CN111153557A - Integrated treatment device and treatment process for pickling and phosphating production wastewater - Google Patents
Integrated treatment device and treatment process for pickling and phosphating production wastewater Download PDFInfo
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- 238000007254 oxidation reaction Methods 0.000 claims abstract description 61
- 238000006460 hydrolysis reaction Methods 0.000 claims abstract description 55
- 238000005345 coagulation Methods 0.000 claims abstract description 52
- 230000015271 coagulation Effects 0.000 claims abstract description 52
- 238000006386 neutralization reaction Methods 0.000 claims abstract description 52
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- 238000004065 wastewater treatment Methods 0.000 claims abstract description 9
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- 238000006243 chemical reaction Methods 0.000 claims description 13
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- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 6
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- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 4
- 229910021645 metal ion Inorganic materials 0.000 claims description 4
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- MMDJDBSEMBIJBB-UHFFFAOYSA-N [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] Chemical compound [O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O.[NH6+3] MMDJDBSEMBIJBB-UHFFFAOYSA-N 0.000 claims description 3
- 238000005276 aerator Methods 0.000 claims description 3
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
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- 231100000419 toxicity Toxicity 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/54—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
- C02F1/56—Macromolecular compounds
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/722—Oxidation by peroxides
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/72—Treatment of water, waste water, or sewage by oxidation
- C02F1/725—Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F2001/007—Processes including a sedimentation step
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/12—Halogens or halogen-containing compounds
- C02F2101/14—Fluorine or fluorine-containing compounds
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/16—Nitrogen compounds, e.g. ammonia
- C02F2101/163—Nitrates
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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- C02F2101/203—Iron or iron compound
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- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
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- C02F2305/02—Specific form of oxidant
- C02F2305/026—Fenton's reagent
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- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/30—Aerobic and anaerobic processes
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Abstract
The invention discloses an acid pickling and phosphating production wastewater treatment device which comprises a grating, an adjusting tank, a Fenton oxidation integrated treatment device, a neutralization coagulation integrated treatment device, a hydrolysis denitrification integrated treatment device and an A/O biochemical integrated treatment device, wherein the grating, the adjusting tank, the Fenton oxidation integrated treatment device, the neutralization coagulation integrated treatment device, the hydrolysis denitrification integrated treatment device and the A/O biochemical integrated treatment device are sequentially connected. The invention has strong impact load resistance, high treatment efficiency, low investment cost and low operating cost.
Description
Technical Field
The invention relates to the technical field of wastewater treatment, in particular to an integrated device for treating wastewater in acid pickling and phosphorization production and a treatment process thereof.
Background
The phosphorization treatment is a chemical reprocessing process for the surfaces of metal materials and parts thereof. The surface of metal material and its product after phosphorization treatment forms an immersed phosphate film layer, and said film layer and metal base body have good binding capacity, wear resistance and adhesion capacity to coating material, so that the phosphorization treatment technology can be adopted in the industries of machinery and steel, etc. to make protective layer of mechanical component. The phosphating treatment process generally comprises the steps of alkali washing for removing oil, hot water rinsing, cold water rinsing, acid washing for removing rust, secondary cold water rinsing, phosphating and the like.
The phosphorization production wastewater mainly contains phosphate, nitrate, zinc, iron, nickel and the like, part of wastewater can also contain pollutants such as fluorinion, surfactant and the like according to different production processes, the components are complex, the toxicity is high, the treatment difficulty is high, and the current mainstream process in the phosphorization wastewater engineering practice is as follows: coagulation air flotation, chemical precipitation, sand filtration, activated carbon adsorption, anaerobic and aerobic biochemical treatment and the like.
In contrast, the following patent documents mainly exist at home and abroad: patent publication No.: CN104671493A discloses a neutralization treatment process for acid-washing phosphatization wastewater, which consists of a mixed reaction tank, a sedimentation tank, a mechanical dehydration or sludge drying field and a detection device. The invention has the beneficial effect that the mixed reaction tank mixes the wastewater and the neutralizing agent for full reaction. Insoluble substances after reaction are precipitated in a precipitation tank. The precipitated sludge is subjected to mechanical dehydration or sludge drying. And (4) after the treated water is detected by the detection device to reach the discharge standard, discharging or retreating. However, the treatment method of the patent is too simple, only the neutralization treatment is carried out on the acid pickling phosphorization wastewater through a neutralizing agent, and the treatment effect is not obvious.
Patent publication No.: CN 105174661A discloses an acid pickling phosphating wastewater treatment process, which comprises the following main processes: grid, homogenizing, coagulating, hydrolyzing, anaerobic, aerobic and air floating. The invention has the advantages that the pH value of water can be effectively adjusted, suspended matters and the like in the wastewater can be removed through a coagulation process, and partial phosphates and organic matters in the wastewater can be removed through an anaerobic and aerobic biochemical process. However, the removal capability of the wastewater containing more complex components, such as surfactant and fluoride, higher content of phosphate and nitrate, and metal ions of zinc, iron, nickel and other pollutants is limited, and besides, in practical engineering application, if more process settings are constructed by adopting a civil engineering mode, the cost is higher, and the problems of inconvenient operation and maintenance exist.
At present, an integrated device for treating waste water from acid pickling and phosphorization production and a treatment process thereof with high treatment efficiency are lacked.
Disclosure of Invention
In view of the above-mentioned defects of the prior art, the technical object of the present invention is to provide an integrated apparatus for treating wastewater from acid pickling and phosphating production with high treatment efficiency and a treatment process thereof.
In order to achieve the technical purpose, the invention provides the following technical scheme: the invention discloses an integrated treatment device for waste water in acid pickling and phosphorization production, which comprises a grid, an adjusting tank, a Fenton oxidation integrated treatment device, a neutralization and coagulation integrated treatment device, a hydrolysis and denitrification integrated treatment device and an A/O biochemical integrated treatment device;
the grating, the adjusting tank, the Fenton oxidation integrated treatment device, the neutralization and coagulation integrated treatment device, the hydrolysis and denitrification integrated treatment device and the A/O biochemical integrated treatment device are sequentially connected;
the adjusting tank and the Fenton oxidation integrated processing device are provided with a water inlet pump therebetween, the first sedimentation tank is connected with the neutralization tank, the second sedimentation tank is connected with the hydrolysis reaction tank, the hydrolysis reaction tank is connected with the anoxic tank, the first sludge tank and the second sludge tank are provided with a first sludge inlet pump therebetween, the third sedimentation tank and the hydrolysis reaction tank are provided with a sludge reflux pump therebetween, and a sludge discharge pipe is arranged between the third sedimentation tank and the second sludge tank.
Further, integrated processing apparatus of fenton oxidation include first fenton oxidation reaction pond, second fenton oxidation reaction pond, first sludge impoundment, first sedimentation tank and fenton reagent charge device, first fenton oxidation reaction pond and second fenton oxidation reaction pond in all be provided with agitating unit, fenton reagent and lime charge device be provided with corresponding medicine dissolving device and charge device, first sedimentation tank in set up first have the pipe chute to pack.
Further, the neutralization and coagulation integrated treatment device comprises a neutralization tank, a coagulation tank, a flocculation tank, a second sludge tank, a second sedimentation tank, a second sludge inlet pump, a neutralization and coagulation dosing device and sludge dewatering equipment, wherein stirring devices are arranged in the neutralization tank, the coagulation tank and the flocculation tank, a second inclined tube filler is arranged in the second sedimentation tank, and a matched medicine dissolving system and dosing device required for neutralization, coagulation, flocculation and sludge dewatering are arranged in the neutralization and coagulation integrated treatment device.
Furthermore, a first enzyme floating filler is vertically arranged in the hydrolysis reaction tank, and a submersible stirrer is arranged at the bottom of the hydrolysis reaction tank.
Further, the biochemical integrated treatment device of AO include oxygen deficiency pond, good oxygen pond, third sedimentation tank and sand filter, the oxygen deficiency pond in the perpendicular installation second enzyme floats filler, the bottom of good oxygen pond be provided with third enzyme and float filler and aerator, the sand filter inside be provided with quartz sand filter material, good oxygen pond and oxygen deficiency pond between be provided with the nitrifying liquid back flow, the third sedimentation tank in be provided with third pipe chute filler, sedimentation tank to hydrolysis reaction tank between be provided with the mud backwash pump, sedimentation tank to oxygen deficiency pond between be provided with the mud back flow, sedimentation tank to second sludge impoundment between be provided with the mud pipe of arranging.
The treatment process of the treatment device for treating the waste water from the acid pickling and phosphorization production comprises the following steps:
(1) acid pickling phosphating production wastewater from a workshop enters a regulating tank after passing through a grid, then enters a Fenton oxidation integrated treatment device through a water inlet pump, and FeSO is sequentially added into a first Fenton oxidation reaction tank4、H2O2Carrying out oxidation reaction, and then sequentially adding NaOH and Ca (OH) into a second Fenton oxidation reaction tank2PAM is subjected to continuous reaction, after suspended matters are precipitated and separated, supernatant enters a neutralization coagulation integrated treatment device, and first inclined tube filler is arranged in a first sedimentation tank;
(2) after wastewater enters the neutralization coagulation integrated treatment device, H is added2SO4Or properly adjusting the pH value of the inlet water to 7-8 by HCl, then adding PAC and PAM to carry out coagulation reaction, precipitating and separating suspended matters, feeding supernatant into a hydrolysis denitrification integrated treatment device, and arranging a second inclined tube filler in a second sedimentation tank;
(3) wastewater enters from the upper part of the hydrolysis denitrification integrated treatment device, DO in a hydrolysis reaction tank is controlled below 0.5mg/L under the action of a submersible stirring device, a first enzyme floating filler is vertically arranged in the hydrolysis reaction tank, the sludge concentration in the hydrolysis reaction tank can be effectively increased, denitrification is carried out through the denitrification of microorganisms, nitrate in the wastewater is removed, and the treated wastewater enters an A/O biochemical integrated treatment device;
(4) the effluent of the hydrolysis denitrification integrated treatment device enters an A/O biochemical integrated treatment device, preferably enters an anoxic tank, is mixed with the reflux nitrification liquid of the aerobic tank, and is subjected to denitrification reaction to further remove nitrate nitrogen; then the sewage enters an aerobic tank for nitration reaction to remove ammonia nitrogen and organic matters; finally, the wastewater enters a third sedimentation tank, and the effluent enters a sand filter after sedimentation; wherein the dissolved oxygen of the aerobic tank is controlled to be 2-4mg/L, the reflux ratio of the nitrifying liquid is controlled to be 100-500%, a second enzyme floating filler and a third enzyme floating filler are respectively and vertically arranged in the anoxic tank and the aerobic tank, a biological film is attached to the surface of the fillers, the sludge concentration of the system can be effectively increased, and a third inclined tube filler is arranged in a third sedimentation tank;
(5) sludge in the Fenton oxidation integrated treatment device is conveyed to a sludge tank in the neutralization coagulation integrated treatment device through a sludge pump, sludge in the A/O biochemical integrated treatment device can be conveyed to the sludge tank in the neutralization coagulation integrated treatment device through the sludge pump, sludge in the neutralization coagulation integrated treatment device is conveyed to sludge dewatering equipment through the sludge pump for dewatering treatment, and the sludge is transported outside after being treated.
Further, in the step (1), the acid pickling phosphorization production wastewater contains nitrate, fluoride, surfactant LAS and Zn2+、Fe3+、Ni2+And the like.
Further, in the step (1), a Fenton oxidation reagent, lime and PAM are sequentially put into the first Fenton oxidation reaction tank and the second Fenton oxidation reaction tank in order to remove organic matters and the surfactant LAS, and simultaneously remove fluoride ions, zinc, iron, nickel and metal ions, wherein the Fenton oxidation reagent is FeSO4、H2O2Or NaOH.
Furthermore, in the step (3), a submersible stirring device is arranged in the hydrolysis reaction tank, the dissolved oxygen is controlled to be below 0.5mg/L, a first enzyme floating filler is arranged in the hydrolysis reaction tank, and a biological membrane is attached to the surface of the filler, so that the sludge concentration of the system is greatly increased.
Further, in the step (4), the dissolved oxygen is controlled to be between 2 and 4mg/L, and the reflux ratio of the nitrified liquid is controlled to be between 100 and 500 percent in the aerobic pool.
Furthermore, a second enzyme floating filler and a third enzyme floating filler are vertically arranged in the anoxic tank and the aerobic tank respectively, part of sludge in the third sedimentation tank flows back to the anoxic tank through air stripping, the sludge reflux ratio is controlled to be between 50% and 200%, part of sludge in the third sedimentation tank can flow back to a reaction tank in the front end hydrolysis and denitrification integrated processing device through a sludge pump, the sludge reflux ratio is controlled to be between 50% and 200%, and the rest sludge can also be conveyed to the front end sludge tank through the sludge pump and transported outside after being processed.
In the step (5), the sludge dewatering machine is independently arranged in the neutralization and coagulation integrated treatment device, so that the occupied land investment is effectively saved, and the generated filtrate directly flows back to the front regulation pool.
The invention has the beneficial effects that:
the invention has high treatment efficiency, low investment cost, low operating cost and convenient operation and maintenance.
The invention has the following advantages:
(1) aiming at the acidic phosphating production wastewater which is difficult to treat, different characteristic pollutants adopt different treatment processes, the pertinence is strong, the treatment efficiency is higher, and compared with the conventional combined treatment process, the combined treatment process has the advantages of wide application range, strong impact load resistance and better operation effect.
(2) The Fenton oxidation process is used as a front-end pretreatment process, so that the biodegradability of the wastewater can be improved, the subsequent biochemical treatment is guaranteed, and a better treatment effect can be achieved for the wastewater which is difficult to treat.
(3) An independent hydrolysis unit is arranged at the front end of the A/O biochemical process, so that a good removal effect can be achieved for wastewater with high nitrate content, and the denitrification efficiency of the system is very high.
(4) All main processes including the sludge treatment system are integrated in the integrated equipment, and all the integrated equipment is provided with an automatic control mode and a manual mode, so that the automation degree is high, and the operation and maintenance are very simple and convenient.
(5) Except that the regulating tank needs civil engineering, the rest is complete equipment, the field installation is rapid, the occupied area, the civil engineering investment, the installation cost and the operation cost are greatly saved, and the total investment cost is lower.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 shows a schematic view of the device connection of the present invention;
wherein: 1 grid, 2 regulating tank, 3 Fenton oxidation integrated treatment device, 4 neutralization coagulation integrated treatment device, 5 hydrolysis denitrification integrated treatment device, 6A/O biochemical integrated treatment device, 7 water inlet pump, 8 first Fenton oxidation reaction tank, 9 first sludge tank, 10 first sedimentation tank, 11 second Fenton oxidation reaction tank, 12 Fenton reagent dosing device, 13 first sludge inlet pump, 14 neutralization tank, 15 coagulation tank, 16 flocculation tank, 17 second sludge tank, 18 second sedimentation tank, 19 second sludge inlet pump, 20 neutralization coagulation dosing device, 21 sludge dewatering equipment, 22 hydrolysis reaction tank, 23 first enzyme floating filler, 24 mixer, 25 anoxic tank, 26 second enzyme floating filler, 27 aerobic tank, 28 third enzyme floating filler, 29 third sedimentation tank, 30 sand filter, 31 clean water tank, 32 sludge delivery pump.
Detailed Description
The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.
Example 1
As shown in fig. 1 and fig. 2, the integrated treatment device for waste water from acid pickling and phosphating production comprises a grating 1, an adjusting tank 2, a fenton oxidation integrated treatment device 3, a neutralization and coagulation integrated treatment device 4, a hydrolysis and denitrification integrated treatment device 5 and an A/O biochemical integrated treatment device 6, wherein the grating 1, the adjusting tank 2, the fenton oxidation integrated treatment device 3, the neutralization and coagulation integrated treatment device 4, the hydrolysis and denitrification integrated treatment device 5 and the A/O biochemical integrated treatment device 6 are sequentially connected, a water inlet pump 7 is arranged between the adjusting tank 2 and the fenton oxidation integrated treatment device 3, the first settling tank 10 is connected with a neutralizing tank 14, the second settling tank 18 is connected with a hydrolysis reaction tank 22, the hydrolysis reaction tank 22 is connected with an anoxic tank 25, a first sludge inlet pump 13 is arranged between the first settling tank 9 and the second sludge tank, a sludge delivery flow pump 32 is arranged between the third sedimentation tank 29 and the hydrolysis reaction tank 22, and a sludge discharge pipe is arranged between the third sedimentation tank 29 and the second sludge tank 17.
Fenton oxidation integrated processing apparatus 3 include first Fenton oxidation reaction pond 8, second Fenton oxidation reaction pond 11, first sludge impoundment 9, first sedimentation tank 10 and Fenton reagent charge device 12, first Fenton oxidation reaction pond 8 and second Fenton oxidation reaction pond 11 in all be provided with agitating unit, Fenton oxidation reagent and lime charge device 12 be provided with corresponding medicine dissolving device and charge device, first sedimentation tank 10 in be provided with first pipe chute and pack.
The neutralization and coagulation integrated treatment device 4 comprises a neutralization tank 14, a coagulation tank 15, a flocculation tank 16, a second sludge tank 17, a second sedimentation tank 18, a second sludge inlet pump 19, a neutralization and coagulation dosing device 20 and sludge dewatering equipment 21, wherein stirring devices are arranged in the neutralization tank 14, the coagulation tank 15 and the flocculation tank 16, second inclined tube filling materials are arranged in the second sedimentation tank 18, a matched medicine dissolving device and a medicine adding device required for neutralization, coagulation and flocculation are arranged in the neutralization and coagulation dosing device 20, the neutralization and coagulation integrated treatment device 4 is internally provided with the sludge dewatering equipment 21, the sludge dewatering equipment 21 is provided with the matched medicine dissolving and dosing device, and the second sludge inlet pump 19 is arranged between the second sludge tank 17 and the dewatering equipment 21.
The hydrolysis reaction tank 22 is vertically provided with a first enzyme floating filler 23, and the hydrolysis reaction tank 22 is internally provided with a submersible stirrer 24.
The A/O biochemical integrated treatment device comprises an anoxic tank 25, an aerobic tank 27, a third sedimentation tank 29 and a sand filter tank 30, wherein a second enzyme floating filler 26 is vertically installed in the anoxic tank 25, a third enzyme floating filler 28 and an aerator are arranged at the bottom of the aerobic tank 27, a quartz sand filter material is arranged in the sand filter tank 30, a nitrifying liquid return pipe is arranged between the aerobic tank 27 and the anoxic tank 25, a sludge return pipe is arranged between the sedimentation tank 29 and the anoxic tank 25, a sludge delivery pump 32 is arranged between the sedimentation tank and the hydrolysis denitrification integrated device 5 and the second sludge tank 17, and a third inclined pipe filler is arranged in the third sedimentation tank 29.
The treatment process of the integrated treatment device for the pickling and phosphating production wastewater comprises the following steps:
(1) acid pickling and phosphating production wastewater from a workshop enters an adjusting tank 2 after passing through a grating 1, then enters a Fenton oxidation integrated treatment device 3 through a water inlet pump 7, and then FeSO is sequentially added into a first Fenton oxidation reaction tank 84、H2O2Reacting, and sequentially adding NaOH and Ca (OH) into a second Fenton oxidation reaction tank 112PAM reacts, and the suspended solid separates in first sedimentation tank 10, is provided with first pipe chute filler in the first sedimentation tank 10, and the supernatant gets into neutralization coagulation integrated processing apparatus 4 after fenton oxidation treatment. The Fenton oxidation reagent, lime and PAM are sequentially put into the first Fenton oxidation reaction tank and the second Fenton oxidation reaction tank in sequence, organic matters and a surfactant LAS can be removed, fluoride ions, zinc, iron, nickel and metal ions can be removed, and the Fenton oxidation reagent is FeSO4。
(2) After the wastewater enters the neutralization coagulation integrated treatment device 4, the pH value of the inlet water is properly adjusted to 7-8 mainly by adding sulfuric acid or hydrochloric acid, then PAC and PAM are added for coagulation reaction to remove phosphate and SS, suspended matters are separated in a second sedimentation tank, a second inclined tube filler is arranged in the second sedimentation tank 18, and the supernatant enters the hydrolysis denitrification integrated treatment device 5.
(3) The wastewater enters from the upper part of the hydrolysis denitrification integrated treatment device 5, DO in the hydrolysis reaction tank is controlled below 0.5mg/L under the action of the submersible stirring device, a first enzyme floating filler 23 is vertically arranged in the hydrolysis reaction tank, the average sludge concentration in the hydrolysis reaction tank can be increased by 4g/L, denitrification is carried out through the denitrification of microorganisms, nitrate in the wastewater is removed, and the treated wastewater enters the A/O biochemical integrated treatment device 6.
(4) The effluent of the hydrolysis denitrification integrated treatment device 5 enters an A/O biochemical integrated treatment device 6, firstly enters an anoxic tank 25, is mixed with the reflux nitrification liquid of an aerobic tank 27, and is subjected to denitrification reaction to further remove nitrate nitrogen; then enters an aerobic tank 27 for nitration reaction to remove ammonia nitrogen and organic matters; finally, the effluent enters a third sedimentation tank 29, the precipitated effluent enters a sand filter 30, and the effluent after sand filtration directly enters a clean water tank; wherein the dissolved oxygen of the aerobic tank 27 is controlled to be between 2 and 4mg/L, the reflux ratio of the nitrifying liquid is controlled to be between 200 and 400 percent, a second enzyme floating filler 26 and a third enzyme floating filler 28 are respectively and vertically arranged in the anoxic tank 25 and the aerobic tank 27, a biological film is attached to the surfaces of the fillers, the sludge concentration of the system can be effectively increased, the yield of residual sludge can be reduced, and a third inclined tube filler is arranged in the third sedimentation tank 29.
(5) Sludge in the Fenton oxidation integrated treatment device 3 is conveyed to a sludge tank in the neutralization coagulation integrated treatment device 4 through a sludge pump, sludge in the A/O biochemical integrated treatment device 6 can be conveyed to the sludge tank in the neutralization coagulation integrated treatment device, sludge in the neutralization coagulation integrated treatment device 4 is conveyed to sludge dewatering equipment through the sludge pump for dewatering treatment, and the sludge is transported outside after being treated.
Example 2
Example 2 differs from example 1 in that:
the invention relates to a treatment process of an integrated treatment device for acid pickling and phosphating production wastewater, which comprises the following steps:
in the step (1), the Fenton oxidation reagent is H2O2、FeSO4。
In the step (2), H is added after the wastewater enters the neutralization coagulation integrated treatment device2SO4Or HCl properly adjusts the pH of the inlet water to about 8.
In the step (3), the average sludge concentration in the hydrolysis reaction tank can be increased by 2 g/L.
In the step (4), the dissolved oxygen of the anoxic pond 26 is controlled below 0.5mg/L, and the sludge reflux ratio is controlled between 50 and 200 percent.
Example 3
Example 3 differs from example 1 in that:
the invention relates to a treatment process of an integrated treatment device for acid pickling and phosphating production wastewater, which comprises the following steps:
in the step (1), the Fenton oxidation reagent is NaOH, Ca (OH)2、PAM。
In the step (2), after the wastewater enters a neutralization coagulation integrated treatment device, adding PAC and PAM to remove phosphate and SS;
in the step (3), the dissolved oxygen in the hydrolysis reaction tank is controlled to be 0.5mg/L or less.
In the step (4), the dissolved oxygen of the aerobic tank 27 is controlled to be between 2 and 4mg/L, and the reflux ratio of the nitrifying liquid is controlled to be between 200 and 400 percent.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. The utility model provides an integrated processing apparatus of pickling bonderizing industrial waste water which characterized in that: the acid pickling phosphating production wastewater treatment device comprises a grid, an adjusting tank, a Fenton oxidation integrated treatment device, a neutralization coagulation integrated treatment device, a hydrolysis denitrification integrated treatment device and an A/O biochemical integrated treatment device;
the grating, the adjusting tank, the Fenton oxidation integrated treatment device, the neutralization and coagulation integrated treatment device, the hydrolysis and denitrification integrated treatment device and the A/O biochemical integrated treatment device are sequentially connected;
the adjusting tank and the Fenton oxidation integrated processing device are provided with a water inlet pump therebetween, the first sedimentation tank is connected with the neutralization tank, the second sedimentation tank is connected with the hydrolysis reaction tank, the hydrolysis reaction tank is connected with the anoxic tank, the first sludge tank and the second sludge tank are provided with a first sludge inlet pump therebetween, the third sedimentation tank and the hydrolysis reaction tank are provided with a sludge reflux pump therebetween, and a sludge discharge pipe is arranged between the third sedimentation tank and the second sludge tank.
2. The acid pickling phosphorization production wastewater treatment device of claim 1, characterized in that: fenton oxidation integrated processing apparatus include first Fenton oxidation reaction pond, second Fenton oxidation reaction pond, first sludge impoundment, first sedimentation tank and Fenton reagent charge device, first Fenton oxidation reaction pond and second Fenton oxidation reaction pond in all be provided with agitating unit, Fenton reagent and lime charge device be provided with corresponding medicine dissolving device and charge device, first sedimentation tank in set up first have the pipe chute to pack.
3. The acid pickling phosphorization production wastewater treatment device of claim 1, characterized in that: the neutralization and coagulation integrated treatment device comprises a neutralization tank, a coagulation tank, a flocculation tank, a second sludge tank, a second sedimentation tank, a second sludge inlet pump, a neutralization and coagulation dosing device and sludge dewatering equipment, wherein stirring devices are arranged in the neutralization tank, the coagulation tank and the flocculation tank, a second inclined tube filler is arranged in the second sedimentation tank, and a medicine dissolving system and a dosing device which are required by neutralization, coagulation, flocculation and sludge dewatering and matched with each other are arranged in the neutralization and coagulation integrated treatment device.
4. The acid pickling phosphorization production wastewater treatment device of claim 1, characterized in that: the hydrolysis reaction tank is vertically provided with a first enzyme floating filler, and the bottom of the hydrolysis reaction tank is provided with a submersible stirrer.
5. The acid pickling phosphorization production wastewater treatment device of claim 1, characterized in that: the A/O biochemical integrated treatment device comprises an anoxic tank, an aerobic tank, a third sedimentation tank and a sand filter tank, wherein second enzyme floating filler is vertically arranged in the anoxic tank, the bottom of the aerobic tank is provided with third enzyme floating filler and an aerator, quartz sand filter materials are arranged in the sand filter tank, a nitrifying liquid return pipe is arranged between the aerobic tank and the anoxic tank, third inclined pipe filler is arranged in the third sedimentation tank, a sludge return pump is arranged between the sedimentation tank and the hydrolysis reaction tank, a sludge return pipe is arranged between the sedimentation tank and the anoxic tank, and a sludge discharge pipe is arranged between the sedimentation tank and the second sludge tank.
6. The treatment process of the acid pickling phosphorization production wastewater treatment device according to any one of claims 1 to 5, comprising the following steps:
(1) acid pickling phosphating production wastewater from a workshop enters a regulating tank after passing through a grid, then enters a Fenton oxidation integrated treatment device through a water inlet pump, and FeSO is sequentially added into a first Fenton oxidation reaction tank and a second Fenton oxidation reaction tank4、H2O2Reacting, sequentially adding NaOH and Ca (OH) into the first Fenton oxidation reaction tank and the second Fenton oxidation reaction tank2PAM, the suspended matters are precipitated and separated, the supernatant enters a neutralization coagulation integrated treatment device, and a first inclined tube filler is arranged in a first sedimentation tank;
(2) after wastewater enters the neutralization coagulation integrated treatment device, H is added2SO4Or properly adjusting the pH value of the inlet water to 7-8 by HCl, and then adding PAC and PAM for mixingCoagulation reaction, after the suspended matters are precipitated and separated, the supernatant enters a hydrolysis denitrification integrated treatment device, and a second inclined tube filler is arranged in a second sedimentation tank;
(3) wastewater enters from the upper part of the hydrolysis denitrification integrated treatment device, DO in a hydrolysis reaction tank is controlled below 0.5mg/L under the action of a submersible stirring device, a first enzyme floating filler is vertically arranged in the hydrolysis reaction tank, the sludge concentration in the hydrolysis reaction tank can be effectively increased, denitrification is carried out through the denitrification of microorganisms, nitrate in the wastewater is removed, and the treated wastewater enters an A/O biochemical integrated treatment device;
(4) the effluent of the hydrolysis denitrification integrated treatment device enters an A/O biochemical integrated treatment device, preferably enters an anoxic tank, is mixed with the reflux nitrification liquid of the aerobic tank, and is subjected to denitrification reaction to further remove nitrate nitrogen; then the sewage enters an aerobic tank for nitration reaction to remove ammonia nitrogen and organic matters; finally, the wastewater enters a third sedimentation tank, and the effluent enters a sand filter after sedimentation; a second enzyme floating filler and a third enzyme floating filler are respectively and vertically arranged in the anoxic tank and the aerobic tank, a biological film is attached to the surface of the fillers, and a third inclined tube filler is arranged in a third sedimentation tank;
(5) sludge in the Fenton oxidation integrated treatment device is conveyed to a sludge tank in the neutralization coagulation integrated treatment device through a sludge pump, sludge in the A/O biochemical integrated treatment device can be conveyed to the sludge tank in the neutralization coagulation integrated treatment device, sludge in the neutralization coagulation integrated treatment device is conveyed to sludge dewatering equipment through the sludge pump for dewatering treatment, and the sludge is transported outside after being treated.
7. The treatment process of the integrated treatment device for the acid pickling and phosphorizing production wastewater according to claim 6, characterized in that: in the step (1), a Fenton oxidation reagent, lime and PAM are sequentially put into a first Fenton oxidation reaction tank and a second Fenton oxidation reaction tank in sequence, wherein the metal ion Fenton oxidation reagent is FeSO4、H2O2Or NaOH.
8. The treatment process of the integrated treatment device for the acid pickling and phosphorizing production wastewater according to claim 6, characterized in that: in the step (3), a submersible stirring device is arranged in the hydrolysis reaction tank, the dissolved oxygen is controlled to be below 0.5mg/L, a first enzyme floating filler is arranged in the hydrolysis reaction tank, and a biological membrane is attached to the surface of the filler.
9. The treatment process of the integrated treatment device for the acid pickling and phosphorizing production wastewater according to claim 6, characterized in that: in the step (4), the dissolved oxygen is controlled to be between 2 and 4mg/L, and the reflux ratio of the nitrifying liquid is controlled to be between 100 and 500 percent in the aerobic tank.
10. The treatment process of the integrated treatment device for the acid pickling and phosphorizing production wastewater according to claim 9, characterized in that: in the step (4), a second enzyme floating filler and a third enzyme floating filler are respectively and vertically arranged in the anoxic tank and the aerobic tank, part of sludge in the third sedimentation tank flows back to the anoxic tank and a reaction tank in the front-end hydrolysis and denitrification integrated treatment device, the sludge reflux ratio is controlled to be between 50 and 200 percent, and the residual sludge is discharged to a sludge treatment system and transported outside after treatment.
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