CN111142495A - Intelligent production system for electronic products - Google Patents
Intelligent production system for electronic products Download PDFInfo
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- CN111142495A CN111142495A CN202010077435.1A CN202010077435A CN111142495A CN 111142495 A CN111142495 A CN 111142495A CN 202010077435 A CN202010077435 A CN 202010077435A CN 111142495 A CN111142495 A CN 111142495A
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- belt
- chain
- circuit board
- control circuit
- illuminating
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000012544 monitoring process Methods 0.000 claims abstract description 17
- 238000004891 communication Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Automatic Assembly (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to an intelligent production system of electronic products, comprising: the touch display screen is used for receiving manually input production parameters, the control circuit board is used for sending work instructions to the devices respectively, the driver of the conveying device is used for receiving material transportation instructions sent by the control circuit board, the belt or the chain is used for transporting assembly parts, and the monitoring terminal of the feeding device is used for monitoring the number of the assembly parts which are assembled; the reminding terminal is used for receiving a material reminding instruction sent by the controller through the monitoring terminal; the moving mechanism is used for supplying accessories to be assembled to each station of the conveying device according to the material reminding instruction, the illuminating device is used for illuminating the belt or the chain after receiving the illuminating instruction sent by the controller, and the assembling device is used for assembling the accessories on the belt or the chain. The intelligent production system can supply the parts to be assembled for each station in time, and the smooth production flow is ensured.
Description
Technical Field
The invention relates to the technical field of electronic product production equipment, in particular to an intelligent production system for electronic products.
Background
The electronic product assembly production line is a conveying device which is widely used, is suitable for assembling large, medium and small products, and can meet different production requirements of customers through selection of various belts and conveying chains of different types.
In the existing production line of electronic products, for example, a VCD is assembled, and the loading process, the assembling process, the mounting process, the labeling process, the bagging process and the like are generally operated manually. CN207185101U patent document discloses an automatic assembly line for electronic products, which realizes the automatic assembly process of all electronic products.
Usually a production cycle can set for a certain amount of production targets, need provide how many accessories and how much time to accomplish, give the station pay-off of scarce material, few material through the intelligent control production line equipment of system and intelligence to simplify operating personnel's operation, reduce batching personnel and reduce the recruitment cost, be the problem that needs to solve urgently.
Disclosure of Invention
Based on this, it is necessary to intelligently control production line equipment and intelligently feed materials to stations with short materials and few materials aiming at an intelligent production system of electronic products, so that the operation of operators is simplified, batching personnel is reduced, labor cost is reduced, and the intelligent production system of the electronic products is provided.
An electronic product intelligent production system, comprising: a controller, a conveying device, a feeding device, a lighting device and an assembling device, wherein,
the controller comprises a control circuit board and a touch display screen electrically connected with the control circuit board, the touch display screen is used for receiving production parameters manually input, the control circuit board is used for respectively sending working instructions to the conveying device, the feeding device, the illuminating device and the assembling device,
the conveying device comprises a driver and a belt or a chain in transmission connection with the driver, a plurality of stations for placing accessories to be assembled are arranged on the side edge of the belt or the chain, the driver is used for receiving a material conveying instruction sent by the control circuit board, the belt or the chain is used for conveying the accessories,
the feeding device comprises a moving mechanism, a monitoring terminal and a reminding terminal, wherein the monitoring terminal is positioned at the tail part of the belt or the chain and used for monitoring the number of the assembled electronic products; the reminding terminal is positioned on the moving mechanism and used for receiving a reminding instruction of material distribution sent by the controller through the monitoring terminal; the moving mechanism is used for distributing the accessories to be assembled to each station of the conveying device according to the reminding instruction of material distribution,
the illuminating device comprises a plurality of illuminating lamps which are respectively arranged above the belt or the chain and used for receiving an illuminating instruction sent by the controller and then illuminating the station to work,
the assembling device comprises a plurality of screw twisting machines, each screw twisting machine corresponds to one station and is positioned right above the belt or the chain, and the screw twisting machines are used for assembling parts on the belt or the chain.
In one embodiment, the system further comprises a warning device, wherein the warning device comprises a three-color lamp and a plurality of alarm lamps, the three-color lamp is arranged on the side edge of the touch display screen, and each alarm lamp is arranged on one station.
In one embodiment, the control circuit board is provided with a wireless communication module, and the wireless communication module is used for transporting signals of an external terminal.
The intelligent production system of the electronic product presets a production target through the controller, so that the speed of transporting assembly parts of the conveying device is controlled; the number of the assembled parts is monitored through the monitoring terminal of the feeding device, and in the production process, the moving mechanism can be controlled to supply the parts to be assembled to each station of the conveying device in time according to the material reminding instruction until the production is completed. The intelligent production system can supply the parts to be assembled for each station in time, and the smooth production flow is ensured.
Drawings
FIG. 1 is a block diagram of an electronic product intelligent production system according to one embodiment;
fig. 2 is a schematic structural diagram of a conveying device according to one embodiment.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1, an intelligent production system for electronic products comprises: a controller 10, a conveying device 20, a feeding device 30, a lighting device 40 and an assembling device 50.
The controller 10 comprises a control circuit board 110 and a touch display screen 120 electrically connected with the control circuit board 110, wherein the touch display screen 120 is used for receiving manually input production parameters, and the control circuit board 110 is used for sending work instructions to the conveying device 20, the feeding device 30, the illuminating device 40 and the assembling device 50 respectively. For example, the production parameters include production efficiency, product size, the number of assembly stations, and the number of temporary accessories for station assembly. For example, the control circuit board 110 presets a rotational speed value of the driver, sends a rotational speed command to the conveying device 20, and sends a work command to the conveying device, the loading and unloading device, the lighting device, and the assembling device respectively after system calculation according to the input production parameters. For example, the control circuit board 110 sends an on or off command to the lighting device 40. For example, the control circuit board 110 sends an open or close command to the mounting device 50.
The conveying device 20 includes a driver (not shown) and a belt or chain 210 in transmission connection with the driver, a plurality of stations 70 for placing accessories to be assembled are arranged on the side edge of the belt or chain 210, the driver is used for receiving a material conveying instruction sent by the control circuit board 110, and the belt or chain 210 is used for conveying accessories required for containing electronic products. For example, the plurality of stations 70 may be distributed on one side of the belt or chain 210, or the plurality of stations 70 may be symmetrically distributed on both sides of the belt or chain 210. For example, the station 70 is provided with a table on which the fitting 80 to be assembled is placed.
The feeding device 30 comprises a moving mechanism 330, a monitoring terminal 310 and a reminding terminal 320, wherein the monitoring terminal is positioned at the tail part of the belt or chain 210 and is used for monitoring the number of the assembled parts; the reminding terminal 320 is located on the moving mechanism 330 and is used for receiving a reminding instruction of material distribution sent by the controller 10 through the reminding terminal 320; the moving mechanism 330 is used for dispensing the accessories 80 to be assembled to the various stations 70 of the conveyor 20 according to the material reminding instructions. For example, the moving mechanism 330 may be a worker or a robot. For example, the monitoring terminal 310 may be a counter, an infrared sensor, a code reader, and a visual monitor, and when the number of accessories at the work station is not enough, the control system of the control circuit board 110 sends a material distribution reminder to the moving mechanism 330. For example, the reminder terminal 320 may be a PDA, a robot, or a headset.
The lighting device 40 includes a plurality of lighting lamps, which are respectively disposed above the belt or chain 210 and are used for receiving a lighting command sent by the controller 10 and then lighting the work station. For example, the lights may be LED light bars 410. For example, the belt or chain 210 has a mounting bracket 220 above it, and the LED light bar 410 is mounted on the mounting bracket 220.
The assembly device 50 comprises a plurality of screwing machines, each of which corresponds to a station 70 and is located directly above the belt or chain 210 for assembling the assembly on the belt or chain 210. For example, the screwing machine may be a pneumatic screwing machine or an electric screwing machine, a preferably air-blowing type automatic screwing machine, and the mounting device 50 includes a compressed air pipe 230 mounted on the mounting frame 220, and the screwing machine is connected to the compressed air pipe 230 through an air pipe. The assembly apparatus 50 also includes other tools and equipment required for assembly, which are well known in the art and will not be described herein.
In the intelligent production system for electronic products, the controller 10 is used for presetting a production target so as to control the speed of transporting assembly parts of the conveying device 20; the number of the assembled parts is monitored through the monitoring terminal 310 of the feeding device 30, and in the production process, the moving mechanism 330 can be controlled to supply the parts 80 to be assembled to each station 70 of the conveying device 20 according to the material reminding instruction in time until the production is completed, so that the parts 80 to be assembled are supplied to each station 70 in time, and the smooth production flow is ensured.
In one embodiment, the device further includes a warning device 60, the warning device 60 includes a tri-color light 610 and a plurality of warning lights, the tri-color light 610 is disposed at a side of the touch screen 120, and each warning light is disposed at a station 70.
In one embodiment, the control circuit board 110 is provided with a wireless communication module for transmitting a demand signal to an external terminal of the transportation accessory.
During operation, the power supply is started, the length, width, height and other dimension parameters of the produced products, the number of the products and the number of production workers/the number of robots are input, and the control circuit board 110 calculates the rotating speed of the conveying device 20 and the number of required personnel by itself. The input mode adopts manual input on a touch screen or input through terminal equipment such as an external mobile phone, a tablet, a computer and the like.
Each station 70 is provided with a worker or a robot for assembly, the assembly is completed by counting through a counter or an infrared sensor, the control circuit board 110 calculates the residual amount of the part 80 to be assembled of each station 70 through the feedback of the counter or the infrared sensor, and when the residual amount reaches a certain warning value, a material reminding instruction is sent to the reminding terminal 320 in time to remind the worker or the robot moving and conveying the part 80 to be assembled to feed materials in time, so that the smoothness of the whole production process is ensured until the production is completed.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (3)
1. An electronic product intelligent production system, comprising: a controller, a conveying device, a feeding device, a lighting device and an assembling device, wherein,
the controller comprises a control circuit board and a touch display screen electrically connected with the control circuit board, the touch display screen is used for receiving production parameters manually input, the control circuit board is used for respectively sending working instructions to the conveying device, the feeding device, the illuminating device and the assembling device,
the conveying device comprises a driver and a belt or a chain in transmission connection with the driver, a plurality of stations for placing accessories to be assembled are arranged on the side edge of the belt or the chain, the driver is used for receiving a material conveying instruction sent by the control circuit board, the belt or the chain is used for conveying the accessories for assembling electronic products,
the feeding device comprises a moving mechanism, a monitoring terminal and a reminding terminal, wherein the monitoring terminal is positioned at the tail part of the belt and used for monitoring the number of the assembled electronic products; the reminding terminal is positioned on the moving mechanism and used for receiving a reminding instruction of material distribution sent by the controller through the monitoring terminal; the moving mechanism is used for distributing the accessories to be assembled to each station of the conveying device according to the reminding instruction of material distribution,
the illuminating device comprises a plurality of illuminating lamps which are respectively arranged above the belt and used for receiving an illuminating instruction sent by the controller and then illuminating stations to work,
the assembling device comprises a plurality of screw twisting machines, each screw twisting machine corresponds to one station and is positioned right above the belt or the chain, and the screw twisting machines are used for assembling parts on the belt or the chain.
2. The intelligent electronic product production system of claim 1, further comprising a warning device, wherein the warning device comprises a tri-color lamp and a plurality of warning lamps, the tri-color lamp is disposed on a side of the touch display screen, and each warning lamp is disposed on one of the stations.
3. The intelligent production system for electronic products as claimed in claim 1, wherein the control circuit board is provided with a wireless communication module for transporting signals of an external terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010077435.1A CN111142495A (en) | 2020-01-29 | 2020-01-29 | Intelligent production system for electronic products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010077435.1A CN111142495A (en) | 2020-01-29 | 2020-01-29 | Intelligent production system for electronic products |
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| Publication Number | Publication Date |
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| CN111142495A true CN111142495A (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010077435.1A Pending CN111142495A (en) | 2020-01-29 | 2020-01-29 | Intelligent production system for electronic products |
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| CN (1) | CN111142495A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113860008A (en) * | 2021-10-21 | 2021-12-31 | 芜湖富春染织股份有限公司 | Automatic transfer device for cone yarn |
-
2020
- 2020-01-29 CN CN202010077435.1A patent/CN111142495A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113860008A (en) * | 2021-10-21 | 2021-12-31 | 芜湖富春染织股份有限公司 | Automatic transfer device for cone yarn |
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