CN211848495U

CN211848495U - Dyeing and washing integrated machine roller

Info

Publication number: CN211848495U
Application number: CN202020245766.7U
Authority: CN
Inventors: 刘帅; 许健; 王勇
Original assignee: Wuxi Yuancheng Machinery Co ltd
Current assignee: Wuxi Yuancheng Machinery Co ltd
Priority date: 2020-03-03
Filing date: 2020-03-03
Publication date: 2020-11-03
Anticipated expiration: 2030-03-03

Abstract

A dyeing and washing integrated machine roller comprises a roller body; the wall of the roller body is densely provided with a plurality of bulges and/or depressions, and through holes are arranged on the bulges and/or the depressions. The protruding and/or sunken of cylinder body section of thick bamboo wall provides abundant friction to the fabric in the course of the work, and the cavity that forms will carry the rotatory rise of working solution when the cylinder is rotatory to continuously flow out in the cavity, form and spray, spray to the fabric all-round, make fabric and dye liquor or lotion abundant contact, the misce bene. Because spraying is carried out simultaneously in the rolling mixing process, the using amount of dye liquor or washing liquor can be reduced, and the effect of reducing bath ratio is realized. The other function of the bulges and the depressions is that when the dyeing and washing integrated machine works, the fabric is supported by the bulges, and the working solution is always present between the fabric and the cylinder body to infiltrate the fabric, so that the fabric is more fully contacted with the working solution and is more uniformly mixed; and simultaneously, the through holes at the concave parts are not blocked when water is drained.

Description

Dyeing and washing integrated machine roller

Technical Field

The utility model belongs to the technical field of printing and dyeing equipment, especially, relate to a ready-made clothes dyeing washing all-in-one cylinder that can be applicable to dyeing, two kinds of technologies of washing.

Background

The dyeing and washing process for ready-made clothes in textile and clothing industry is characterized by that the dyeing process is changed from the front of clothes sewing to the back of clothes sewing, then the full-cotton grey fabric is directly cut and sewed by garment factory to obtain ready-made clothes, then the ready-made clothes are fed into dyeing and printing enterprise, dyed at normal temp. and washed with water. The method can endow the clothes with bright and vivid colors, so that the clothes have soft hand feeling, peach skin feeling and prominent washing effect in vision, and the effect is particularly obvious on the position of a seam line. The application of the dyeing and washing process can improve the level of ready-made clothes, enhance the purchasing desire of consumers and improve the market competitiveness of products.

In the existing dyeing and washing process of the ready-made clothes, rolling dyeing and washing are carried out on the ready-made clothes by adopting roller equipment. During dyeing and washing, the ready-made clothes are rolled in dye liquor or washing liquor, the general bath ratio is 1:15 to 1:20, and the consumption of the working solution is large. If the bath ratio is too low, the ready-made clothes roll unevenly in the working solution, mechanical friction is increased, and fluffing, white stripes, wrinkles and stripe colors are caused. Therefore, lowering the bath ratio while ensuring the processing quality is a problem to be solved urgently.

Disclosure of Invention

The utility model discloses aim at bathes than higher defect to current dyeing washing all-in-one cylinder, provides one kind and can effectively reduce the bath ratio, can guarantee simultaneously that fabric and working solution fully contact provide great friction effect, the dyeing washing all-in-one cylinder of misce bene simultaneously.

The utility model discloses a realize above-mentioned purpose, adopt following technical scheme:

dyeing washing all-in-one cylinder, including the cylinder body, its characterized in that: the drum comprises a drum body and is characterized in that a plurality of bulges and/or depressions are densely distributed on the drum wall of the drum body, and through holes are arranged on the bulges and/or the depressions. The protruding and/or sunken of section of thick bamboo wall at the cylinder body provides great frictional force to the washing fabric that rolls in the cylinder body, rubs, washes the fabric, promotes the washing effect. And the bulges and/or the depressions form a cavity in the working process, when the roller rotates, the cavity carries working solution to rotate and rise at the bottom of the roller, and in the whole process that the working solution rises to the highest point and falls to the bottom of the roller again, the working solution continuously flows out of the cavity to form spraying, so that the all-dimensional spraying on the fabric is realized, the fabric is fully contacted with the dye solution or the washing solution, and the mixture is uniform. The spraying is carried out simultaneously in the rolling mixing process, so that the dosage of the dye liquor or the washing liquor can be reduced, and the effect of reducing the bath ratio is realized. And the cavity formed by the protrusion and the recess can respectively realize the spraying by lifting the working liquid carried by the outside and the inside of the roller body. The other function of the bulges and the depressions is that when the dyeing and washing integrated machine works, the fabric is supported by the bulges, and the working solution is always present between the fabric and the cylinder body to soak the fabric, so that the fabric is more fully contacted with the working solution and is more uniformly mixed; meanwhile, the fabric can not block the through holes at the concave part during drainage, and the drainage speed and efficiency are also improved.

It is further characterized in that: the bulges are hollow convex ribs arranged in the axial direction, and the depressions are grooves arranged in the axial direction. In order to facilitate processing and ensure a certain amount of working fluid carrying capacity, the bulges and the depressions are respectively provided with hollow convex ribs and grooves.

Further: the through holes are arranged at the tops of the convex ribs and the bottoms of the grooves in rows. The through holes at the top of the convex rib and the bottom of the groove can spray the fabric through the through holes when the roller body rotates with the working solution outside and inside the roller body respectively carried by the convex rib and the groove.

Preferably: the convex ribs and the grooves are alternately arranged and are corrugated. The corrugate setting can increase when the cylinder body is rotatory, provides great frictional force between fabric and the cylinder body, along with the rotation of cylinder body, rises the take the altitude and falls down again, realizes rolling of fabric for fabric and working solution mix more evenly.

Preferably: a plurality of hollow lifting ribs are arranged on the wall of the roller body, and the height of each lifting rib is greater than that of each protrusion; the lifting rib is provided with a plurality of through holes. Set up many promotion muscle on cylinder body section of thick bamboo wall, can improve the promotion effect to the fabric for the rolling of fabric is more complete, improves the degree of consistency and friction effect. In addition, because hollow lifting rib height is greater than protruding height, the working solution volume of its storage is also more, when rotatory lifting fabric, can provide bigger spraying volume to the fabric through the through-hole. In addition, because there is the contained angle between promotion muscle and the section of thick bamboo wall, when the cylinder body was rotatory, this contained angle department can carry more working solution and promote in step to form waterfall form on a certain height and wash off, wash away the fabric, thereby improve dyeing or washing effect.

The plurality of lifting ribs are axially or obliquely arranged and are uniformly distributed on the cylinder wall of the roller body. The lifting ribs arranged axially are convenient to manufacture and install. The obliquely arranged lifting ribs can enable the fabric to roll up and down in the roller body and also roll back and forth, so that the mixing uniformity of the fabric and the working solution is improved; meanwhile, the discharging is convenient after the work is finished.

It is further characterized in that: and a driving shaft connecting device is arranged on one end face of the roller body, and a discharge hole is formed in the other end face of the roller body. The roller body adopts single-ended support and drive, can the effectual size that increases the discharge gate on another terminal surface, the taking out of the fabric of being convenient for.

Preferably: and reinforcing ribs are radially arranged on the periphery of the driving shaft connecting device. The supporting force of single-end support is increased through the reinforcing ribs, the strength of the roller body is ensured, and the normal operation of equipment is ensured.

The diameter of the discharge port is larger than 1/2 roller body diameter. Because single-end support is adopted, the discharge hole can be made larger, and the fabric can be taken out conveniently.

The length-diameter ratio of the roller body is 0.8-1.2. The smaller length-diameter ratio is more suitable for the stable work of the roller supported by one end, and the shaking is reduced.

The utility model discloses a set up sunken and protruding that have the through-hole on cylinder body section of thick bamboo wall, when providing abundant friction at the during operation, form a cavity, carry the working solution and rotate, carry out the all-round spraying to the fabric, make fabric and dye liquor or lotion fully contact, the misce bene. The spraying is carried out simultaneously in the rolling mixing process, so that the dosage of the dye liquor or the washing liquor can be reduced, and the effect of reducing the bath ratio is realized. The bath ratio may be only 1:3 when the stone milling and desizing process is performed, and 1:7 when the chlorine bleaching process is performed.

Drawings

Fig. 1 is a schematic structural diagram of one side of the present invention.

Fig. 2 is a schematic structural view of the other side of the present invention.

Fig. 3 is a schematic cross-sectional view of the present invention.

Detailed Description

As shown in figures 1-3, a dyeing and water washing integrated machine roller comprises a roller body 1. The drum wall of the drum body 1 is alternately provided with a plurality of hollow convex ribs 2 and grooves 3 in an axial corrugated shape, and the tops of the convex ribs 2 and the bottoms of the grooves 3 are provided with through holes 4 in rows. A plurality of hollow lifting ribs 5 are uniformly arranged on the wall of the roller body 1 in the axial direction, and the height of each lifting rib 5 is greater than that of each convex rib 2; the lifting rib 5 has a plurality of through holes. One end face of the roller body 1 is provided with a driving shaft connecting device 6, and the other end face is provided with a discharge hole 8. The periphery of the driving shaft connecting device 6 is radially provided with reinforcing ribs 7. The diameter of the discharge port 8 is larger than that of the roller body 1 of 1/2. The roller body 1 adopts single-end support and drive, can effectively increase the size of the discharge hole 8 on the other end surface, and is convenient for taking out the fabric. The supporting force of single-end support is increased through the reinforcing ribs 7, the strength of the roller body 1 is ensured, and the normal operation of equipment is ensured. The length-diameter ratio of the roller body is 1. The smaller length-diameter ratio is more suitable for the stable work of the roller supported by one end, and the shaking is reduced.

The utility model discloses during operation, hollow protruding muscle 2 and recess 3 provide great frictional force to the washing fabric that rolls in cylinder body 1 and promote 5 combined action of muscle for the fabric is along with cylinder body 1's rotation, and the rising take the altitude falls down again, realizes rolling, friction, the washing of fabric, promotes the washing effect. And the cavity that protruding muscle 2, recess 3, promotion muscle 5 formed carries the working solution rotatory rising at cylinder body 1 bottom, and in the whole in-process that descends cylinder body 1 bottom once more to the peak that rises, the working solution constantly flows out from the cavity, forms to spray, realizes spraying to the all-round of fabric, makes fabric and dye liquor, lotion fully contact, when rubbing the fabric, and the fabric is more even with dye liquor or lotion mixture. There is the contained angle between promotion muscle 5 and the section of thick bamboo wall, and when cylinder body 1 was rotatory, this contained angle department can carry more working solution and promote in step to form waterfall form on a take the altitude and fall down, erode the fabric, thereby improve dyeing or washing effect. The spraying and the scouring are carried out simultaneously in the rolling mixing process, so that the dosage of the dye liquor and the washing liquor can be reduced, and the effect of reducing the bath ratio is realized. And the cavity that protruding muscle 2 and recess 3 formed can realize respectively that it rises to spray to carry the working solution from the cylinder body 1 outside and inside. The other function of the convex ribs 2 and the grooves 3 is that when the dyeing and washing integrated machine works, the fabric is supported by the convex ribs 2, and the working solution is always present between the fabric and the cylinder body to infiltrate the fabric, so that the fabric is more fully contacted with the working solution and is more uniformly mixed; meanwhile, the fabric can not block the through holes at the grooves 3 during drainage, and the drainage speed and efficiency are also improved.

Based on the working principle, the cavity for carrying the working solution can also be formed by a plurality of mutually independent pits and protrusions with through holes; it is also possible that only the depressions or only the protrusions are present. The shape of the dimples and protrusions may be square, circular or other geometric shapes.

The grooves, the convex ribs and the lifting ribs in the above embodiments can be all arranged in an inclined manner. The obliquely arranged lifting ribs can ensure that the fabric can roll up and down in the roller body and can also roll back and forth at the same time, so that the mixing uniformity of the fabric and the working solution is improved; meanwhile, the discharging is convenient after the work is finished.

Claims

1. Dyeing washing all-in-one cylinder, including the cylinder body, its characterized in that: the drum comprises a drum body and is characterized in that a plurality of bulges and/or depressions are densely distributed on the drum wall of the drum body, and through holes are arranged on the bulges and/or the depressions.

2. The dyeing and water-washing all-in-one machine roller as claimed in claim 1, characterized in that: the bulges are hollow convex ribs arranged in the axial direction, and the depressions are grooves arranged in the axial direction.

3. The dyeing and water-washing all-in-one machine roller as claimed in claim 2, characterized in that: the through holes are arranged at the tops of the convex ribs and the bottoms of the grooves in rows.

4. The dyeing and water washing all-in-one machine roller as claimed in claim 3, characterized in that: the convex ribs and the grooves are alternately arranged and are corrugated.

5. The dyeing and washing all-in-one machine drum as claimed in any one of claims 1 to 4, characterized in that: a plurality of hollow lifting ribs are arranged on the wall of the roller body, and the height of each lifting rib is greater than that of each protrusion; the lifting rib is provided with a plurality of through holes.

6. The dyeing and water-washing all-in-one machine roller as claimed in claim 5, characterized in that: the plurality of lifting ribs are axially or obliquely arranged and are uniformly distributed on the cylinder wall of the roller body.

7. The dyeing and washing all-in-one machine drum as claimed in any one of claims 1 to 4, characterized in that: and a driving shaft connecting device is arranged on one end face of the roller body, and a discharge hole is formed in the other end face of the roller body.

8. The dyeing and water-washing all-in-one machine roller as claimed in claim 7, characterized in that: and reinforcing ribs are radially arranged on the periphery of the driving shaft connecting device.

9. The dyeing and water-washing all-in-one machine roller as claimed in claim 7, characterized in that: the diameter of the discharge port is larger than 1/2 roller body diameter.

10. The dyeing and washing all-in-one machine drum as claimed in any one of claims 1 to 4, characterized in that: the length-diameter ratio of the roller body is 0.8-1.2.