holes. Set up many promotion muscle on cylinder body section of thick bamboo wall, can improve the promotion effect to the fabric for the rolling of fabric is more complete, improves the degree of consistency and friction effect. In addition, because hollow lifting rib height is greater than protruding height, the working solution volume of its storage is also more, when rotatory lifting fabric, can provide bigger spraying volume to the fabric through the through-hole. In addition, because there is the contained angle between promotion muscle and the section of thick bamboo wall, when the cylinder body was rotatory, this contained angle department can carry more working solution and promote in step to form waterfall form on a certain height and wash off, wash away the fabric, thereby improve dyeing or washing effect.
The plurality of lifting ribs are axially or obliquely arranged and are uniformly distributed on the cylinder wall of the roller body. The lifting ribs arranged axially are convenient to manufacture and install. The obliquely arranged lifting ribs can enable the fabric to roll up and down in the roller body and also roll back and forth, so that the mixing uniformity of the fabric and the working solution is improved; meanwhile, the discharging is convenient after the work is finished.
It is further characterized in that: and a driving shaft connecting device is arranged on one end face of the roller body, and a discharge hole is formed in the other end face of the roller body. The roller body adopts single-ended support and drive, can the effectual size that increases the discharge gate on another terminal surface, the taking out of the fabric of being convenient for.
Preferably: and reinforcing ribs are radially arranged on the periphery of the driving shaft connecting device. The supporting force of single-end support is increased through the reinforcing ribs, the strength of the roller body is ensured, and the normal operation of equipment is ensured.
The diameter of the discharge port is larger than 1/2 of the diameter of the roller body. Because single-end support is adopted, the discharge hole can be made larger, and the fabric can be taken out conveniently.
The length-diameter ratio of the roller body is 0.8-1.2. The smaller length-diameter ratio is more suitable for the stable work of the roller supported by one end, and the shaking is reduced.
According to the invention, the drum wall of the drum body is provided with the concave and the convex with the through holes, so that a cavity is formed while sufficient friction is provided during working, the cavity carries working liquid to rotate, the fabric is sprayed in all directions, and the fabric is fully contacted with the dye solution or the washing liquid and is uniformly mixed. The spraying is carried out simultaneously in the rolling mixing process, so that the dosage of the dye liquor or the washing liquor can be reduced, and the effect of reducing the bath ratio is realized. The bath ratio may be only 1:3 when the stone milling and desizing process is performed, and 1:7 when the chlorine bleaching process is performed.
Drawings
FIG. 1 is a schematic view of a structure of one side of the present invention.
Fig. 2 is a schematic structural view of the other side of the present invention.
FIG. 3 is a schematic cross-sectional view of the present invention.
Detailed Description
As shown in figures 1-3, a dyeing and water washing integrated machine roller comprises a roller body 1. The drum wall of the drum body 1 is alternately provided with a plurality of hollow convex ribs 2 and grooves 3 in an axial corrugated shape, and the tops of the convex ribs 2 and the bottoms of the grooves 3 are provided with through holes 4 in rows. A plurality of hollow lifting ribs 5 are uniformly arranged on the wall of the roller body 1 in the axial direction, and the height of each lifting rib 5 is greater than that of each convex rib 2; the lifting rib 5 has a plurality of through holes. One end face of the roller body 1 is provided with a driving shaft connecting device 6, and the other end face is provided with a discharge hole 8. The periphery of the driving shaft connecting device 6 is radially provided with reinforcing ribs 7. The diameter of the discharge port 8 is larger than 1/2 of the diameter of the roller body 1. The roller body 1 adopts single-end support and drive, can effectively increase the size of the discharge hole 8 on the other end surface, and is convenient for taking out the fabric. The supporting force of single-end support is increased through the reinforcing ribs 7, the strength of the roller body 1 is ensured, and the normal operation of equipment is ensured. The length-diameter ratio of the roller body is 1. The smaller length-diameter ratio is more suitable for the stable work of the roller supported by one end, and the shaking is reduced.
When the washing machine works, the hollow convex ribs 2 and the grooves 3 provide larger friction force for washed fabrics rolling in the roller body 1 and act together with the lifting ribs 5, so that the fabrics rise to a certain height along with the rotation of the roller body 1 and fall down, the rolling, friction and washing of the fabrics are realized, and the washing effect is improved. And the cavity that protruding muscle 2, recess 3, promotion muscle 5 formed carries the working solution rotatory rising at cylinder body 1 bottom, and in the whole in-process that descends cylinder body 1 bottom once more to the peak that rises, the working solution constantly flows out from the cavity, forms to spray, realizes spraying to the all-round of fabric, makes fabric and dye liquor, lotion fully contact, when rubbing the fabric, and the fabric is more even with dye liquor or lotion mixture. There is the contained angle between promotion muscle 5 and the section of thick bamboo wall, and when cylinder body 1 was rotatory, this contained angle department can carry more working solution and promote in step to form waterfall form on a take the altitude and fall down, erode the fabric, thereby improve dyeing or washing effect. The spraying and the scouring are carried out simultaneously in the rolling mixing process, so that the dosage of the dye liquor and the washing liquor can be reduced, and the effect of reducing the bath ratio is realized. And the cavity that protruding muscle 2 and recess 3 formed can realize respectively that it rises to spray to carry the working solution from the cylinder body 1 outside and inside. The other function of the convex ribs 2 and the grooves 3 is that when the dyeing and washing integrated machine works, the fabric is supported by the convex ribs 2, and the working solution is always present between the fabric and the cylinder body to infiltrate the fabric, so that the fabric is more fully contacted with the working solution and is more uniformly mixed; meanwhile, the fabric can not block the through holes at the grooves 3 during drainage, and the drainage speed and efficiency are also improved.
Based on the working principle, the cavity for carrying the working solution can also be formed by a plurality of mutually independent pits and protrusions with through holes; it is also possible that only the depressions or only the protrusions are present. The shape of the dimples and protrusions may be square, circular or other geometric shapes.
The grooves, the convex ribs and the lifting ribs in the above embodiments can be all arranged in an inclined manner. The obliquely arranged lifting ribs can ensure that the fabric can roll up and down in the roller body and can also roll back and forth at the same time, so that the mixing uniformity of the fabric and the working solution is improved; meanwhile, the discharging is convenient after the work is finished.
Claims (10)
1. Dyeing washing all-in-one cylinder, including the cylinder body, its characterized in that: the drum comprises a drum body and is characterized in that a plurality of bulges and/or depressions are densely distributed on the drum wall of the drum body, and through holes are arranged on the bulges and/or the depressions.
2. The dyeing and water-washing all-in-one machine roller as claimed in claim 1, characterized in that: the bulges are hollow convex ribs arranged in the axial direction, and the depressions are grooves arranged in the axial direction.
3. The dyeing and water-washing all-in-one machine roller as claimed in claim 2, characterized in that: the through holes are arranged at the tops of the convex ribs and the bottoms of the grooves in rows.
4. The dyeing and water washing all-in-one machine roller as claimed in claim 3, characterized in that: the convex ribs and the grooves are alternately arranged and are corrugated.
5. The dyeing and washing all-in-one machine drum as claimed in any one of claims 1 to 4, characterized in that: a plurality of hollow lifting ribs are arranged on the wall of the roller body, and the height of each lifting rib is greater than that of each protrusion; the lifting rib is provided with a plurality of through holes.
6. The dyeing and water-washing all-in-one machine roller as claimed in claim 5, characterized in that: the plurality of lifting ribs are axially or obliquely arranged and are uniformly distributed on the cylinder wall of the roller body.
7. The dyeing and washing all-in-one machine drum as claimed in any one of claims 1 to 4, characterized in that: and a driving shaft connecting device is arranged on one end face of the roller body, and a discharge hole is formed in the other end face of the roller body.
8. The dyeing and water washing all-in-one machine roller as claimed in any one of claim 7, characterized in that: and reinforcing ribs are radially arranged on the periphery of the driving shaft connecting device.
9. The dyeing and water washing all-in-one machine roller as claimed in any one of claim 7, characterized in that: the diameter of the discharge port is larger than 1/2 of the diameter of the roller body.
10. The dyeing and washing all-in-one machine drum as claimed in any one of claims 1 to 4, characterized in that: the length-diameter ratio of the roller body is 0.8-1.2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010140425.8A CN111172692A (en) | 2020-03-03 | 2020-03-03 | Dyeing and washing integrated machine roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010140425.8A CN111172692A (en) | 2020-03-03 | 2020-03-03 | Dyeing and washing integrated machine roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111172692A true CN111172692A (en) | 2020-05-19 |
Family
ID=70655065
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010140425.8A Pending CN111172692A (en) | 2020-03-03 | 2020-03-03 | Dyeing and washing integrated machine roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111172692A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111705463A (en) * | 2020-06-05 | 2020-09-25 | 无锡赛腾机电科技有限公司 | Inner barrel structure of rain-type rinsing machine |
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|---|---|---|---|---|
| EP1028189A2 (en) * | 1999-02-10 | 2000-08-16 | BSH Bosch und Siemens Hausgeräte GmbH | Laundry washing machine with a drum having a structured surface |
| DE102006041431A1 (en) * | 2005-12-07 | 2007-06-14 | Heinz Herbertz | Machine and method of textile treatment for washing machines and dryers has corrugations in drum shell with wave-like convex and concave bends parallel to drum axis |
| CN101046046A (en) * | 2006-03-29 | 2007-10-03 | Lg电子株式会社 | Drum type washing machine |
| KR20080040122A (en) * | 2006-11-02 | 2008-05-08 | 엘지전자 주식회사 | Drum washing machine |
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| CN206070184U (en) * | 2016-09-22 | 2017-04-05 | 海信（山东）冰箱有限公司 | A kind of inner cylinder for drum washing machine and roller washing machine |
| CN107245842A (en) * | 2017-07-19 | 2017-10-13 | 无锡小天鹅通用电器有限公司 | Roller washing machine and the laundry tub assembly for roller washing machine |
| CN110409148A (en) * | 2018-04-28 | 2019-11-05 | 无锡小天鹅电器有限公司 | Interior tub assembly, tub assembly and condensing microwave clothes drier |
| CN211848495U (en) * | 2020-03-03 | 2020-11-03 | 无锡远诚机械有限公司 | Dyeing and washing integrated machine roller |
-
2020
- 2020-03-03 CN CN202010140425.8A patent/CN111172692A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1028189A2 (en) * | 1999-02-10 | 2000-08-16 | BSH Bosch und Siemens Hausgeräte GmbH | Laundry washing machine with a drum having a structured surface |
| DE102006041431A1 (en) * | 2005-12-07 | 2007-06-14 | Heinz Herbertz | Machine and method of textile treatment for washing machines and dryers has corrugations in drum shell with wave-like convex and concave bends parallel to drum axis |
| CN101046046A (en) * | 2006-03-29 | 2007-10-03 | Lg电子株式会社 | Drum type washing machine |
| KR20080040122A (en) * | 2006-11-02 | 2008-05-08 | 엘지전자 주식회사 | Drum washing machine |
| KR20100081203A (en) * | 2009-01-05 | 2010-07-14 | 주식회사 대우일렉트로닉스 | Drum for drum type washing machine |
| CN101988252A (en) * | 2010-07-27 | 2011-03-23 | 周围 | Tumbling barrel of high-efficiency washing machine |
| CN202688698U (en) * | 2012-05-22 | 2013-01-23 | 海尔集团技术研发中心 | Washing lifting device and washing machine using same |
| US20140096570A1 (en) * | 2012-10-10 | 2014-04-10 | Samsung Electronics Co., Ltd. | Washing machine |
| CN203559285U (en) * | 2013-10-10 | 2014-04-23 | 合肥荣事达三洋电器股份有限公司 | Rubbing rids for dehydration barrel of pulsator washing machine |
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| CN204385478U (en) * | 2014-12-03 | 2015-06-10 | 无锡小天鹅股份有限公司 | For inner core and the roller washing machine of roller washing machine |
| CN204690366U (en) * | 2015-04-30 | 2015-10-07 | 无锡小天鹅股份有限公司 | Inner core and the roller washing machine with it |
| CN206070184U (en) * | 2016-09-22 | 2017-04-05 | 海信（山东）冰箱有限公司 | A kind of inner cylinder for drum washing machine and roller washing machine |
| CN107245842A (en) * | 2017-07-19 | 2017-10-13 | 无锡小天鹅通用电器有限公司 | Roller washing machine and the laundry tub assembly for roller washing machine |
| CN110409148A (en) * | 2018-04-28 | 2019-11-05 | 无锡小天鹅电器有限公司 | Interior tub assembly, tub assembly and condensing microwave clothes drier |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111705463A (en) * | 2020-06-05 | 2020-09-25 | 无锡赛腾机电科技有限公司 | Inner barrel structure of rain-type rinsing machine |
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