Background art:
in field construction, geological logging operators enter a next drying procedure after cleaning rock debris. There are various ways of drying the rock debris, including three important drying ways, namely natural drying and air drying, microwave oven drying and electric oven baking. However, these drying methods are limited in certain specific environments. The method comprises the following steps of (1) naturally airing an atmospheric environment needing to be dried, wherein the air humidity is low, and the air environment has certain wind power and wind direction; the drying quantity of the dry rock debris of the microwave oven is limited, the requirement of quick drilling cannot be met, meanwhile, the drying of the microwave oven needs more manual control, otherwise, the rock debris can be burnt to influence the subsequent analysis; baking in an electric oven has been prohibited in most construction requirements because the original geological state of the baked rock debris is destroyed, which affects the real analysis and judgment. Therefore, the rock debris drying modes are difficult to adapt to the scientific and efficient exploration field work requirements, the work quality is influenced, and certain manpower and material resources are occupied. Summarizing, there are several problems:
the labor is occupied, and the labor cost is increased;
② the environmental conditions are limited, and the natural drying of the rock debris is limited;
③ the baking quantity of microwave oven is limited, which can not meet the analysis requirement;
④ the electric oven has slow baking speed, and also has destructive effect on the original state of the rock debris, and has low applicability;
⑤ waste gas generated in indoor rock debris drying can not be effectively evacuated, and occupational health of operators is affected;
⑥ lack the automatic continuity of rock debris drying and cannot meet the construction conditions of efficient exploration;
⑦ the safety is poor because of the operation control operation of human beings for electric appliances.
The invention content is as follows:
the invention aims to solve the problems in the prior art and provides an internal circulation rock debris material dehumidifying device which can meet the field requirements of oil and gas exploration and can efficiently and automatically clean rock debris particles.
The technical scheme of the invention is as follows:
an internal circulation rock debris material dehumidifying device comprises an air heater, a dryer and a motor, wherein the dryer is provided with a feed inlet at one end of a closed outer cylinder, a discharge port is arranged below the water evaporation port arranged above the other end of the outer cylinder, a hollow rotor shaft is arranged along the axis of the outer cylinder, a hot air hole and a continuous spiral wing are arranged on the rotor shaft, one end of the connecting shaft sleeve corresponding to the feed inlet of the rotor shaft is connected with a connecting shaft sleeve, an external stator of the connecting shaft sleeve is fixedly connected with the end surface of the outer barrel through a fixed disk, an internal rotor of the connecting shaft sleeve is connected with the rotor shaft, an air inlet pipe is matched in the rotor of the connecting shaft sleeve in a rotating and sealing manner, the outer end of the air inlet pipe is connected with an air outlet of an air heater through an air delivery pipe, the inner end of the air inlet pipe is communicated with the hollow part of the rotor shaft and a hot air hole on the rotor shaft, the other end of the rotor shaft is connected with a connecting shaft; and the output end of the motor is connected with the rotor of the coupling sleeve.
The above scheme further comprises:
the air heater is a variable frequency temperature air heater, a temperature sensor and a gas flow sensor are arranged at an air outlet of the air heater, a humidity sensor is respectively arranged at a feed inlet and a discharge outlet of the dryer, and the air heater, the humidity sensor, the temperature sensor and the gas flow sensor are connected to the central controller.
The motor is a speed regulating motor and is connected with the central controller.
The stator, the rotor and the air inlet pipe of the coupling sleeve form rotary sealing fit through a sealing bearing, and the stator and the rotor of the coupling sleeve form rotary sealing fit through the sealing bearing.
An auxiliary air inlet is also arranged at the lower position of the feed inlet end of the dryer and is connected with the air outlet of the air heater through an air delivery pipe.
The periphery of the spiral wing of the dryer is provided with stirring teeth.
The support frame is arranged below the dryer, the dryer is connected with the support frame through the fixing plate, the support body is arranged below the motor, the support body is connected with the motor, and the output shaft of the motor is connected with the rotor shaft of the dryer in a coaxial mode.
When the internal circulation rock debris material dehumidifying device is used, rock debris enters from the feeding hole and is pushed to move forwards under the action of the spiral wing, the rock debris is subjected to multiple times of rotary drying by the hot air port of the rotor shaft during the moving forwards process, and finally the rock debris is discharged from the discharging hole, and water is emptied through the water evaporation hole. The cooperation sets up at central controller and sensor, can the dry condition of real-time supervision detritus to the temperature and the amount of wind of automatic control air heater can also reach automatic dry purpose through adjustment motor speed control detritus flow velocity simultaneously. The device is integrally detachably combined, is convenient to maintain, automatically dries to replace manual operation, saves manpower and material resources, improves the safety of field operation, and protects the occupational health of operators.
Example 3:
further, in embodiment 2, the stator 21, the rotor 27 and the intake pipe of the coupling sleeve 17 are fitted in a rotary seal manner by a seal bearing, and the stator 21 and the rotor (20/22) of the coupling sleeve 8 are fitted in a rotary seal manner by a seal bearing.
An auxiliary air inlet is also arranged at the lower position of the feed inlet end of the dryer and is connected with the air outlet of the air heater 13 through an air delivery pipe.
The periphery of the spiral wing 2 of the dryer is provided with stirring teeth 6.
A support frame 12 is arranged below the dryer, the dryer is connected with the support frame 12 through a fixing plate 15, meanwhile, a support body 10 is arranged below the motor 9, the support body 10 is connected with the motor 9, and the output shaft of the motor 9 is kept coaxially connected with the rotor shaft 3 of the dryer.
Exemplary application example 4:
an internal circulation rock debris material dehumidifying device comprises hot air 13, a drier and a motor 9.
The dryer comprises an outer cylinder 4, a spiral wing 2, a rotor shaft 3, a coupling sleeve 8 and a coupling sleeve 17. Wherein
The outer cylinder 4 is a hot air drying cavity which is a main body for ventilating and drying rock debris particles, and is cylindrical, and the length of the outer cylinder is 1000mm, the outer diameter of the outer cylinder is 170mm, and the wall thickness of the outer cylinder is 5 mm; the two ends of the outer cylinder 4 are an air heater disk surface (seat end in the figure) and a motor disk surface (right end in the figure), and the two disk surfaces are fixedly connected with the wire holes of the outer cylinder 4 and used for connecting the dryer with an external motor and an air heater. The coupling sleeve 17 has: the rotor 27 is a solid disk, a through hole with the diameter of 25mm is arranged in the middle, and the diameter of the rotor 27 is 50mm multiplied by the thickness of 30 mm. The front disc surface of the rotor 27 is a plane without grooves, grooves for placing balls are arranged on the rear disc surface of the rotor 27, the grooves are positioned on the periphery of the middle through hole, and the diameter of each groove is 8mm, and the depth of each groove is 3.5 mm. The rotor is provided with three pin holes with the diameter of 6mm, and the pin holes are fixed with the hole butt screws on the connecting rod 19; the stator 21 is a solid disk, a through hole with the diameter of 25mm is arranged in the middle, and the diameter of the stator is 70mm multiplied by the thickness of 30 mm. The front disc surface of the stator 21 is provided with a notch for placing balls, the notch is positioned at the periphery of the middle through hole, the diameter of the notch is 8mm, the depth of the notch is 3.5mm, and the rear disc surface of the stator 21 is a non-notch plane. Balls with the diameter of 8mm are placed in the notches of the rotor 27 and the stator 21, and a rotating gap with the diameter of 1mm is formed in the middle of the rotor and the stator after the rotor and the stator are pressed; the fixed disk 28 is an outer ring disk on the stator, the diameter of the fixed disk is 85mm multiplied by the diameter of the middle hole of 70mm, the fixed disk is sleeved and welded on the stator 21, six screw holes with the diameter of 6mm are uniformly distributed on the fixed disk 28 and are used for being fixed with one end of the disk surface of the air heater of the outer cylinder 4; the coupling rod 19 passes through the stator 21 and the rotor 27 with an outer diameter of 25mm x a wall thickness of 5 mm. The coupling rod 19 is welded to the rear disc surface of the stator 21 in a plane, and the other end of the coupling rod 19 is flat with the front disc surface of the rotor 27. Pressing the stator 21 and the rotor 27, and locking the pin holes after butt joint, wherein at the moment, the stator 21 is fixed on the end wall of the outer cylinder 4, and the rotor 27 rotates along with the rotation of the rotor shaft 3; the diameter of the air inlet pipe is 15mm, the wall thickness of the air inlet pipe is 2.5mm, the length of the air inlet pipe is 120mm, the pipe sleeve of the air inlet pipe penetrates through the connecting shaft rod 19, the air inlet pipe is a hot air passage and is used for connecting an air heater, and the air inlet pipe, the rear disc surface of the stator 21 and the front disc surface of the rotor 27 are clamped and fixed through bearings. The motor 9 is connected with the rotor shaft 3 of desiccator through axle sleeve 8, and axle sleeve 8 has: the front rotor 20 is a solid disk, a through hole with the diameter of 25mm is arranged in the middle, and the diameter of the front rotor 20 is 50mm multiplied by the thickness of 30 mm. The front disc surface of the front rotor 20 is a plane without grooves, the rear disc surface of the front rotor 20 is provided with grooves for placing balls, the grooves are positioned at the periphery of the middle through hole, and the diameter of the grooves is 8mm multiplied by the depth of the grooves is 3.5 mm; the stator 21 is a solid disk, a through hole with the diameter of 25mm is arranged in the middle, and the diameter of the stator is 70mm multiplied by the thickness of 30 mm. The front and back disc surfaces of the stator 21 are provided with notches for placing balls, the diameter of each ball is 8mm, the middle of the rotor and the stator is provided with a 1mm rotating gap after being pressed, the notches are positioned at the periphery of the middle through hole, and the diameter of each notch is 8mm multiplied by the depth of each notch by 3.5 mm; the rear rotor 22 is a solid disc with teeth on the outer ring, the diameter of the disc is 50mm multiplied by the thickness of the disc is 30mm, the middle part of the disc is provided with a through hole with the diameter of 25mm, the front disc surface of the rear rotor 22 is provided with a notch used for placing balls, the notch is positioned on the periphery of the through hole in the middle part, the diameter of the notch is 8mm multiplied by the depth of the groove is 3.5mm, and the rear disc surface of the rear rotor 22 is a. After the front rotor 20, the stator 21 and the rear rotor 22 are pressed, the rotating gaps of the front rotor, the rear rotor and the stator are all 1 mm; the fixed disk 28 is an outer ring disk on the stator 21, the diameter of the fixed disk is 85mm multiplied by the diameter of the middle hole is 70mm, the fixed disk is sleeved and welded on the stator, and six screw holes with the diameter of 6mm are uniformly distributed on the fixed disk and are used for being fixed with one end of a motor disk surface of the outer cylinder. After the front rotor, the rear rotor and the stator are pressed, the stator and one end of the outer cylinder are fixed, and the front rotor and the rear rotor coaxially rotate; the connecting rod 19 is a solid rod with the diameter of 25mm multiplied by 92mm, 3 fixing pin holes are formed in the connecting rod 19 and the sleeved surfaces of the front rotor and the rear rotor, the connecting rod is sleeved after the front rotor and the rear rotor are pressed with the stator, and the connecting rod and the pin holes in the connecting rod are fixed to form a whole.
The feed inlet 1 is a funnel-shaped inlet for rock debris particles, is positioned right above one end of the outer barrel air heater, has an upper opening diameter of 150mm, a lower opening diameter of 100mm and a height of 150mm, and is pushed forwards under the action of a rotor wing after the particles enter the outer barrel; the discharge port 11 is an outlet of the granular material, is positioned right below one end of the outer cylinder motor, is bent into a cylinder shape, and has the diameter of 100 mm. Under the propelling and advancing action of the rotor wing, the rock debris particle materials dried by hot air are discharged through a discharge hole under the action of hot air power and particle gravity; the moisture evaporation port 7 is a dissipation port of dried moisture, is positioned right above one end of the outer cylinder motor, is bent into a cylinder shape, and has the diameter of 120 mm; the rotor shaft 3 drives the spiral wing wound thereon to rotate, and the outer diameter of the rotor shaft 3 is 60mm, the wall thickness is 5mm, and the length is 940 mm. The rotor shaft is fixedly connected with the connecting shaft sleeve and the coupling sleeve, six hot air holes 5 with the diameter of 2mm are formed between the rotors on the rotor shaft 3, hot air sprayed out of the hot air holes when the rotor shaft 3 rotates also forwards along with the axial rotation propulsion, large-area dynamic heating is carried out on particles in the hot air holes, and water is evaporated; 18 rotary wing pieces (spiral wings) are uniformly distributed on the rotary wing shaft 3, stirring teeth 6 are arranged on the rotary wing pieces, the stirring teeth 6 are positioned at two opposite ends of each rotary wing piece, the stirring teeth 6 stir the rock debris particles to diffuse and move in a rotary wing cavity, and the rock debris particles are heated and evaporated by hot air in the movement to escape water, so that the rock debris particles are dried in the stirring forward movement; the motor disk surface and the hot air blower disk surface are seamlessly sleeved on the outer cylinder, six wire holes with the diameter of 6mm are uniformly distributed on the circumferences of the two disk surfaces, and the joint parts of the two ends of the outer cylinder and the two disk surfaces are respectively provided with six wire holes which are fixedly connected by screws aligned with the wire holes.
The outer cylinder 4 is fixed on the bottom support frame 12 below through four fixing plates 15 positioned at two ends, and the fixing plates 15 are welded on the outer wall of the outer cylinder 4 and are fixedly connected with the bottom support frame 12 through screw holes.
The hot air blower 13 is an industrial hot air blower, one path is connected with a shaft coupling pipe sleeve 17 through a tee joint through a hot air hose, and the other path is connected with an auxiliary hot air port 16 of the outer barrel through a tee joint.
The outer cylinder auxiliary hot air port 16 is arranged below the cylinder wall of the feed port 1 and at an oblique upper tangent position of 30 degrees with the cylinder wall, and is connected with a hose to an outlet tee joint of the hot air blower 13, and the tee joint is controlled by a switch.
The front end of the motor pivot is provided with a gear disc which is sleeved on the rear rotor 22 with teeth, and the motor 9 rotates to drive the rear rotor 22 to rotate, so as to drive the rotor shaft 3 to rotate. The motor is fixed on the fixed support body 10.
Rock debris enters from the feeding hole, is pushed to move forwards under the action of the spiral wing, is subjected to hot air of the rotor shaft for multiple times of rotary drying in the moving forward process, and is finally discharged from the discharging hole, and water is emptied through the water evaporation hole. The device is integrally and detachably combined, maintenance is convenient, manual operation is replaced by automatic drying, manpower and material resources are saved, the safety of field operation is improved, and the occupational health of operators is protected.
The device has the following properties and advantages:
labor force occupation is liberated, and labor cost expenditure in production and operation of enterprises is reduced;
② is not limited by external natural environment conditions, and realizes air drying of rock debris in all-weather environment;
③ work continuously, has no time difference and large drying quantity, and completely meets the specific analysis requirements;
④ dynamic hot air drying, the water content of the rock debris is fully dissociated, the original state of the rock debris is preserved, and the application range is wide;
⑤, the hot ventilation drying can be realized, the waste gas can be directly exhausted, and the occupational health of the operating personnel is maintained;
⑥ the hot ventilation drying is automatic and continuous, which meets the construction condition requirement of high-efficiency exploration;
⑦ no need of manual electric appliance control operation, and high safety performance.