CN111165874B - Solid aromatic bead with core-shell structure and application thereof in cigarette filter stick - Google Patents

Solid aromatic bead with core-shell structure and application thereof in cigarette filter stick Download PDF

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CN111165874B
CN111165874B CN202010130324.2A CN202010130324A CN111165874B CN 111165874 B CN111165874 B CN 111165874B CN 202010130324 A CN202010130324 A CN 202010130324A CN 111165874 B CN111165874 B CN 111165874B
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solid
powder
bead
core
solid aromatic
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CN111165874A (en
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冯守爱
侯华
黄江锋
韦康
刘启斌
刘鸿
李志华
徐石磊
黄宇亮
潘连华
胡志忠
宋凌勇
农李政
陈肇坤
梁德全
白家峰
薛云
周奕
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China Tobacco Guangxi Industrial Co Ltd
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China Tobacco Guangxi Industrial Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06Use of materials for tobacco smoke filters
    • A24D3/061Use of materials for tobacco smoke filters containing additives entrapped within capsules, sponge-like material or the like, for further release upon smoking
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/04Tobacco smoke filters characterised by their shape or structure
    • A24D3/048Tobacco smoke filters characterised by their shape or structure containing additives

Abstract

The invention provides a solid aromatic bead with a core-shell structure and application thereof in a cigarette filter stick. The solid aromatic bead with the core-shell structure is prepared by taking millet or yellow rice as an inner core and externally wrapping natural product powder, plant powder and the like through a coating technology, namely the millet or yellow rice is taken as the core and the natural product powder or plant powder is taken as a shell. In order to enhance the fragrance of the solid aromatic bead with the core-shell structure, essence and spice for cigarettes can be added in the coating process. The invention also provides a method for applying the solid aromatic bead with the core-shell structure to a cigarette filter rod, which is to place the solid aromatic bead into an acetate fiber tow of the filter rod in the process of forming the filter rod, and after the filter rod is formed, the aromatic bead is positioned in the center of the filter rod and is wrapped by the tow. The invention greatly facilitates the molding of the solid aromatic bead, simplifies the preparation process of the solid aromatic bead, reduces the preparation difficulty of the solid aromatic bead, and can also reduce the cost of the solid aromatic bead.

Description

Solid aromatic bead with core-shell structure and application thereof in cigarette filter stick
Technical Field
The invention relates to the technical field of solid aromatic beads for cigarettes, in particular to a solid aromatic bead with a core-shell structure and application thereof in a cigarette filter stick.
Background
At present, the cigarette aromatic bead of the cigarette filter rod is a ball-shaped capsule which is prepared by wrapping oily liquid spice by using vegetable gum or animal gum such as gelatin, guar gum, sodium alginate and the like as wall materials, is commonly called as a cigarette exploded bead, has the diameter of 2.0-3.6mm, is placed in a cigarette filter rod strand, and is pinched to break to release the inner spice when in use. The bead blasting for cigarettes is used as a cigarette aroma compensation technology and has been popularized and used in cigarette products in recent years. However, the bead blasting for the cigarette has many defects: 1. after the liquid spice is released in the rolled filter stick, the aroma supply is unstable when the cigarette is smoked, the aroma is too strong when the cigarette is just smoked, and the liquid spice volatilizes along with the smoking of the cigarette and the aroma is changed very quickly and very slightly; 2. the cigarette filter can deform due to extrusion while the blasting beads are pinched off, so that the appearance of the cigarette filter is influenced, and the cigarette smoking experience is also influenced; 3. due to the water solubility of the wall material of the explosion bead in the prior art, the wall material can only wrap oil-soluble spices and can not wrap water-soluble or alcohol-soluble spices, so that a large amount of essence spices can not be used in the explosion bead.
In order to solve the above problems, some companies have developed solid flavor beads in recent years. One part takes inorganic chemical materials as main raw materials to prepare the solid aromatic bead for the cigarette. For example, Shanghai Polyhua technology GmbH invented a cigarette filter rod containing zeolite-flavor beads, a method for preparing zeolite-flavor beads for cigarette (201710990114.9), a cigarette filter rod containing silica-gel flavor beads and a method for preparing silica-gel flavor beads for cigarette (201710990115.3); the limited liability company of the tobacco industry in Jiangxi has invented a cigarette filter rod containing large-particle solid flavor beads and a preparation method (201810886849.1), wherein the solid flavor beads take porous powder quartz as a main raw material; the tobacco industry Limited liability company in Jiangxi invented a fine-branch cigarette holder containing single solid flavor bead particles and a preparation method (201810887483.X), wherein the flavor bead takes activated montmorillonite as a main raw material; the limited responsibility company of the tobacco industry in Jiangxi has invented a cigarette filter rod containing double solid flavor bead particles and a preparation method (201810887493.3), wherein the solid flavor bead takes white carbon black as a main raw material.
One part takes organic materials as main raw materials to prepare solid aromatic beads for cigarettes. For example, the cigarette industry finial company in Hubei invented a solid flavoring bead for cigarettes and its preparation method (201510219037.8), the base material is one or more of starch, rice flour, diatomite, cellulose acetate powder, gum arabic, sodium alginate, gelatin, carrageenan, dextrin, cyclodextrin, poloxamer, carbopol, polyvinyl alcohol, povidone, carboxymethyl cellulose, methyl cellulose, hydroxyethyl cellulose, sodium hyaluronate, polyethylene glycol and hydroxypropyl cellulose; a sustained aroma-enhancing solid aromatic bead (201910314412.5) for cigarettes is prepared by using lecithin, tobacco essence, ethyl cellulose, hydroxypropyl methyl cellulose and other raw materials by Limited company of tobacco industry in Jiangxi, large-particle solid aromatic beads (201910314422.9) for cigarette filter sticks are prepared by using chitosan, polyvinylpyrrolidone, ethyl cellulose, porous starch, hydroxypropyl cellulose and the like as raw materials, and plant particle aromatic beads (201910495692.4) for cigarette filter sticks are prepared by using spice plant powder, nano calcium carbonate, corn modified starch, water-soluble chitosan, degummed hemp fiber powder and the like as raw materials; shanghai Huabao Biotechnology Co., Ltd is to prepare porous solid fragrant beads for cigarettes from edible flour or edible starch, sodium bicarbonate or yeast powder, sucrose and the like (201910888311.9).
The solid aromatic beads are difficult to change solid particles into round beads in the preparation process. If a bead-shaped material is used as the inner core and the fragrant material is used as the wall material to coat the inner core in advance, the solid fragrant bead is greatly convenient to form, and the preparation process of the solid fragrant bead is greatly simplified. In addition, after the solid aromatic beads are added into the cigarette filter, most of the solid aromatic beads do not need to be crushed during smoking, and the aroma of the solid aromatic beads is brought out through smoke flowing generated when a consumer smokes the cigarette, so that the smoke aroma enhancement effect is achieved. The solid aromatic bead can be contacted with the smoke mainly on the surface, namely only the aromatic components on the surface of the solid aromatic bead are possibly brought out, and the inner core part of the solid aromatic bead only has the function of supporting the shape of the aromatic bead and has no effect on enhancing the aroma of the smoke. Under the condition, if the core is made of a material with lower price, the material with smoke gas perfuming function and higher price is wrapped outside the core to prepare the solid fragrant bead, and the cost of the solid fragrant bead can be greatly reduced.
Disclosure of Invention
Aiming at the technical problems, the invention provides a solid aromatic bead with a core-shell structure and application thereof in a cigarette filter stick.
In order to achieve the purpose, the invention adopts the technical scheme that:
firstly, the solid fragrant bead with the core-shell structure is prepared. The solid aromatic bead with the core-shell structure is prepared by taking millet or yellow rice as an inner core and externally wrapping natural product powder, plant powder and the like through a coating technology, namely the millet or yellow rice is taken as the core and the natural product powder or plant powder is taken as a shell. In order to enhance the fragrance of the solid aromatic beads with the core-shell structure, essence and spice for cigarettes can be added in the coating process.
The invention also provides the solid aromatic bead with the core-shell structure and the application thereof in the cigarette filter stick.
The solid aromatic beads with the core-shell structure are applied to the cigarette filter stick, in the process of forming the filter stick, the solid aromatic beads are placed into an acetate fiber tow of the filter stick by using aromatic bead feeding equipment, and after the filter stick is formed, the aromatic beads are positioned in the center of the filter stick and are wrapped by the tow.
The preferred technical scheme is as follows:
a solid aromatic bead with a core-shell structure is prepared from the following raw materials in parts by weight: the total parts are 100 parts, wherein 10-40 parts of millet or yellow rice, 50-80 parts of natural product powder or plant powder and 5-10 parts of essence and spice for cigarettes are included.
The millet or the yellow rice is the millet or the yellow rice with the diameter of 1.0-2.0 mm;
the natural product powder is one or a mixture of two or more of porous starch, maltodextrin, maltol and the like, and the mesh number is more than or equal to 100 meshes;
the plant powder is one or a mixture of two or more of licorice powder, kudzu root powder, shaddock peel powder, tangerine peel powder and the like, and the mesh number is more than or equal to 100 meshes;
the tobacco essence perfume is one or mixture of two or more of lemon essence, sweet orange essence, grapefruit essence, mint essence, honey essence and the like.
The preparation method of the solid aromatic bead with the core-shell structure comprises the following steps:
1. selecting millet or yellow rice with the diameter of 1.0mm-2.0mm, soaking in water for 8 hours for soaking the millet or yellow rice, taking the millet or yellow rice out of the water, and draining off water for later use;
2. weighing 10-40 parts of soaked millet or yellow rice, putting into a shot blasting machine or a coating machine, and starting to rotate;
3. weighing 50-80 parts of natural product powder or plant powder, slowly spraying the natural product powder or plant powder into a shot blasting machine or a coating machine, and spraying deionized water in a mist form to increase the viscosity of the natural product powder or plant powder, wherein the addition amount of the deionized water is 10% -60% of the natural product powder or plant powder;
4. controlling the process parameters of the shot blasting machine or the coating machine, such as the rotating speed, the wind speed, the rotating time and the like, so as to obtain solid Xiangzhu young pills;
5. placing the solid fragrant pearl young pills into a hot air oven to be dried for 3-4 hours at the temperature of not more than 60 ℃ so as to remove the water in the fragrant pearl;
6. starting a shot blasting machine or a coating machine, putting the fragrant beads obtained in the step (5) into the shot blasting machine or the coating machine again, spraying 5-10 parts of tobacco essence perfume in a mist form, and performing perfume coating on the solid fragrant beads;
7. and (3) putting the solid aromatic bead coated with the spice into a hot air oven to be dried for 1-2 hours at the temperature of not more than 60 ℃, and finally obtaining the solid aromatic bead with the thickness of 2.0-3.6 mm.
The invention also comprises the application of the solid aromatic bead with the core-shell structure to a cigarette filter rod, which means that the solid aromatic bead is placed into an acetate fiber tow of the filter rod in the process of forming the filter rod, and after the filter rod is formed, the aromatic bead is positioned in the center of the filter rod and is wrapped by the tow.
Parts or percentages used in the present invention are parts or percentages by weight, unless otherwise indicated.
Compared with the prior art, the invention has the following advantages:
1. in the preparation process of the solid aromatic bead, a bead-shaped material is used as a core in advance, and then the aromatic material is used as a wall material to coat the solid aromatic bead, so that the solid aromatic bead is greatly convenient to form, the preparation process of the solid aromatic bead is simplified, and the preparation difficulty of the solid aromatic bead is reduced.
2. The solid aromatic bead is prepared by using a material with lower price as the inner core and wrapping the smoke aroma-enhancing material with higher price outside the inner core, so that the cost of the solid aromatic bead can be greatly reduced, and the using effect of the solid aromatic bead is not influenced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
In the figure: 1-solid aromatic beads with a core-shell structure, 2-cigarette filter tips and 3-tobacco shreds.
Detailed Description
Example 1
(1) Weighing 500g of millet with the diameter of about 1.0mm, soaking the millet in water for 8 hours, taking the millet out of the water, and draining the water for later use;
(2) weighing 500g of soaked millet, putting the millet into a shot blasting machine, and starting the shot blasting machine to rotate;
(3) weighing 3500g of porous corn starch, slowly adding the porous corn starch into a shot blasting machine, and spraying deionized water in a mist form to increase the viscosity of the porous corn starch, wherein the addition amount of the deionized water is 60 percent of the porous corn starch;
(4) controlling technological parameters such as the rotating speed, the wind speed, the rotating time and the like of the shot blasting machine to obtain solid fragrant pearl young pills with the diameter of about 2.5mm and a core-shell structure;
(5) placing the solid flavor bead young pills into a hot air oven to be dried for 4 hours at the temperature of 60 ℃ so as to remove the water in the flavor beads;
(6) starting a shot blasting machine, putting the fragrant beads obtained in the step (5) into the shot blasting machine again, spraying 400g of honey essence in a mist form, and performing spice coating on the solid fragrant beads;
(7) and (3) putting the solid aromatic bead coated with the spice into a hot air oven to be dried for 2 hours at 60 ℃ to obtain the solid aromatic bead with the diameter of about 2.0mm, which is named as No. 1 solid aromatic bead.
Example 2
(1) Weighing 500g of yellow rice with the diameter of about 1.5mm, putting the yellow rice into water, soaking for 8 hours, taking the yellow rice out of the water, and draining the water for later use;
(2) weighing 500g of soaked yellow rice, putting the yellow rice into a shot blasting machine, and starting the machine to rotate;
(3) weighing 2200g of shaddock peel powder, slowly adding the shaddock peel powder into a shot blasting machine, and spraying deionized water in a mist form to increase the viscosity of the shaddock peel powder, wherein the addition amount of the deionized water is 20% of the shaddock peel powder;
(4) controlling technological parameters such as the rotating speed, the wind speed, the rotating time and the like of the shot blasting machine to obtain solid fragrant pearl young pills with the diameter of about 3.5mm and a core-shell structure;
(5) placing the solid flavor bead young pills into a hot air oven to be dried for 3 hours at the temperature of 60 ℃ so as to remove the water in the flavor beads;
(6) starting a shot blasting machine, putting the fragrant beads obtained in the step (5) into the shot blasting machine again, spraying 200g of grapefruit essence in a mist form, and performing spice coating on the solid fragrant beads;
(7) and (3) putting the solid aromatic bead coated with the spice into a hot air oven to be dried for 2 hours at 60 ℃ to obtain the solid aromatic bead with the diameter of about 2.5mm, which is named as No. 2 solid aromatic bead.
Example 3
(1) Weighing 500g of millet with the diameter of about 2.0mm, putting the millet into water, soaking for 8 hours, taking the millet out of the water, and draining off water for later use;
(2) weighing 500g of soaked yellow rice, putting the yellow rice into a shot blasting machine, and starting the machine to rotate;
(3) weighing 2700g of pericarpium citri reticulatae powder, slowly adding the pericarpium citri reticulatae powder into a shot blasting machine, and spraying deionized water in a mist form to increase the viscosity of the pericarpium citri reticulatae powder, wherein the addition amount of the deionized water is 10% of the pericarpium citri reticulatae powder;
(4) controlling technological parameters such as the rotating speed, the wind speed, the rotating time and the like of the shot blasting machine to obtain solid fragrant pearl young pills with the diameter of about 4.0mm and a core-shell structure;
(5) placing the solid flavor bead young pills into a hot air oven to be dried for 3 hours at the temperature of 60 ℃ so as to remove the water in the flavor beads;
(6) starting a shot blasting machine, putting the fragrant beads obtained in the step (5) into the shot blasting machine again, spraying 300g of sweet orange essence in a mist form, and performing spice coating on the solid fragrant beads;
(7) and (3) putting the solid fragrant beads coated with the spices into a hot air oven to be dried for 2 hours at the temperature of 60 ℃ to obtain solid fragrant beads with the diameter of about 3.6mm, which are named as No. 3 solid fragrant beads.
Example 4
(1) Weighing 500g of yellow rice with the diameter of about 1.5mm, putting the yellow rice into water, soaking for 8 hours, taking the yellow rice out of the water, and draining the water for later use;
(2) weighing 500g of soaked yellow rice, putting the yellow rice into a coating machine, and starting the machine to rotate;
(3) weighing 800g of licorice powder, slowly adding the licorice powder into a coating machine, and spraying deionized water in a mist form to increase the viscosity of the licorice powder, wherein the addition amount of the deionized water is 15% of the licorice powder;
(4) controlling technological parameters such as the rotating speed, the rotating time and the like of a coating machine to obtain solid fragrant pearl young pills with the diameter of about 2.2mm and a core-shell structure;
(5) placing the solid flavor bead young pills into a hot air oven to be dried for 3 hours at the temperature of 60 ℃ so as to remove the water in the flavor beads;
(6) starting the coating machine, putting the fragrant beads obtained in the step (5) into the coating machine again, spraying 80g of mint essence in a mist form, and performing spice coating on the solid fragrant beads;
(7) and (3) putting the solid aromatic bead coated with the spice into a hot air oven to be dried for 1 hour at 60 ℃ to obtain the solid aromatic bead with the diameter of about 2.0mm, which is named as No. 4 solid aromatic bead.
Example 5
(1) Weighing 500g of millet with the diameter of about 1.2mm, soaking the millet in water for 8 hours, taking the millet out of the water, and draining the water for later use;
(2) weighing 500g of soaked millet, putting the millet into a coating machine, and starting the machine to rotate;
(3) weighing 2200g of radix puerariae powder, slowly adding the radix puerariae powder into a coating machine, and spraying deionized water in a mist form to increase the viscosity of the radix puerariae powder, wherein the addition amount of the deionized water is 15% of the radix puerariae powder;
(4) controlling technological parameters such as the rotating speed, the rotating time and the like of a coating machine to obtain solid fragrant pearl young pills with the diameter of about 2.5mm and a core-shell structure;
(5) placing the solid flavor bead young pills into a hot air oven to be dried for 3 hours at the temperature of 60 ℃ so as to remove the water in the flavor beads;
(6) starting a coating machine, putting the fragrant beads obtained in the step (5) into the coating machine again, spraying 200g of lemon essence in a mist form, and performing spice coating on the solid fragrant beads;
(7) and (3) putting the solid aromatic bead coated with the spice into a hot air oven to be dried for 2 hours at 60 ℃ to obtain the solid aromatic bead with the diameter of about 2.0mm, which is named as No. 5 solid aromatic bead.
Application examples
The 5 solid aromatic beads with the core-shell structure are respectively applied to preparing the filter stick. The preparation method comprises the steps of respectively placing the 5 kinds of solid aromatic beads into acetate fiber tows of the filter stick in the filter stick forming process, and after the filter stick is formed, the aromatic beads are located in the center of the filter stick and are wrapped by the tows. According to the method, 5 kinds of composite filter sticks containing fragrant beads are finally obtained, and according to the serial numbers of the solid fragrant beads, the filter sticks are respectively named as a No. 1 filter stick, a No. 2 filter stick, a No. 3 filter stick, a No. 4 filter stick and a No. 5 filter stick.
The cigarette is respectively rolled by the composite filter stick containing the aromatic beads to obtain 5 types of test cigarettes, the test cigarettes are respectively named as No. 1 cigarette, No. 2 cigarette, No. 3 cigarette, No. 4 cigarette and No. 5 cigarette according to the number of the composite filter stick, and the filter tip of each cigarette contains one solid aromatic bead. Meanwhile, the cigarette is rolled by using a control filter stick, and the control filter stick is an acetate fiber filter stick without the solid aromatic beads. For comparability, the cigarette material and the leaf group formula of the test cigarette are the same as those of the control cigarette except for the filter stick. 5 experts who organize a provincial grade qualification for smoking are referred to GB5606.4-2005 cigarette part 4: the cigarette Nos. 1-5 are evaluated according to the sensory technical requirements and the YC/T497 + 2014 sensory evaluation method for Chinese style of cigarette in cigarette, and the results are shown in tables 1 and 2.
TABLE 1 sensory quality evaluation results of test cigarettes and control cigarettes
Figure BDA0002395619420000091
TABLE 2 Style characteristics of the test cigarettes and the control cigarettes
Figure BDA0002395619420000101
As can be seen from the sensory quality evaluation results of the cigarette samples in the table 1, the sensory quality of smoke is improved to different degrees after the solid flavor beads are added into cigarette filters, wherein the sensory quality of the No. 1 cigarette and the sensory quality of the No. 3 cigarette are improved most obviously. As can be seen from the cigarette sample style characteristic smoking results in Table 2, after the solid aromatic beads with characteristic aroma are added into the cigarette filter, the smoke satisfaction can be enhanced, the smoke richness is improved, and the characteristic aroma style is obvious.

Claims (2)

1. The solid aromatic bead with the core-shell structure is characterized in that the solid aromatic bead with the core-shell structure is prepared by wrapping natural product powder, plant powder and essence and spice for cigarettes by a coating technology with millet or yellow rice as an inner core;
the solid aromatic bead with the core-shell structure is prepared from the following raw materials in parts by weight: the total parts are 100 parts, wherein 10-40 parts of millet or yellow rice, 50-80 parts of natural product powder or plant powder and 5-10 parts of essence and spice for cigarettes are included;
the preparation method of the solid fragrant bead with the core-shell structure comprises the following steps:
(1) selecting millet or yellow rice with the diameter of 1.0mm-2.0mm, soaking in water for 8 hours, taking the millet or yellow rice out of the water, and draining off water for later use;
(2) weighing 10-40 parts of soaked millet or yellow rice, putting into a shot blasting machine or a coating machine, and starting to rotate;
(3) weighing 50-80 parts of natural product powder or plant powder, slowly spraying the natural product powder or plant powder into a shot blasting machine or a coating machine, and spraying deionized water in a mist form, wherein the addition amount of the deionized water is 10% -60% of the natural product powder or plant powder;
(4) controlling the process parameters of the shot blasting machine or the coating machine, such as the rotating speed, the wind speed, the rotating time and the like, so as to obtain solid Xiangzhu young pills;
(5) placing the solid fragrant pearl young pills into a hot air oven to be dried for 3-4 hours at the temperature of not more than 60 ℃ so as to remove the water in the fragrant pearl;
(6) starting a shot blasting machine or a coating machine, putting the fragrant beads obtained in the step (5) into the shot blasting machine or the coating machine again, spraying 5-10 parts of tobacco essence perfume in a mist form, and performing perfume coating on the solid fragrant beads;
(7) putting the solid aromatic beads coated with the spices into a hot air oven to be dried for 1-2 hours at the temperature of not more than 60 ℃ to finally obtain solid aromatic beads with the thickness of 2.0-3.6 mm;
the natural product powder is one or a mixture of two or more of porous starch, maltodextrin and maltol, and the mesh number is more than or equal to 100 meshes;
the plant powder is one or a mixture of two or more of licorice powder, kudzu root powder, shaddock peel powder and tangerine peel powder, and the mesh number is more than or equal to 100 meshes;
the essence for tobacco is one or a mixture of two or more of lemon essence, sweet orange essence, grapefruit essence, mint essence and honey essence.
2. The application of the solid aromatic bead with the core-shell structure in the cigarette filter stick according to claim 1, wherein the solid aromatic bead is placed in an acetate fiber tow of the filter stick in the process of forming the filter stick, and after the filter stick is formed, the aromatic bead is positioned in the center of the filter stick and is wrapped by the tow.
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CN110680009A (en) * 2019-09-26 2020-01-14 湖北中烟工业有限责任公司 Cigarette smoked bead, preparation method thereof and application thereof in cigars
CN110801049A (en) * 2019-11-07 2020-02-18 云南中烟工业有限责任公司 Cigarette filter tip aroma sustained-release particles and preparation method thereof

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