CN205501620U - Continuous type immersion fluid mangle equipment - Google Patents
Continuous type immersion fluid mangle equipment Download PDFInfo
- Publication number
- CN205501620U CN205501620U CN201620321270.7U CN201620321270U CN205501620U CN 205501620 U CN205501620 U CN 205501620U CN 201620321270 U CN201620321270 U CN 201620321270U CN 205501620 U CN205501620 U CN 205501620U
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- CN
- China
- Prior art keywords
- mangle
- immersion
- immersion groove
- immersion fluid
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The utility model provides a continuous type immersion fluid mangle equipment, including immersion fluid groove, first mangle device, second mangle device, third mangle device, drainage device and alarm device, the immersion fluid inslot is equipped with the baffle and separates into first immersion fluid groove and second immersion fluid groove with the immersion fluid groove, and there is the clearance in the baffle bottom with immersion fluid tank bottom board makes win immersion fluid groove and second immersion fluid groove interconnected, and the baffle centre still is equipped with the through -hole, immersion fluid groove top front end is equipped with first mangle device, and immersion fluid groove top rear end is equipped with third mangle device, is equipped with second mangle device in the middle of the top of immersion fluid groove, and drainage device locates the below of first mangle device, and immersion fluid groove middle part still is equipped with and is used for carrying out the alarm device that monitors to the fluff auxiliary agent concentration of immersion fluid inslot. Adopt the utility model discloses manufacturing cost can effectively be practiced thrift to equipment production, can realize continuous type processing production, effectively improves production efficiency and production quality.
Description
Technical field
This utility model relates to textile dyeing and finishing technical field, adds in the dyeing and finishing process at knitting napping cloth particularly to a kind of
Play the continuous way immersion mangle equipment of hair auxiliary agent.
Background technology
At present, in the dyeing and finishing process of knitting napping cloth, knitting napping cloth is the hairy effect reaching napper, need to be cloth piece dyeing
Hair auxiliary agent has been added during color.Existing process is to have added hair auxiliary agent in batch dying machine, and this method exists shortcoming
Having: when a. has added hair auxiliary agent, cloth per ton needs 10 tons of use water, and water consumption is big, also results in blowdown flow rate the biggest；B. cylinder cannot be continued raw
Produce, batch (-type) processing can only be used, and after adding a hair auxiliary agent, when producing next cylinder, cylinder need to be rushed, weigh the most again
Newly added hair auxiliary agent, when rinsing dye vat, cloth per ton remains a need for water consumption 10 tons；C. fluffing auxiliary dosage is big, and about
50% rise hair auxiliary agent can along with draining time drain, added use cost and the cost of sewage disposal of hair auxiliary agent, caused and produce into
This is bigger.For disadvantage mentioned above, need to develop a kind of at knitting napping under ensureing product quality and production efficiency premise
When the dyeing and finishing process of cloth has added hair auxiliary agent, it is possible to save production cost and be capable of equipment and the method that continuous way produces.
Utility model content
For the above-mentioned problems in the prior art, technical problem to be solved in the utility model is to provide a kind of continuous
Formula immersion mangle equipment, in order to when having added hair auxiliary agent in the dyeing and finishing process of knitting napping cloth, it is possible to effectively save water and
Play hair auxiliary agent, reduce sewage discharge and save cost of sewage disposal, thus effectively save production cost, meanwhile, it is capable to the company of realization
Continuous formula processing, is effectively improved production efficiency and the quality of production.
The technical solution of the utility model is as follows: a kind of continuous way immersion mangle equipment, including immersion groove, the first mangle device,
Second mangle device, the 3rd mangle device, drainage arrangement and alarm device, be provided with dividing plate and separated by immersion groove in described immersion groove
The first immersion groove and the second immersion groove, dividing plate bottom and immersion trough floor is become to there is gap and make the first immersion groove and the second immersion groove
Interconnect, in the middle of dividing plate, be additionally provided with through hole；Described immersion groove top nose is provided with the first mangle device, immersion groove top rear
Being provided with the 3rd mangle device, immersion groove crown center is provided with the second mangle device, and the second mangle device is positioned at above dividing plate；Described
First mangle device include the first support, the second support, the first cylinder, the second cylinder, motor, the first rubber mangle roller and
Second rubber mangle roller, described first support and the second support are symmetrically located at immersion groove top nose, the first support and
The bottom of two supports is all fixing with immersion groove to be connected, and the top of the first support is provided with the first cylinder, and the top of the second support is provided with the
Two cylinders, the two ends of described first rubber mangle roller are connected with the first support and the second support respectively, and the first support is provided with
The motor run for driving the first rubber mangle roller to rotate, the two ends of described second rubber mangle roller all by connection sliding block and
The piston rod of the first cylinder and the second cylinder connects；The structure of described second mangle device and the 3rd mangle device all with the first mangle
The structure of device is identical, and the lower section of the first mangle device is located at by described drainage arrangement, is additionally provided with for leaching in the middle part of described immersion groove
The alarm device that fluffing assistant concentration in liquid bath is monitored.
Further, described drainage arrangement includes rhone and drain pipe, and the two ends of rhone are all solid with the left and right inwall of immersion groove
Fixed connecting, and rhone is positioned at immediately below the first rubber mangle roller, described drain pipe is located on immersion groove sidewall, and drain pipe with
One end connection of rhone.
Further, described alarm device includes that detection probe and alarm, described detection probe are located at bottom described dividing plate, institute
Stating alarm and be fixed at the wall outer surface of described immersion groove, detection probe electrically connects with alarm.
A kind of immersion mangle method of continuous way immersion mangle equipment, comprises the following steps:
(1) by the first mangle device, cloth is carried out squezzing for the first time to process, make cloth moisture content drop to less than 30%, shut out
The moisture content come is drained by drainage arrangement；
(2), after the first time squezzing through step (1) processes, cloth enters the first immersion groove, in the first immersion groove
Rising and carry out inside hair auxiliary agent soaking for the first time, soak time is 3～5 minutes；
(3), after having soaked for the first time, cloth carries out second time squezzing by the second mangle device and processes, and makes cloth moisture content
Dropping to less than 30%, the moisture content shut out directly falls back in the first immersion groove；
(4), after the second time squezzing through step (3) processes, cloth enters the second immersion groove, in the second immersion groove
Rising and carry out inside hair auxiliary agent soaking for the second time, soak time is 3～5 minutes；
(5), after second time has been soaked, cloth carries out third time squezzing by the 3rd mangle device and processes, and makes cloth moisture content
Dropping to less than 30%, the moisture content shut out directly falls back in the second immersion groove；
(6), after the third time squezzing through step (5) processes, cloth fabric guide roll is derived, makes cloth fall into granny rag car.
The beneficial effects of the utility model are as follows:
1. when having added hair auxiliary agent in the dyeing and finishing process of knitting napping cloth, it is possible to effectively save water and a hair auxiliary agent, tradition dye
In cylinder, batch (-type) is processed cloth per ton and is needed water consumption 20 tons (containing rinsing dye vat), and uses this utility model equipment to produce, per ton
Cloth only needs water consumption 0.5 ton, it is possible to save the water consumption of more than 97.5%；The fluffing auxiliary dosage of 50% can be saved simultaneously, reduce
The COD of sewage discharge of 50%, saves cost of sewage disposal；Additionally, batch (-type) processing cloth per ton needs power consumption 40KWH in tradition dye vat,
And using this utility model equipment to produce, cloth per ton only needs power consumption 4KWH, power saving 90%；In sum, this practicality is used
Novel device carries out production can be greatly saved production cost.
2. when having added hair auxiliary agent in the dyeing and finishing process of knitting napping cloth, it is possible to realize continuous way processing, and processing
Steady quality is good, and a continuous way immersion mangle equipment can process 1～1.5 ton of cloth, 24 hours every days per hour, can connect
24～36 tons of cloth of continuous processing, it is possible to be effectively improved production efficiency and the quality of production.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of this utility model equipment.
Fig. 2 is enlarged drawing at the A of Fig. 1.
Fig. 3 is the cut-away view of this utility model equipment.
Detailed description of the invention
Below with reference to accompanying drawing, preferred embodiment of the present utility model is described in detail.
As shown in Figure 1, Figure 2 and Figure 3, a kind of continuous way immersion mangle equipment, including immersion groove the 4, first mangle device 1,
Second mangle device the 2, the 3rd mangle device 3, drainage arrangement 5 and alarm device 6, the outer surface of described immersion groove 4 is provided with and adds
Strong muscle 44, is provided with dividing plate 43 and immersion groove 4 is separated into the first immersion groove 41 and the second immersion groove 42, dividing plate in immersion groove 4
There is gap and the first immersion groove 41 and the second immersion groove 42 interconnected in 43 bottoms and immersion groove 4 base plate, dividing plate 43 end
Hold with immersion groove 4 base plate between distance be preferably 50～100mm, additionally, dividing plate 43 in the middle of be additionally provided with four a diameter of 25～
The through hole 431 of 30mm, the dividing plate 43 of setting can effectively prevent the cloth soaked in the first immersion groove 41 and in the second immersion
The cloth soaked in groove 42 interferes with each other, what the dividing plate 43 simultaneously arranged was not result in again in the first immersion groove 41 rise hair auxiliary agent with
The hair auxiliary agent that rises in second immersion groove 42 produces concentration difference；Described immersion groove 4 top nose is provided with the first mangle device 1, leaching
Liquid bath 4 top rear is provided with the 3rd mangle device 3, and immersion groove 4 crown center is provided with the second mangle device 2, the second mangle device
2 are positioned at above dividing plate 43；The lower section of the first mangle device 1 is located at by described drainage arrangement 5, is additionally provided with in the middle part of described immersion groove 4
For the alarm device 6 that the fluffing assistant concentration in immersion groove 4 is monitored.
As depicted in figs. 1 and 2, described first mangle device 1 include first support the 11, second support the 12, first cylinder 13,
Second cylinder 14, motor the 15, first rubber mangle roller 16 and the second rubber mangle roller 17；Described first support 11 and
Immersion groove 4 top nose is symmetrically located at by two supports 12, the bottom of the first support 11 and the second support 12 all with immersion groove
4 fixing connections, the top of the first support 11 is provided with the first cylinder 13, and the top of the second support 12 is provided with the second cylinder 14, institute
The two ends stating the first rubber mangle roller 16 are connected with the first support 11 and the second support 12 respectively, and solid on the first support 11
Surely the motor 15 run for driving the first rubber mangle roller 16 to rotate, one end of the first rubber mangle roller 16 and electricity it are equiped with
Motivation 15 is in transmission connection, and the two ends of described second rubber mangle roller 17 are all by connection sliding block 18 and the first cylinder 13 and second
The piston rod of cylinder 14 connects, and when carrying out row squezzing process, cloth is from the first rubber mangle roller 16 and the second rubber mangle roller 17
Between pass, the first cylinder 13 and the second cylinder 14 run simultaneously, drive the second rubber mangle roller 17 to run downwards and make
Two rubber mangle rollers 17 compress the first rubber mangle roller 16, and then motor 15 drives the first rubber mangle roller 16 to operate, just
Can start cloth is carried out squezzing process, after completing squezzing process, motor 15 quits work, the first cylinder 13 and the second gas
Cylinder 14 runs simultaneously, and drives the second rubber mangle roller 17 to run up, and makes the second rubber mangle roller 17 reset.Described second rolls
Liquid device 2 is all identical with the structure of the first mangle device 1 with the structure of the 3rd mangle device 3.
As depicted in figs. 1 and 2, described drainage arrangement 5 includes rhone 51 and drain pipe 52, the two ends of rhone 51 all with
The left and right inwall of immersion groove 4 is fixing to be connected, and rhone 51 is positioned at the underface of the first rubber mangle roller 16, described drain pipe
On 52 sidewalls being located at immersion groove 4, and drain pipe 52 connects with one end of rhone 51, when the first mangle device 1 rolls
When water processes, the moisture content shut out falls in rhone 51, then is discharged by drain pipe 52.
As shown in figures 1 and 3, described alarm device 6 includes that detection probe 61 and alarm 62, described detection probe 61 set
In the bottom of described dividing plate 43, detection probe 61 is preferably electrical conductivity detection probe, and described alarm 62 is fixed at described
The wall outer surface of immersion groove 4, detection probe 61 electrically connects with alarm 62；In detection probe 61 detects immersion groove 4
Rise hair auxiliary agent concentration too low, when not meeting Production requirement, alarm 62 can send batch (-type) yowl alarm, in order to remind
Operator have been added hair auxiliary agent；The excessive concentration playing hair auxiliary agent in detection probe 61 detects immersion groove 4, is not inconsistent
When closing Production requirement, alarm 62 can send batch (-type) short ring alarm, in order to reminds operator to add water.
As it is shown in figure 1, a kind of immersion mangle method of continuous way immersion mangle equipment, comprise the following steps:
(1) by the first mangle device 1, cloth is carried out squezzing for the first time to process, make cloth moisture content drop to less than 30%, roll
Moisture content out is drained by drainage arrangement 5；
(2), after the first time squezzing through step (1) processes, cloth enters the first immersion groove 41, at the first immersion groove 41
Interior rising carries out inside hair auxiliary agent soaking for the first time, and soak time is 3～5 minutes；
(3), after having soaked for the first time, cloth carries out second time squezzing by the second mangle device 2 and processes, and makes cloth aqueous
Rate drops to less than 30%, and the moisture content shut out directly falls back in the first immersion groove 41；
(4), after the second time squezzing through step (3) processes, cloth enters the second immersion groove 42, at the second immersion groove 42
Interior rising carries out inside hair auxiliary agent soaking for the second time, and soak time is 3～5 minutes；
(5), after second time has been soaked, cloth carries out third time squezzing by the 3rd mangle device 3 and processes, and makes cloth aqueous
Rate drops to less than 30%, and the moisture content shut out directly falls back in the second immersion groove 42；
(6), after the third time squezzing through step (5) processes, cloth fabric guide roll is derived, makes cloth fall into granny rag car,
So that carrying out the production of postorder；Fabric guide roll and granny rag car are prior art device.
The beneficial effects of the utility model are as follows:
1. when having added hair auxiliary agent in the dyeing and finishing process of knitting napping cloth, it is possible to effectively save water and a hair auxiliary agent, tradition dye
In cylinder, batch (-type) is processed cloth per ton and is needed water consumption 20 tons (containing rinsing dye vat), and uses this utility model equipment to produce, per ton
Cloth only needs water consumption 0.5 ton, it is possible to save the water consumption of more than 97.5%；The fluffing auxiliary dosage of 50% can be saved simultaneously, reduce
The COD of sewage discharge of 50%, saves cost of sewage disposal；Additionally, batch (-type) processing cloth per ton needs power consumption 40KWH in tradition dye vat,
And using this utility model equipment to produce, cloth per ton only needs power consumption 4KWH, power saving 90%；In sum, this practicality is used
Novel device carries out production can be greatly saved production cost.
2. when having added hair auxiliary agent in the dyeing and finishing process of knitting napping cloth, it is possible to realize continuous way processing, and processing
Steady quality is good, and a continuous way immersion mangle equipment can process 1～1.5 ton of cloth, 24 hours every days per hour, can connect
24～36 tons of cloth of continuous processing, it is possible to be effectively improved production efficiency and the quality of production.
These are only this utility model preferably detailed description of the invention, but protection domain of the present utility model be not limited thereto,
All within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. made, should be included in this reality
Within novel protection domain.
Claims (3)
1. a continuous way immersion mangle equipment, it is characterised in that: include immersion groove, the first mangle device, the second mangle device,
3rd mangle device, drainage arrangement and alarm device, be provided with in described immersion groove dividing plate immersion groove is separated into the first immersion groove and
Second immersion groove, there is gap and the first immersion groove and the second immersion groove interconnected in dividing plate bottom and immersion trough floor, dividing plate
Centre is additionally provided with through hole；Described immersion groove top nose is provided with the first mangle device, and immersion groove top rear is provided with the 3rd mangle dress
Putting, immersion groove crown center is provided with the second mangle device, and the second mangle device is positioned at above dividing plate；Described first mangle device bag
Include the first support, the second support, the first cylinder, the second cylinder, motor, the first rubber mangle roller and the second rubber mangle roller,
Immersion groove top nose is symmetrically located at by described first support and the second support, the bottom of the first support and the second support all with
Immersion groove is fixing to be connected, and the top of the first support is provided with the first cylinder, and the top of the second support is provided with the second cylinder, and described first
The two ends of rubber mangle roller are connected with the first support and the second support respectively, and the first support is provided with for driving the first rubber
Mangle roller rotates the motor run, and the two ends of described second rubber mangle roller are all by connection sliding block and the first cylinder and the second gas
The piston rod of cylinder connects；The structure of described second mangle device and the 3rd mangle device is all identical with the structure of the first mangle device,
The lower section of the first mangle device is located at by described drainage arrangement, is additionally provided with for the hair auxiliary agent in immersion groove in the middle part of described immersion groove
The alarm device that concentration is monitored.
Continuous way immersion mangle equipment the most according to claim 1, it is characterised in that: described drainage arrangement includes rhone
And drain pipe, the two ends of rhone are all fixing with the left and right inwall of immersion groove to be connected, and rhone is just being positioned at the first rubber mangle roller
Lower section, described drain pipe is located on immersion groove sidewall, and drain pipe connects with one end of rhone.
Continuous way immersion mangle equipment the most according to claim 1, it is characterised in that: described alarm device includes that detection is visited
Head and alarm, described detection probe is located at bottom described dividing plate, and described alarm is fixed at outside the sidewall of described immersion groove
Surface, detection probe electrically connects with alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620321270.7U CN205501620U (en) | 2016-04-15 | 2016-04-15 | Continuous type immersion fluid mangle equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620321270.7U CN205501620U (en) | 2016-04-15 | 2016-04-15 | Continuous type immersion fluid mangle equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205501620U true CN205501620U (en) | 2016-08-24 |
Family
ID=56715737
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620321270.7U Withdrawn - After Issue CN205501620U (en) | 2016-04-15 | 2016-04-15 | Continuous type immersion fluid mangle equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205501620U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648684A (en) * | 2016-04-15 | 2016-06-08 | 晋江市隆盛针织印染有限公司 | Continuous fluid dipping and nipping equipment and dipping and nipping method |
| CN109505080A (en) * | 2018-10-25 | 2019-03-22 | 嘉兴铭皓服装有限公司 | A kind of clothes processing secondary dyeing and printing device of cloth |
-
2016
- 2016-04-15 CN CN201620321270.7U patent/CN205501620U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648684A (en) * | 2016-04-15 | 2016-06-08 | 晋江市隆盛针织印染有限公司 | Continuous fluid dipping and nipping equipment and dipping and nipping method |
| CN105648684B (en) * | 2016-04-15 | 2017-11-17 | 晋江市隆盛针织印染有限公司 | Continous way immersion liquid mangle equipment and its immersion liquid mangle method |
| CN109505080A (en) * | 2018-10-25 | 2019-03-22 | 嘉兴铭皓服装有限公司 | A kind of clothes processing secondary dyeing and printing device of cloth |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160824 Effective date of abandoning: 20171117 |