CN207588353U - A kind of suspension insulator replacement operation robot system - Google Patents

A kind of suspension insulator replacement operation robot system Download PDF

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Publication number
CN207588353U
CN207588353U CN201721759836.5U CN201721759836U CN207588353U CN 207588353 U CN207588353 U CN 207588353U CN 201721759836 U CN201721759836 U CN 201721759836U CN 207588353 U CN207588353 U CN 207588353U
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China
Prior art keywords
arm
suspension insulator
insulator
base station
insulator replacement
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CN201721759836.5U
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Chinese (zh)
Inventor
黄锋
郭丽娟
蒋圣超
郭金明
唐捷
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Electric Power Research Institute of Guangxi Power Grid Co Ltd
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Electric Power Research Institute of Guangxi Power Grid Co Ltd
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Priority to CN201721759836.5U priority Critical patent/CN207588353U/en
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Abstract

The utility model discloses a kind of suspension insulator replacement operation robot systems, include mobile hoistable platform, control base station, insulator replacement tool packet and suspension insulator and replace robot, control base station and suspension insulator are replaced robot and are set on mobile hoistable platform, and insulator replacement tool packet is set to suspension insulator and replaces in robot.The utility model carries out replacing insulator work using ground control base station remote-controlled robot, operating personnel is far from operating area and without close to periphery charging equipment, the labor intensity of operating personnel is reduced, improves the safety of operation process, avoids the risk of falling from high altitude.

Description

A kind of suspension insulator replacement operation robot system
Technical field
The utility model is related to replacing device for insulator technical field more particularly to a kind of suspension insulator replacement operation machines Device people's system.
Background technology
Insulator is used for supporting and fixing current-carrying conductor, and makes between the phase and phase of current-carrying conductor and the electric power of insulation against ground is set It is standby, it is widely used in power plant, transmission line of electricity and substation, wherein substation is mainly that disc suspension insulate with insulator Son.
With the development of economy with the concentration of urban population, the air pollution of most area deteriorates year by year, high-voltage isulation It is sub to be exposed in air and be in the adverse circumstances such as highfield, strong mechanical stress, difference variation are big, expose to wind and rain for a long time, absolutely The aging of edge and gathering for surface contaminant are likely to lead to insulator resistance decrease, and then insulator is caused to deteriorate and hit It wears, causes serious accident.
In order to ensure the safe operation of insulator, need to replace Faulty insulator in time.Conventional insulators more change jobs It is manually completed by artificial ascend a height, higher to the skill set requirements of operating personnel, not only labor intensity is big, operating efficiency is low, detection Period is long, and the operation difficulty of detection operation personnel is big, easily gets an electric shock.
Utility model content
For above deficiency, the utility model provides a kind of suspension insulator replacement operation robot system, with realization pair The automatic job that substation's suspension insulator is replaced can reduce the labor intensity and operating risk of operating personnel, improve insulator The automatic technology of replacement operation is horizontal.
In order to achieve the above objectives, the utility model adopts the following technical solution:
A kind of suspension insulator replacement operation robot system, includes mobile hoistable platform, control base station, insulator It replaces kit and suspension insulator replaces robot, wherein,
The mobile hoistable platform includes mobile ontology, pedestal and insulating telescopic arm, and the pedestal is set to described On mobile ontology, the insulating telescopic arm is set on the pedestal;
The control base station is set on the mobile ontology, and the control base station includes communication module and manipulation is System;
The suspension insulator replaces robot and includes operating robotic arm, clamping device, control module, information reception mould Block and power module, the operating robotic arm are installed on the upper end of the insulating telescopic arm, and the clamping device is set to described The end of operating robotic arm, the control module, information receiving module and power module are set on the insulating telescopic arm;
The insulator replacement tool packet is installed on the clamping device.
Further, the pedestal passes through 360 degree rotation axis connection with the insulating telescopic arm.
Further, the operating robotic arm is mounted on the upper end of the insulating telescopic arm by 360 degree rotation axis.
Further, the operating robotic arm includes the sub- arm there are two work compound, and each sub- arm is small by three sections Arm forms, and often saves between the forearm by 360 degree rotation axis connection;The insulator replacement tool packet is installed on wherein one On clamping device on a sub- arm.
Further, the insulator replacement tool packet is hydraulic closed type fixture.
Further, the control base station and the suspension insulator replace between robot by wireless communication mode into Row information interacts.
Compared with prior art, the beneficial effects of the utility model are:
1st, robot is sent to operating location by the utility model by the way of mobile hoistable platform, compared to adopting It manually ascends a height and send robot to the method for operating location, more securely and reliably;
2nd, the utility model carries out replacing insulator work using ground control base station remote-controlled robot, and operating personnel is separate Operating area and without close to periphery charging equipment, reducing the labor intensity of operating personnel, improving the safety of operation process Property avoids the risk of falling from high altitude.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment The attached drawing used is briefly described.
Fig. 1 is the structure diagram of the utility model preferred embodiment.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out Clearly and completely describe.Obviously, the described embodiments are only a part of the embodiments of the utility model rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without creative efforts All other embodiments obtained shall fall within the protection scope of the present invention.
Fig. 1 is please referred to, the utility model preferred embodiment provides a kind of suspension insulator replacement operation robot system, Include mobile hoistable platform 10, control base station 20, insulator replacement tool packet 30 and suspension insulator and replace robot 40.
Mobile hoistable platform 10 includes mobile ontology 11, pedestal 12 and insulating telescopic arm 13, and pedestal 12 is set to shifting On dynamic ontology 11, insulating telescopic arm 13 is set on pedestal 12, and pedestal 12 is connected with insulating telescopic arm 13 by 360 degree rotation axis It connects, insulating telescopic arm 13 can realize 360 degree rotation along pedestal 12, and the wicking height of insulating telescopic arm 13 is higher than 20 meters.
Control base station 20 is set on mobile ontology 11, and control base station 20 includes communication module 21 and control system 22, Communication module 21 replaces the information exchange of robot 40 to realize with suspension insulator, and control base station 20 and suspension insulator are more It changes between robot 40 and the communication module 21 and suspension type of information exchange, specially control base station 20 is carried out by wireless communication mode The information receiving module 44 of replacing insulator robot 40 carries out information exchange by wireless communication mode.
Suspension insulator replacement robot 40 includes operating robotic arm 41, clamping device 42, control module 43, information and connects Module 44 and power module 45 are received, operating robotic arm 41 is mounted on the upper end of insulating telescopic arm 13, clamping by 360 degree rotation axis Tool 42 is set to the end of operating robotic arm 41, and insulator replacement tool packet 30 is installed on clamping device 42, and insulator is more Kit 30 is changed as hydraulic closed type fixture.Control module 43, information receiving module 44 and power module 45 are set to insulation and stretch On contracting arm 13.Power module 45 is high-capacity lithium battery, to ensure power-on time not less than 8 hours, power module 45 and control Module 43 is connected with information receiving module 44 realizes power supply to control module 43 and information receiving module 44;Control module 43 with Operating robotic arm 41 is connected to realize the control to operating robotic arm 41.The instruction of communication module 21 is transmitted to information receiving module 44, instruction feedback to control module 43, control module 43 are exported control instruction by information receiving module 44, and operating robotic arm 41 connects It receives control instruction and is moved at insulator to be replaced, carrying out replacing insulator using insulator replacement tool packet 30 works.
Further, operating robotic arm 41 includes the sub- arm 411 there are two work compound, and every sub- arm 411 is small by three sections Arm forms, and often passes through 360 degree rotation axis connection between section forearm;Insulator replacement tool packet 30 is installed on one of them sub- arm On clamping device 42 on 411.Two sub- 411 work compounds of arm, a sub- arm 411 are used to carry hydraulic closed type fixture(Absolutely Edge replaces kit 30), another sub- arm 411 is for operating hydraulic closed type fixture(Insulator replacement tool packet 30), two A sub- arm 411 carries out 360 degree rotation as needed, to ensure that hydraulic closed type fixture can be accurately installed on insulator chain.When After hydraulic closed type fixture is fixed on insulator to be replaced, one of them sub- arm 411 tightens hydraulic closed type fixture, insulator Steel cap and steel feet junction loosen, and another sub- arm 411 takes out insulator to be replaced, and new insulator is installed to old insulation The position of son, original sub- arm 411 for tightening hydraulic closed type fixture unclamp hydraulic closed type fixture, and replacing insulator has worked Into operating robotic arm 41 is back to initial position.
The above, only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to In this, in the technical scope that any one skilled in the art discloses in the utility model, the change that can readily occur in Change or replace, should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model should be with described Subject to scope of the claims.

Claims (6)

1. a kind of suspension insulator replacement operation robot system, it is characterised in that:Include mobile hoistable platform(10), control Base station processed(20), insulator replacement tool packet(30)Robot is replaced with suspension insulator(40), wherein,
The mobile hoistable platform(10)Include mobile ontology(11), pedestal(12)With insulating telescopic arm(13), the base Seat(12)It is set to the mobile ontology(11)On, the insulating telescopic arm(13)It is set to the pedestal(12)On;
The control base station(20)It is set to the mobile ontology(11)On, the control base station(20)Include communication module (21)And control system(22);
The suspension insulator replaces robot(40)Include operating robotic arm(41), clamping device(42), control module (43), information receiving module(44)And power module(45), the operating robotic arm(41)It is installed on the insulating telescopic arm (13)Upper end, the clamping device(42)It is set to the operating robotic arm(41)End, the control module(43), letter Cease receiving module(44)And power module(45)It is set to the insulating telescopic arm(13)On;
The insulator replacement tool packet(30)It is installed on the clamping device(42)On.
2. suspension insulator replacement operation robot system according to claim 1, it is characterised in that:The pedestal(12) With the insulating telescopic arm(13)Pass through 360 degree rotation axis connection.
3. suspension insulator replacement operation robot system according to claim 1, it is characterised in that:The operation machinery Arm(41)The insulating telescopic arm is mounted on by 360 degree rotation axis(13)Upper end.
4. suspension insulator replacement operation robot system according to claim 1, it is characterised in that:The operation machinery Arm(41)Including there are two the sub- arms of work compound(411), each sub- arm(411)It is made of three section forearms, often described in section Pass through 360 degree rotation axis connection between forearm;The insulator replacement tool packet(30)It is installed on one of them described sub- arm (411)On clamping device(42)On.
5. suspension insulator replacement operation robot system according to claim 1, it is characterised in that:The insulator is more Change kit(30)For hydraulic closed type fixture.
6. suspension insulator replacement operation robot system according to claim 1, it is characterised in that:The control base station (20)Robot is replaced with the suspension insulator(40)Between information exchange carried out by wireless communication mode.
CN201721759836.5U 2017-12-16 2017-12-16 A kind of suspension insulator replacement operation robot system Active CN207588353U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721759836.5U CN207588353U (en) 2017-12-16 2017-12-16 A kind of suspension insulator replacement operation robot system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721759836.5U CN207588353U (en) 2017-12-16 2017-12-16 A kind of suspension insulator replacement operation robot system

Publications (1)

Publication Number Publication Date
CN207588353U true CN207588353U (en) 2018-07-06

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CN201721759836.5U Active CN207588353U (en) 2017-12-16 2017-12-16 A kind of suspension insulator replacement operation robot system

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108054674A (en) * 2017-12-16 2018-05-18 广西电网有限责任公司电力科学研究院 A kind of substation's suspension insulator replacement operation robot system
CN109038370A (en) * 2018-08-31 2018-12-18 徐东科 One kind being used for the vertically insulated substring bowl head attaching/detaching apparatus of transmission line of electricity
CN111146727A (en) * 2020-01-06 2020-05-12 安徽工业大学 Suspension insulator replacement operation tool bag
CN112086903A (en) * 2020-05-26 2020-12-15 许继电气股份有限公司 Live working insulation platform
CN113013783A (en) * 2021-02-24 2021-06-22 苏玉凤 Power insulator maintenance construction system and construction method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108054674A (en) * 2017-12-16 2018-05-18 广西电网有限责任公司电力科学研究院 A kind of substation's suspension insulator replacement operation robot system
CN109038370A (en) * 2018-08-31 2018-12-18 徐东科 One kind being used for the vertically insulated substring bowl head attaching/detaching apparatus of transmission line of electricity
CN109038370B (en) * 2018-08-31 2020-02-14 兰明吾 Bowl head dismounting device for vertical insulator string of power transmission line
CN111146727A (en) * 2020-01-06 2020-05-12 安徽工业大学 Suspension insulator replacement operation tool bag
CN112086903A (en) * 2020-05-26 2020-12-15 许继电气股份有限公司 Live working insulation platform
CN112086903B (en) * 2020-05-26 2022-09-09 许继电气股份有限公司 Live working insulation platform
CN113013783A (en) * 2021-02-24 2021-06-22 苏玉凤 Power insulator maintenance construction system and construction method
CN113013783B (en) * 2021-02-24 2022-11-04 国网甘肃省电力公司陇南供电公司 Power insulator maintenance construction system and construction method

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