CN111146727B - Suspension insulator replacement operation tool bag - Google Patents
Suspension insulator replacement operation tool bag Download PDFInfo
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- CN111146727B CN111146727B CN202010012356.2A CN202010012356A CN111146727B CN 111146727 B CN111146727 B CN 111146727B CN 202010012356 A CN202010012356 A CN 202010012356A CN 111146727 B CN111146727 B CN 111146727B
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- unloading
- replacing
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- replacement
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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Abstract
The invention discloses a suspension insulator replacement operation tool bag, which comprises: the insulator unloading device is used for completing the task of unloading the insulator string; the insulator replacing device is used for completing the task of replacing the insulator piece to be replaced; insulator supporting means for supporting the unloaded insulator pieces during unloading and replacing the insulators; the insulator storage bin is used for storing damaged insulator pieces and brand new insulator pieces; the insulator unloading device, the insulator replacing device, the insulator supporting device and the insulator storage bin are all fixedly arranged on the general fixing platform; according to the insulator replacing device, the insulator unloading device, the insulator replacing device and the insulator supporting device are driven by the driving device, so that the driving device drives the lead screw to rotate and drives the devices to move back and forth, the requirements of the freedom degrees of the devices are met, the insulator replacing operation is realized, the automation degree is high, the operation is simple, and the risk of manual operation is reduced.
Description
Technical Field
The invention relates to the technical field of maintenance of power facilities, in particular to a suspension insulator replacement operation tool kit.
Background
The usage amount of the suspension insulator string in the transformer substation is large, the suspension insulator string is in an open environment for a long time, and under the influence of environmental factors such as wind, sunlight and the like, the internal stress of the insulator is unbalanced, so that the low-zero value of the insulator is damaged to the structure, and the damage defects of the suspension insulator string in the transformer substation are increased day by day.
At present, a special replacing tool suitable for a suspension insulator string in a station is not available, when the suspension insulator string is replaced in the station, the suspension insulator string can only be replaced by a traditional method, even if a conductor and a wire clamp are pulled by a chain block, the suspension insulator string is in an unstressed state, and then a damaged insulator is disassembled and a new insulator is installed.
In view of the above-mentioned drawbacks, the inventors of the present invention have finally obtained the present invention through a long period of research and practice.
Disclosure of Invention
In order to solve the technical defects, the invention adopts a technical scheme that a suspension insulator replacement operation tool kit is provided, and comprises:
the insulator unloading device is used for completing the task of unloading the insulator string;
the insulator replacing device is used for completing the task of replacing the insulator piece to be replaced;
insulator supporting means for supporting the unloaded insulator pieces during unloading and replacing the insulators;
the insulator storage bin is used for storing damaged insulator pieces and brand new insulator pieces;
the insulator unloading device, the insulator replacing device, the insulator supporting device and the insulator storage bin are all fixedly arranged on the general fixing platform.
Preferably, the insulator unloading device comprises a first unloading assembly, a second unloading assembly and an unloading clamping jaw, the first unloading assembly is arranged on the general fixed platform, the second unloading assembly is arranged on the first unloading assembly, the unloading clamping jaw is arranged on the second unloading assembly, the first unloading assembly drives the unloading clamping jaw to move linearly, and the second unloading assembly controls the clamping state of the unloading clamping jaw.
Preferably, the first unloading assembly comprises an unloading servo motor, an unloading lead screw, an unloading linear guide rail, an unloading guide rail slide block, an unloading lead screw nut, an unloading clamping adapter flange and an unloading fixed base plate; the unloading fixed bottom plate is horizontally arranged, and the unloading servo motor is fixedly arranged on the unloading fixed bottom plate and is connected with the unloading lead screw; the unloading screw nut is installed on the unloading screw in a threaded fit mode, the unloading linear guide rails are symmetrically arranged on two sides of the unloading screw, the unloading linear guide rails are provided with unloading guide rail sliding blocks, and the unloading clamping adapter flange is fixedly connected with the unloading screw nut and the unloading guide rail sliding blocks.
Preferably, the second unloading assembly comprises an unloading clamping servo motor, an unloading clamping linear guide rail, an unloading clamping guide rail sliding block, an unloading clamping jaw adapter flange, an unloading clamping bidirectional screw rod, an unloading clamping screw rod nut and an unloading clamping fixed bottom plate; the unloading clamping fixed bottom plate is horizontally fixed on the surface of the unloading clamping adapter flange; the unloading clamping servo motor is fixed on the unloading clamping fixed bottom plate and connected with the unloading clamping bidirectional screw rod, an unloading clamping screw rod nut is installed on the unloading clamping bidirectional screw rod through thread fit, the unloading clamping linear guide rails are symmetrically arranged on two sides of the unloading clamping bidirectional screw rod, and the unloading clamping linear guide rails are provided with unloading clamping guide rail sliding blocks; the unloading clamping jaw adapter flange is fixedly connected with the unloading clamping screw nut and the unloading clamping guide rail slide block; the unloading clamping jaws are arranged in pairs and are fixedly connected with the two unloading clamping jaw adapter flanges.
Preferably, the insulator replacing device comprises a first replacing component, a second replacing component, a third replacing component and a replacing clamping jaw, the first replacing component is arranged on the total fixed platform, the second replacing component is arranged on the first replacing component, the third replacing component is arranged on the second replacing component, the replacing clamping jaw is arranged on the third replacing component, the first replacing component and the second replacing component drive the unloading clamping jaw to move linearly, and the third replacing component controls the clamping state of the unloading clamping jaw.
Preferably, the first replacement assembly comprises a transverse servo motor, a transverse and longitudinal adapter flange, a transverse guide rail slider, a transverse screw nut, a transverse linear guide rail, a fixed bottom plate and a transverse screw; the replacement fixing bottom plate is horizontally arranged, and the replacement transverse servo motor is fixed on the replacement fixing bottom plate and is connected with the replacement transverse lead screw; the replacing transverse screw nut is installed on the replacing transverse screw in a threaded fit mode, the replacing transverse linear guide rails are symmetrically arranged on two sides of the replacing transverse screw, and the replacing transverse linear guide rails are provided with the replacing transverse guide rail sliding blocks; and the replacing transverse and longitudinal adapter flange is fixedly connected with the replacing transverse lead screw nut and the replacing transverse guide rail sliding block.
Preferably, the second replacement component comprises a longitudinal servo motor, a longitudinal screw rod, a longitudinal linear guide rail, a longitudinal fixed base plate, a longitudinal guide rail sliding block and a clamping adapter flange; the replacement longitudinal fixing bottom plate is horizontally fixed on the surface of the replacement transverse and longitudinal adapter flange, the replacement longitudinal servo motor is fixed on the replacement longitudinal fixing bottom plate and is connected with the replacement longitudinal screw rod, the replacement longitudinal screw rod nut is installed on the replacement longitudinal screw rod through thread fit, the replacement longitudinal linear guide rails are symmetrically arranged on two sides of the replacement longitudinal screw rod, and the replacement longitudinal guide rail sliding block is arranged on the replacement longitudinal linear guide rail; and the replacing clamping adapter flange is fixedly connected with the replacing longitudinal lead screw nut and the replacing transverse guide rail sliding block.
Preferably, the third replacing component comprises a replacing clamping fixed bottom plate, a replacing clamping servo motor, a replacing clamping linear guide rail, a replacing clamping guide rail slide block, a replacing clamping screw rod nut, a replacing clamping jaw adapter flange, a replacing clamping bidirectional screw rod and a replacing longitudinal screw rod nut; the replacing and clamping fixed base plate is horizontally fixed on the surface of the replacing and clamping adapter flange, the side surface of the replacing and clamping fixed base plate is fixedly connected with the replacing and clamping motor adapter flange, the replacing and clamping servo motor is fixed on the replacing and clamping fixed base plate and is connected with the replacing and clamping bidirectional screw rod, the replacing and clamping screw rod nut is installed on the replacing and clamping bidirectional screw rod through thread fit, the replacing and clamping linear guide rails are symmetrically arranged on two sides of the replacing and clamping bidirectional screw rod, and the replacing and clamping linear guide rails are provided with the replacing and clamping guide rail sliding blocks; the replacing clamping jaw adapter flange is fixedly connected with the replacing clamping screw rod nut and the replacing clamping guide rail sliding block; the replacing clamping jaws are arranged in pairs and fixedly connected with the replacing clamping jaw adapter flange.
Preferably, the insulator supporting device comprises a supporting linear guide rail, a supporting guide rail sliding block, a supporting fixed base, a supporting clamping jaw adapter flange, a supporting clamping jaw, a supporting lead screw nut, a supporting bidirectional lead screw and a supporting servo motor; the support fixing base is vertically placed, the support servo motor is fixed on the support fixing base and is connected with the support bidirectional screw rod, the support screw rod nut is installed on the support bidirectional screw rod in a threaded fit mode, the support linear guide rails are symmetrically arranged on two sides of the support bidirectional screw rod, and the support linear guide rails are provided with the support guide rail sliding blocks; the support clamping jaw adapter flange is fixedly connected with the support screw nut and the support guide rail sliding block, and the support clamping jaws are arranged in pairs and fixedly connected with the support clamping jaw adapter flange.
Preferably, the insulator storage bin comprises an insulator bin bracket and an insulator storage bin body; the insulator bin bracket is fixedly connected with the total fixed platform, and the insulator storage bin body is fixedly connected with the insulator bin bracket.
Compared with the prior art, the invention has the beneficial effects that: according to the insulator replacing device, the insulator unloading device, the insulator replacing device and the insulator supporting device are driven by the driving device, so that the driving device drives the lead screw to rotate and drives the devices to move back and forth, the requirements of the freedom degrees of the devices are met, the insulator replacing operation is realized, the automation degree is high, the operation is simple, and the risk of manual operation is reduced.
Drawings
Fig. 1 is a block diagram of the suspension insulator replacement kit;
fig. 2 is a schematic structural view of the insulator unloading device;
fig. 3 is a schematic structural view of the insulator replacing device;
fig. 4 is a schematic structural view of the insulator supporting device;
fig. 5 is a schematic structural view of the insulator storage bin.
The figures in the drawings represent:
1-unloading the servo motor; 2-unloading the motor adapter flange; 3-unloading the coupling; 4-unloading the screw rod; 5-unloading the linear guide rail; 6-unloading the guide rail slide block; 7-unloading the screw nut; 8-unloading the clamping adapter flange; 9-unloading the fixed bottom plate; 10-unloading the clamping motor adapter flange; 11-unloading the clamping servo motor; 12-unloading the clamping linear guide; 13-unloading the clamping rail slide; 14-unloading the clamping coupling; 15-unloading the clamped insulator sheet; 16-unloading the jaws; 17-unloading the jaw adapter flange; 18-unloading the clamping bidirectional screw; 19-unloading the clamping screw nut; 20-unloading the clamping fixed bottom plate; 21-unloading the bearing seat; 22-replacing the transverse servo motor; 23-replacing the transverse coupling; 24-replacing the transverse motor adapter flange; 25-replacing the longitudinal servo motor; 26-replacing the longitudinal coupling; 27-replacing the longitudinal motor adapter flange; 28-replacing the longitudinal screw rod; 29-replacing the longitudinal linear guide rail; 30-replacing the longitudinal fixed bottom plate; 31-replacing the transverse and longitudinal adapter flanges; 32-replacing the transverse guide rail slide block; 33-replacing the transverse screw nut; 34-replacing the transverse linear guide rail; 35-replacing the transverse bearing seat; 36-replacing the fixed bottom plate; 37-replacing the clamping fixed bottom plate; 38-replacement of the clamping servomotor; 39-replacing the adapter flange of the clamping motor; 40-replacing the clamping coupling; 41-replacing the clamping linear guide rail; 42-replacing the clamping rail slide block; 43-replacing the clamping screw nut; 44-replacing the clamping bearing seat; 45-replacing the clamping bearing; 46-insulator sheet to be replaced; 47-replacing the clamping jaw; 48-replacing the clamping jaw adapter flange; 49-replacing the clamping bidirectional screw rod; 50-replacing the longitudinal screw nut; 51-replacing the clamping adapter flange; 52-replacement of longitudinal rail slides; 53-change the transverse screw; 54-replacement of the transverse bearing; 55-supporting a linear guide rail; 56-supporting the rail block; 57-supporting the fixed base; 58-support jaw adapter flange; 59-support bearing seat; 60-support bearings; 61-supporting jaws; 62-supporting the insulator sheet; 63-support the lead screw nut; 64-supporting a bidirectional lead screw; 65-supporting the motor adapter flange; 66-support coupling; 67-support the servomotor; 68-insulator bin bracket; 69-an insulator storage bin body; 70-brand new insulator sheet; 71-general fixed platform.
Detailed Description
The above and further features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.
Example one
As shown in fig. 1, fig. 1 is a structural view of the suspension insulator replacement work kit; the suspension insulator replacement work tool kit comprises an insulator unloading device, an insulator replacement device, an insulator supporting device, an insulator storage bin and a general fixing platform 71.
The insulator unloading device, the insulator replacing device, the insulator supporting device and the insulator storage bin are all fixedly arranged on the general fixing platform 71. The insulator unloading devices are symmetrically arranged on two sides of the general fixed platform 71; the insulator replacing device and the insulator supporting device are arranged between the insulator unloading devices; the insulator storage bin is arranged on the side face of the insulator unloading device.
The insulator unloading device completes the task of unloading the insulator string; the insulator replacing device can complete the task of replacing the insulator piece to be replaced; the insulator supporting device is used for supporting the unloaded insulator piece in the process of unloading and replacing the insulator; the insulator storage bin is used for storing damaged insulator pieces and brand-new insulator pieces.
Specifically, the insulator unloading device is driven by two servo motors, wherein one servo motor drives a bidirectional screw rod to rotate so as to drive a clamping jaw to clamp an insulator sheet iron cap; and the other servo motor drives the screw rod to rotate and drives the clamping jaw to clamp the insulator sheet to axially retract, so that the function of unloading the insulator string is realized.
The insulator replacing device is driven by three servo motors, wherein one servo motor drives a bidirectional screw rod to rotate so as to drive a clamping jaw to clamp an insulator sheet iron cap; the other two servo motors respectively drive the screw rod to rotate, and the clamping jaws are driven to clamp the insulator sheet to complete replacement operation through the combined motion of the two servo motors, so that the function of replacing the insulator sheet is realized.
The insulator supporting device is driven by a servo motor, the servo motor drives a bidirectional screw rod to rotate and drives a clamping jaw to clamp an insulator iron cap, and the function of supporting an unloaded insulator piece in the process of unloading and replacing the insulator is achieved.
The insulator storage bin is free of a driving device and used for storing damaged insulator pieces and brand-new insulator pieces.
Specifically, when the automatic suspension insulator replacement tool kit works, the insulator unloading device first performs unloading work, and then the insulator replacement device performs replacement work, and the insulator supporting device always maintains a supporting function.
Specifically, the unloading fixing bottom plate 9 of the insulator unloading device is fixedly connected with the main fixing platform 71 through bolts, and the replacing fixing bottom plate 36 of the insulator replacing device is fixedly connected with the main fixing platform 71 through bolts; the supporting and fixing base 57 of the insulator supporting device is fixedly connected with the general fixing platform 71 through bolts; and an insulator bin bracket 68 of the insulator storage bin is fixedly connected with the general platform 71 through bolts.
Example two
As shown in fig. 2, fig. 2 is a schematic structural diagram of the insulator unloading device; the insulator unloading device comprises an unloading servo motor 1, an unloading motor adapter flange 2, an unloading coupler 3, an unloading lead screw 4, an unloading linear guide rail 5, an unloading guide rail slide block 6, an unloading lead screw nut 7, an unloading clamping adapter flange 8, an unloading fixing bottom plate 9, an unloading clamping motor adapter flange 10, an unloading clamping servo motor 11, an unloading clamping linear guide rail 12, an unloading clamping guide rail slide block 13, an unloading clamping coupler 14, an unloading clamping insulator 15, an unloading clamping jaw 16, an unloading clamping jaw adapter flange 17, an unloading clamping bidirectional lead screw 18, an unloading clamping lead screw nut 19, an unloading clamping fixing bottom plate 20 and an unloading bearing seat 21.
The unloading fixing bottom plate 9 is horizontally arranged, the side face of the unloading fixing bottom plate is fixedly connected with the unloading motor adapter flange 2 through bolts, the unloading servo motor 1 is fixed on the surface of the unloading motor adapter flange 2 through bolts and is connected with the unloading lead screw 4 through the unloading coupler 3, the unloading lead screw nut 7 is installed on the unloading lead screw 4 through thread fit, the unloading linear guide rails 5 are symmetrically arranged on two sides of the unloading lead screw 4, and the unloading guide rail slide blocks 6 are arranged on the unloading linear guide rails 5. The unloading clamping adapter flange 8 is fixedly connected with the unloading screw nut 7 and the unloading guide rail slide block 6 through bolts, so that the rotation of the unloading screw nut 7 is limited, and the function that the unloading clamping adapter flange 8 transversely moves when the unloading servo motor 1 drives the unloading screw 4 to rotate is realized. The unloading bearing seat 21 is used for placing a bearing adopted by the unloading coupler 3, and the end part of the unloading linear guide rail 5 can also be fixed on the unloading bearing seat 21.
The unloading clamping fixed base plate 20 is horizontally arranged and fixed on the surface of the unloading clamping adapter flange 8 through bolts. The side face of the unloading clamping motor adapter flange is fixedly connected with the unloading clamping motor adapter flange 10 through bolts, the unloading clamping servo motor 11 is fixed on the surface of the unloading clamping motor adapter flange 10 through bolts and is connected with the unloading clamping bidirectional screw rod 18 through the unloading clamping coupler 14, the unloading clamping screw rod nut 19 is installed on the unloading clamping bidirectional screw rod 18 through thread fit, the unloading clamping linear guide rails 12 are symmetrically arranged on two sides of the unloading clamping bidirectional screw rod 18, and the unloading clamping linear guide rails 12 are provided with the unloading clamping guide rail sliding blocks 13.
The unloading clamping jaw adapter flange 17 is fixedly connected with the unloading clamping screw nut 19 and the unloading clamping guide rail slide block 13 through bolts, so that the rotation of the unloading clamping screw nut 19 is limited, and the function of bidirectional movement of the unloading clamping jaw adapter flange 17 is realized when the unloading clamping servo motor 11 drives the unloading clamping bidirectional screw 18 to rotate.
The unloading clamping jaws 16 are arranged in pairs and fixedly connected with the unloading clamping jaw adapter flanges 17 through bolts, and the unloading clamping jaws 16 in pairs are opened or closed through the bidirectional movement of the unloading clamping jaw adapter flanges 17.
Specifically, the unloading clamping servo motor 11 drives the unloading clamping bidirectional screw 18 to rotate, and further drives the unloading clamping jaw 16 to clamp the iron cap of the unloading clamping insulator sheet 15; the unloading servo motor 1 drives the unloading screw rod 4 to rotate, and further drives the unloading clamping jaw 16 to clamp the unloading clamping insulator sheet 15 to move axially.
Specifically, the insulator unloading devices are two and symmetrically arranged on two sides of the main fixed platform 71, and the insulator unloading devices respectively drive the insulator sheets clamped by the devices to axially retract for a certain distance, so that the task of unloading the insulator string can be completed.
The insulator unloading device is divided into two groups and symmetrically arranged on the surface of the fixed platform, the two clamping jaws clamp the respective insulator iron caps through the lead screw clamping assembly, the two clamping jaws are driven to move in opposite directions through the respective transverse moving assemblies, and when the respective transverse moving assemblies move for a certain distance, the insulator sheet between the two clamping jaws reaches an unloaded state, and the insulator unloading device finishes the unloading task.
EXAMPLE III
As shown in fig. 3, fig. 3 is a schematic structural view of the insulator replacing apparatus; the insulator replacing device comprises a transverse servo motor 22, a transverse coupler 23, a transverse motor adapter flange 24, a longitudinal servo motor 25, a longitudinal coupler 26, a longitudinal motor adapter flange 27, a longitudinal lead screw 28, a longitudinal linear guide rail 29, a longitudinal fixing base plate 30, a transverse longitudinal adapter flange 31, a transverse guide rail slider 32, a transverse lead screw nut 33, a transverse linear guide rail 34, a transverse bearing seat 35, a fixing base plate 36, a clamping fixing base plate 37, a clamping servo motor 38, a clamping motor adapter flange 39, a clamping coupler 40, a clamping linear guide rail 41, a clamping guide rail slider 42, a clamping lead screw nut 43, a clamping bearing seat 44, a clamping bearing 45, a belt insulator 46, a clamping jaw 47, a transverse motor adapter flange 24, a longitudinal fixing base plate 30, a transverse longitudinal clamping base plate 31, a clamping motor slider 32, a clamping bearing nut 33, a clamping bearing seat, The clamping jaw adapter flange 48, the clamping bidirectional screw 49, the longitudinal screw nut 50, the clamping adapter flange 51, the longitudinal guide rail slide block 52, the transverse screw 53 and the transverse bearing 54 are replaced.
Change PMKD 36 level and place, the side pass through the bolt with change transverse motor adapter flange 24 fixed connection, it passes through the bolt fastening to change transverse servo motor 22 change transverse motor adapter flange 24 surface, and pass through change transverse coupling 23 with it connects to change transverse screw 53, change transverse screw nut 33 and install through screw-thread fit change on the transverse screw 53, it sets up to change transverse linear guide 34 symmetry change transverse screw 53 both sides, be provided with on the change transverse linear guide 34 change transverse guide slider 32. The transverse and longitudinal change-over flange 31 is fixedly connected with the transverse lead screw nut 33 and the transverse guide rail slide block 32 through bolts, so that the rotation of the transverse lead screw nut 33 is limited, and the transverse change-over flange 31 is transversely moved when the transverse change-over lead screw 53 is driven by the transverse change servo motor 22.
Change vertical PMKD 30 level and place to fix through the bolt change violently indulge adapter flange 31 surface, the side pass through the bolt with change vertical motor adapter flange 27 fixed connection, it fixes through the bolt to change vertical servo motor 25 change vertical motor adapter flange 27 surface, and pass through change longitudinal coupling 26 with it connects to change vertical lead screw 28, it installs through screw-thread fit to change vertical lead screw nut 50 change on the vertical lead screw 28, it sets up to change vertical linear guide 29 symmetry change vertical lead screw 28 both sides, be provided with on the vertical linear guide 29 of change vertical linear guide 52. The replacement clamping adapter flange 51 is fixedly connected with the replacement longitudinal screw nut 50 and the replacement transverse guide rail slide block 32 through bolts, so that the rotation of the replacement longitudinal screw nut 50 is limited, and the function that the replacement clamping adapter flange 51 longitudinally moves when the replacement longitudinal servo motor 25 drives the replacement longitudinal screw 28 to rotate is realized.
The change presss from both sides tight PMKD 37 level and places to fix through the bolt change and press from both sides tight adapter flange 51 surface, the side pass through the bolt with change and press from both sides tight motor adapter flange 39 fixed connection, it fixes through the bolt to change tight servo motor 38 of clamp change tight motor adapter flange 39 surface, and pass through change tight coupling 40 with it presss from both sides tight two-way lead screw 49 to change and connects, it installs through screw-thread fit to change tight screw nut 43 of clamp change on pressing from both sides tight two-way lead screw 49, it sets up to change tight linear guide 41 symmetry of clamp change the tight two-way lead screw 49 both sides of clamp, it is provided with on the tight linear guide 41 of clamp to change the tight guide rail slider. The replacement clamping jaw adapter flange 48 is fixedly connected with the replacement clamping screw nut 43 and the replacement clamping guide rail sliding block 42 through bolts, so that the rotation of the replacement clamping screw nut 43 is limited, and the function of bidirectional movement of the replacement clamping jaw adapter flange 48 is realized when the replacement clamping servo motor 38 drives the replacement clamping bidirectional screw 49 to rotate.
The replacement jaws 47 are arranged in pairs and are fixedly connected to the replacement jaw adapter flange 48 by bolts, and the pairs of replacement jaws 47 are opened or closed by the bidirectional movement of the replacement jaw adapter flange 48.
Specifically, the replacing and clamping servo motor 38 drives the replacing and clamping bidirectional screw rod 49 to rotate, and further drives the replacing and clamping jaw 47 to clamp the iron cap of the to-be-replaced insulator piece 46; the replacement transverse servo motor 22 drives the replacement transverse screw 53 to rotate, and the replacement longitudinal servo motor 25 drives the replacement longitudinal screw 28 to rotate; the two servo motors move together to further drive the replacing clamping jaws 47 to clamp the insulator piece 46 to be replaced to move transversely or longitudinally.
The insulator replacing device is driven by three driving devices, wherein one driving device in the screw rod clamping device drives the screw rod to rotate and drives the clamping jaw to clamp the iron cap of the insulator piece to be replaced; the two driving devices in the transverse moving assembly and the longitudinal moving assembly drive respective screw rods to rotate, and drive the screw rod clamping devices to move transversely and longitudinally, so as to further drive the insulator piece to be replaced to move; after the clamping jaw clamps the insulator iron cap to be replaced, the insulator piece to be replaced is driven to move to the insulator storage bin and stored through the combined movement of the transverse moving assembly and the longitudinal moving assembly, and then the transverse moving assembly and the longitudinal moving assembly continue to move, so that the clamping jaw clamps a new insulator piece to move to the position to be replaced, and the task of replacing the insulator piece is completed.
Example four
As shown in fig. 4, fig. 4 is a schematic structural view of the insulator supporting device; the insulator supporting device comprises a supporting linear guide rail 55, a supporting guide rail sliding block 56, a supporting fixed base 57, a supporting clamping jaw adapter flange 58, a supporting bearing seat 59, a supporting bearing 60, a supporting clamping jaw 61, a supporting insulator sheet 62, a supporting lead screw nut 63, a supporting bidirectional lead screw 64, a supporting motor adapter flange 65, a supporting coupler 66 and a supporting servo motor 67.
The support unable adjustment base 57 is vertical to be placed, through the bolt with support motor adapter flange 65 fixed connection, it fixes through the bolt to support servo motor 67 support motor adapter flange 65 surface, and pass through support shaft coupling 66 with support two-way lead screw 64 and connect, support lead screw nut 63 and install through screw-thread fit support two-way lead screw 64 is last, support linear guide 55 symmetry sets up support two-way lead screw 64 both sides, be provided with on the support linear guide 55 support guide slider 56. The support clamping jaw adapter flange 58 is fixedly connected with the support screw nut 63 and the support guide rail sliding block 56 through bolts, so that the rotation of the support screw nut 63 is limited, and the function of bidirectional movement of the support clamping jaw adapter flange 58 is realized when the support servo motor 67 drives the support bidirectional screw 64 to rotate.
The supporting jaws 61 are arranged in pairs and fixedly connected to the supporting jaw adapter flange 58 by bolts, and the opening or closing operation of the pairs of the supporting jaws 61 is performed by the bidirectional movement of the supporting jaw adapter flange 58.
Specifically, the supporting servo motor 67 drives the supporting bidirectional screw 64 to rotate, and further drives the supporting claw 61 to clamp (non-clamp) the iron cap of the supporting insulator sheet 62, so as to realize the function of supporting the unloaded insulator sheet in the process of unloading and replacing the insulator.
The insulator supporting device is driven by a driving device, the driving device drives the screw rod to rotate and drives the clamping jaw to clamp the iron cap of the insulator to be unloaded, and the circle center of the insulator piece to be unloaded and the insulator string are still in the same axis.
EXAMPLE five
As shown in fig. 5, fig. 5 is a schematic structural view of the insulator storage bin; the insulator storage bin comprises an insulator bin bracket 68, an insulator storage bin body 69 and a brand new insulator sheet 70.
The insulator bin bracket 68 is fixedly connected with the general fixed platform 71 through bolts, and the insulator storage bin body 69 is fixedly connected with the insulator bin bracket 68. The insulator storage bin body is used for storing damaged insulator pieces and the brand new insulator pieces 70.
Two insulator storage bins are sequentially arranged on the surface of the main fixed platform 71.
Specifically, the insulator replacing device clamps the insulator piece to be replaced and moves the insulator piece to the insulator bin for storage, clamps the brand-new insulator piece and moves the insulator piece to the position to be replaced, and completes the task of replacing the insulator piece.
The foregoing is merely a preferred embodiment of the invention, which is intended to be illustrative and not limiting. It will be understood by those skilled in the art that various changes, modifications and equivalents may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (8)
1. The utility model provides a suspension insulator change operation saddlebag which characterized in that includes:
the insulator unloading device is used for completing the task of unloading the insulator string;
the insulator replacing device is used for completing the task of replacing the insulator piece to be replaced;
insulator supporting means for supporting the unloaded insulator pieces during unloading and replacing the insulators;
the insulator storage bin is used for storing damaged insulator pieces and brand new insulator pieces;
the insulator unloading device, the insulator replacing device, the insulator supporting device and the insulator storage bin are all fixedly arranged on a general fixing platform;
the insulator unloading device comprises a first unloading assembly, a second unloading assembly and an unloading clamping jaw, wherein the first unloading assembly is arranged on the general fixed platform, the second unloading assembly is arranged on the first unloading assembly, the unloading clamping jaw is arranged on the second unloading assembly, the first unloading assembly drives the unloading clamping jaw to move linearly, and the second unloading assembly controls the clamping state of the unloading clamping jaw;
the first unloading assembly comprises an unloading servo motor, an unloading lead screw, an unloading linear guide rail, an unloading guide rail slide block, an unloading lead screw nut, an unloading clamping adapter flange and an unloading fixed base plate; the unloading fixed bottom plate is horizontally arranged, and the unloading servo motor is fixedly arranged on the unloading fixed bottom plate and is connected with the unloading lead screw; the unloading screw nut is installed on the unloading screw in a threaded fit mode, the unloading linear guide rails are symmetrically arranged on two sides of the unloading screw, the unloading linear guide rails are provided with unloading guide rail sliding blocks, and the unloading clamping adapter flange is fixedly connected with the unloading screw nut and the unloading guide rail sliding blocks.
2. The suspension insulator replacement kit of claim 1, wherein the second unloading assembly comprises an unload clamp servo motor, an unload clamp linear guide, an unload clamp guide slider, an unload clamp jaw adaptor flange, an unload clamp bi-directional lead screw, an unload clamp lead screw nut, an unload clamp anchor shoe; the unloading clamping fixed bottom plate is horizontally fixed on the surface of the unloading clamping adapter flange; the unloading clamping servo motor is fixed on the unloading clamping fixed bottom plate and connected with the unloading clamping bidirectional screw rod, an unloading clamping screw rod nut is installed on the unloading clamping bidirectional screw rod through thread fit, the unloading clamping linear guide rails are symmetrically arranged on two sides of the unloading clamping bidirectional screw rod, and the unloading clamping linear guide rails are provided with unloading clamping guide rail sliding blocks; the unloading clamping jaw adapter flange is fixedly connected with the unloading clamping screw nut and the unloading clamping guide rail slide block; the unloading clamping jaws are arranged in pairs and are fixedly connected with the two unloading clamping jaw adapter flanges.
3. The suspension insulator replacement kit according to claim 1, wherein the insulator replacement device comprises a first replacement component, a second replacement component, a third replacement component, and a replacement jaw, wherein the first replacement component is disposed on the general fixed platform, the second replacement component is disposed on the first replacement component, the third replacement component is disposed on the second replacement component, the replacement jaw is disposed on the third replacement component, the first replacement component and the second replacement component drive the replacement jaw to move linearly, and the third replacement component controls a clamping state of the replacement jaw.
4. The suspension insulator replacement kit of claim 3, wherein the first replacement component comprises replacing a transverse servo motor, replacing a transverse-longitudinal adapter flange, replacing a transverse-guide slider, replacing a transverse-lead screw nut, replacing a transverse-linear guide, replacing a fixed base plate, replacing a transverse-lead screw; the replacement fixing bottom plate is horizontally arranged, and the replacement transverse servo motor is fixed on the replacement fixing bottom plate and is connected with the replacement transverse lead screw; the replacing transverse screw nut is installed on the replacing transverse screw in a threaded fit mode, the replacing transverse linear guide rails are symmetrically arranged on two sides of the replacing transverse screw, and the replacing transverse linear guide rails are provided with the replacing transverse guide rail sliding blocks; and the replacing transverse and longitudinal adapter flange is fixedly connected with the replacing transverse lead screw nut and the replacing transverse guide rail sliding block.
5. The suspension insulator replacement kit of claim 4, wherein the second replacement component comprises replacing a longitudinal servomotor, replacing a longitudinal lead screw nut, replacing a longitudinal linear guide, replacing a longitudinal fixed base plate, replacing a longitudinal guide slide, replacing a clamping adaptor flange; the replacement longitudinal fixing bottom plate is horizontally fixed on the surface of the replacement transverse and longitudinal adapter flange, the replacement longitudinal servo motor is fixed on the replacement longitudinal fixing bottom plate and is connected with the replacement longitudinal screw rod, the replacement longitudinal screw rod nut is installed on the replacement longitudinal screw rod through thread fit, the replacement longitudinal linear guide rails are symmetrically arranged on two sides of the replacement longitudinal screw rod, and the replacement longitudinal guide rail sliding block is arranged on the replacement longitudinal linear guide rail; and the replacing clamping adapter flange is fixedly connected with the replacing longitudinal lead screw nut and the replacing transverse guide rail sliding block.
6. The suspension insulator replacement kit of claim 5, wherein the third replacement component comprises a replacement clamp mounting base plate, a replacement clamp servo motor, a replacement clamp linear guide, a replacement clamp guide slide, a replacement jaw adapter flange, a replacement clamp bidirectional lead screw, a replacement clamp lead screw nut; the replacing and clamping fixed base plate is horizontally fixed on the surface of the replacing and clamping adapter flange, the side surface of the replacing and clamping fixed base plate is fixedly connected with the replacing and clamping motor adapter flange, the replacing and clamping servo motor is fixed on the replacing and clamping fixed base plate and is connected with the replacing and clamping bidirectional screw rod, the replacing and clamping screw rod nut is installed on the replacing and clamping bidirectional screw rod through threaded fit, the replacing and clamping linear guide rails are symmetrically arranged on two sides of the replacing and clamping bidirectional screw rod, and the replacing and clamping linear guide rails are provided with the replacing and clamping guide rail sliding blocks; the replacing clamping jaw adapter flange is fixedly connected with the replacing clamping screw rod nut and the replacing clamping guide rail sliding block; the replacing clamping jaws are arranged in pairs and fixedly connected with the replacing clamping jaw adapter flange.
7. The suspension insulator replacement kit of claim 1, wherein the insulator support means comprises a support linear guide, a support guide slide, a support fixture base, a support jaw adapter flange, a support jaw, a support screw nut, a support bidirectional screw, a support servomotor; the support fixing base is vertically placed, the support servo motor is fixed on the support fixing base and is connected with the support bidirectional screw rod, the support screw rod nut is installed on the support bidirectional screw rod in a threaded fit mode, the support linear guide rails are symmetrically arranged on two sides of the support bidirectional screw rod, and the support linear guide rails are provided with the support guide rail sliding blocks; the support clamping jaw adapter flange is fixedly connected with the support screw nut and the support guide rail sliding block, and the support clamping jaws are arranged in pairs and fixedly connected with the support clamping jaw adapter flange.
8. The suspension insulator replacement kit of claim 1, wherein the insulator storage bin comprises an insulator bin bracket, an insulator storage bin body; the insulator bin bracket is fixedly connected with the total fixed platform, and the insulator storage bin body is fixedly connected with the insulator bin bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010012356.2A CN111146727B (en) | 2020-01-06 | 2020-01-06 | Suspension insulator replacement operation tool bag |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010012356.2A CN111146727B (en) | 2020-01-06 | 2020-01-06 | Suspension insulator replacement operation tool bag |
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| Publication Number | Publication Date |
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| CN111146727A CN111146727A (en) | 2020-05-12 |
| CN111146727B true CN111146727B (en) | 2021-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010012356.2A Active CN111146727B (en) | 2020-01-06 | 2020-01-06 | Suspension insulator replacement operation tool bag |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113315029B (en) * | 2021-05-27 | 2022-04-19 | 安徽工业大学 | Hanging insulator operation replacement tool bag |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6451411B2 (en) * | 2015-03-04 | 2019-01-16 | 中国電力株式会社 | Holding device and insulator defacement investigation device |
| CN105048338B (en) * | 2015-06-29 | 2017-02-15 | 国家电网公司 | Insulator string replacement assembly and insulator string replacement method |
| CN206379679U (en) * | 2017-01-19 | 2017-08-04 | 郭劲昱 | Insulator replacement fixture and its workbench |
| CN207588353U (en) * | 2017-12-16 | 2018-07-06 | 广西电网有限责任公司电力科学研究院 | A kind of suspension insulator replacement operation robot system |
| CN209000305U (en) * | 2018-07-24 | 2019-06-18 | 国网辽宁省电力有限公司本溪供电公司 | A kind of insulator binding crosshead |
| CN110581455B (en) * | 2019-08-29 | 2024-04-05 | 中国南方电网有限责任公司超高压输电公司昆明局 | Automatic replacement device for overhead suspension insulator |
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