Soil block pressing and wall building integrated robot and operation steps thereof
Technical Field
The invention relates to the field of greenhouse construction, in particular to a soil block pressing and wall building integrated robot and operation steps thereof.
Background
In order to meet the requirement that the large-scale heat storage earth wall is very similar to a wall body, a plurality of brick making machines and wall building machines with conventional sizes exist in the prior art, but the existing earth wall building machines have the following problems in the processes of manufacturing earth blocks and building earth walls: 1. because the earth wall building machine is fixed, the earth blocks produced by producing the earth blocks in one place only need to be stored in a warehouse, and the storage cost is increased; 2. the produced soil blocks need to be transported to a construction site by a transportation workpiece, and the risk of breaking the soil blocks is increased in the loading and unloading processes of the soil blocks; 3. after the soil blocks are transported to a construction site, mechanical equipment such as a forklift is required to build the wall, the risk of cracking is increased, and the qualification rate of building the wall by the soil blocks is greatly reduced due to multi-transportation; 4. the transportation and wall building of the soil blocks require special mechanical equipment, which increases the equipment cost.
Disclosure of Invention
In order to solve the technical problems, the main purpose of the invention is to provide a soil block pressing and wall building integrated robot and operation steps thereof, wherein the soil block pressing and wall building integrated robot can stack soil blocks while pressing the soil blocks, thereby realizing the production of a wall with a changed wall.
In order to achieve the above purpose, the present invention adopts the following technical scheme.
The soil block pressing and wall building integrated robot comprises a soil block pressing machine, a rear side door-shaped upright post, a cross beam, a front side door-shaped upright post and a driving rod;
the soil block pressing machine comprises a frame, wherein an extrusion bin is longitudinally arranged in the frame, the front part of the extrusion bin is provided with an extrusion bin front door, and the tail part of the extrusion bin is provided with an extrusion push plate and an extrusion oil cylinder; the top of the extrusion bin is provided with a hopper and a material separation plate oil cylinder of which the piston rod faces the tail of the frame; a material separation plate is arranged between the hopper and the extrusion bin, and the left end of the material separation plate is connected with a piston rod of the material separation plate oil cylinder; an electric hoist is arranged on the upper frame of the cross beam, and the electric hoist is provided with a grabbing part;
the lower ends of the two vertical rods of the rear side door-shaped vertical column are hinged with the head part of the frame, a first hinge hole is formed in the middle of the horizontal connecting rod of the rear side door-shaped vertical column, and a second hinge hole is formed in the middle of the lower half part of the two vertical rods of the rear side door-shaped vertical column; the left half part of the cross beam is provided with a third hinge hole in the middle; a fourth hinge hole is formed in the middle of the horizontal connecting rod of the front side door-shaped upright post; the left end of the cross beam is hinged with the rear side door-shaped stand column at a first hinge hole, and the right end of the cross beam is hinged with the front side door-shaped stand column at a fourth hinge hole; a fifth hinge hole is formed in the frame; the tail part of the frame is provided with a pillow frame for supporting the rear side door-shaped upright post;
a locking component is arranged between the rear side door-shaped upright post and the cross beam and is used for locking the vertical state of the cross beam and the rear side door-shaped upright post; the driving rod is used for enabling the rear side door-shaped upright post, the cross beam and the front side door-shaped upright post to form a frame and fixing the frame.
Further, the lower end of the driving rod is hinged with the material separating plate, the upper end of the driving rod is hinged with the cross beam at a third hinge hole, a piston rod of the material separating plate oil cylinder stretches to drive the cross beam to rotate to be vertical to the rear side door-shaped stand column, and the locking assembly locks the vertical state of the cross beam and the rear side door-shaped stand column; the lower end of the driving rod is hinged with a piston rod of the material separating plate cylinder, the upper end of the driving rod is hinged with the rear side door-shaped upright post at a second hinge hole, and the piston rod of the material separating plate cylinder contracts to drive the rear side door-shaped upright post to rotate to be vertical; the lower end of the driving rod is hinged with the frame at a fifth hinge hole to fix the front side door-shaped upright post.
Further, the locking assembly comprises a cross beam flange, a rear side door-shaped upright column flange and bolts; the beam flange is positioned on the left end face of the beam, and the rear side door-shaped flange is positioned on the connecting rod of the rear side door-shaped upright post and above the first hinge hole; when the cross beam rotates to be vertical to the vertical rod of the rear side door-shaped vertical column, the bolt locks the parallel attached cross beam flange plate and the rear side door-shaped vertical column flange plate.
Further, the lower ends of the two vertical rods of the front side door-shaped vertical column are respectively provided with a supporting foot plate.
Further, the length of the cross beam is larger than the sum of the lengths of N soil blocks, wherein N is more than or equal to 2;
further, the height of the front side door-shaped upright post is larger than the sum of the heights of M soil blocks, wherein M is more than or equal to 2.
Further, the distance between the two upright posts of the front side door-shaped upright post is larger than the width of the soil block, and the distance between the two upright posts of the rear side door-shaped upright post is larger than the width of the soil block.
(II) an operation step of a soil block pressing and wall building integrated robot, based on the soil block pressing and wall building integrated robot, comprising the following steps of:
and (3) a frame building stage:
step one, the upper end of a driving rod is hinged with a cross beam at a third hinge hole;
and secondly, starting a material separating plate cylinder, wherein a piston rod of the material separating plate cylinder extends out to enable the lower end of a driving rod to move towards the tail part of the frame, the upper end of the driving rod drives a cross beam to rotate to be vertical to a rear side door-shaped upright post, and the cross beam and the rear side door-shaped upright post are locked by a locking assembly.
Dismantling a hinge shaft of a third hinge hole of the cross beam from the upper end of the driving rod, and hinging the upper end of the driving rod with the rear side door-shaped upright post at the second hinge hole;
and step four, starting a material separating plate cylinder, and stopping when a piston rod of the material separating plate cylinder contracts to enable the lower end of a driving rod to move towards the head direction of the frame and the upper end of the driving rod drives a rear side door-shaped upright post to be separated from the pillow frame to rotate to be vertical.
And fifthly, dismantling the lower end of the driving rod and the hinge shaft of the material separating plate, and hinging and fixing the lower end of the driving rod and the frame at a fifth hinge hole.
Pressing soil blocks and building walls:
step six, starting a soil block pressing machine to press soil blocks; starting an electric hoist, and grabbing soil blocks by the electric hoist to build a wall.
Folding and frame collecting stage:
and seventhly, closing the soil block pressing machine, removing the lower end of the driving rod and the hinge shaft of the frame at the fifth hinge hole, and hinging the lower end of the driving rod and the material separating plate.
And step eight, starting a material separating plate cylinder, extending a piston rod of the material separating plate cylinder to enable the lower end of a driving rod to move towards the tail part of the frame, and enabling the upper end of the driving rod to drive the rear side door-shaped upright post to rotate until the rear side door-shaped upright post is in initial state and stops when the pillow frame contacts.
And step nine, dismantling the upper end of the driving rod and the hinge shaft of the rear side door-shaped upright post at the second hinge hole, and hinging the upper end of the driving rod and the cross beam at the third hinge hole.
And step ten, unlocking the locking assembly from being in a vertical locking state between the cross beam and the rear side door-shaped upright post.
Step eleven, starting a material separating plate oil cylinder, and stopping when the piston rod of the material separating plate oil cylinder contracts to enable the lower end of the driving rod to move towards the direction of the frame head and the upper end of the driving rod drives the cross beam to rotate to an initial state.
Compared with the soil block pressing machine in the prior art, the soil block pressing machine can stack the soil blocks while pressing the soil blocks, avoids multiple transportation and multiple carrying of the soil blocks, simplifies the production flow, and improves the qualified rate of finished products and the production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of a soil block press;
FIG. 2 is a top view of the soil block press;
FIG. 3 is a schematic view showing a folding state of the soil block pressing and wall building integrated robot;
FIG. 4 is a schematic view of the present invention when the cross beam is perpendicular to the rear side door-shaped upright post during the deployment process of the soil block compacting and wall building integrated robot;
FIG. 5 is a schematic view showing an unfolding state of the soil block pressing and wall building integrated robot;
FIG. 6 is a cross-sectional view at A in FIG. 5;
fig. 7 is a B-direction view of fig. 5.
In the above figures:
1, a soil block pressing machine; a 101 frame; 102, extruding a bin; 103, extruding a bin front door; 104, extruding the push plate; 105 extrusion cylinder; 106 a hopper; 107 material separating plate oil cylinders; 108 material separating plates; 109 a fifth hinge hole; 1010 pillow frames;
2 rear side door shaped column; 201 a first hinge hole; 202 a second hinge hole;
3, a cross beam; 301 a third hinge hole;
4 front side door shaped column; 401 a fourth hinge hole; 402 supporting foot plates;
5, driving a rod; 6 electric hoist.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings.
In the following description, specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than those herein described, and those skilled in the art may readily devise numerous other arrangements that do not depart from the spirit of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
Fig. 1 and 2 show the basic structure of a soil block press 1, the soil block press 1 comprises a frame 101, an extrusion bin 102 is longitudinally arranged in the frame 101, an extrusion bin front door 103 is arranged at the front part of the extrusion bin 102, and an extrusion push plate 104 and an extrusion oil cylinder 105 are arranged at the tail part of the extrusion bin 102; the top of the extrusion bin 102 is provided with a hopper 106 and a baffle oil cylinder 107 with a piston rod facing the tail of the frame 101; a material separation plate 108 is arranged between the hopper 106 and the extrusion bin 102, and the left end of the material separation plate 108 is connected with a piston rod of the material separation plate oil cylinder 107.
Referring to fig. 3 to 7, the soil block pressing and wall building integrated robot comprises a soil block pressing machine 1, a rear side door-shaped upright post 2, a cross beam 3, a front side door-shaped upright post 4 and a driving rod 5; an electric hoist 6 is arranged on the upper frame of the cross beam 3, and the electric hoist 6 is provided with a grabbing part; the lower ends of the two vertical rods of the rear side door-shaped vertical column 2 are hinged with the head part of the frame 101, a first hinge hole 201 is formed in the middle of the horizontal connecting rod of the rear side door-shaped vertical column 2, and a second hinge hole 202 is formed in the middle of the lower half parts of the two vertical rods of the rear side door-shaped vertical column 2; the left half part of the cross beam 3 is provided with a third hinge hole 301 at the middle part; a fourth hinge hole 401 is formed in the middle of the horizontal connecting rod of the front side door-shaped upright post 4; the left end of the cross beam 3 is hinged with the rear side door-shaped upright post 2 at a first hinge hole 201, and the right end of the cross beam 3 is hinged with the front side door-shaped upright post 4 at a fourth hinge hole 401; a fifth hinge hole 109 is provided in the frame 101; the tail part of the frame 101 is provided with a pillow frame 1010 for supporting the rear side door-shaped upright post 2; a locking component is arranged between the rear side door-shaped upright post 2 and the cross beam 3 and is used for locking the vertical state of the cross beam 3 and the rear side door-shaped upright post 2; the driving rod 5 is used for forming a frame by the rear side door-shaped upright 2, the cross beam 3 and the front side door-shaped upright 4 and fixing the frame.
In the above embodiment, the rear side door-shaped upright 2, the cross beam 3 and the front side door-shaped upright 4 are arranged on the frame 101 of the soil block pressing machine 1, and the partition plate oil cylinder 107 of the soil block pressing machine 1 is utilized to unfold the mutually hinged and folded rear side door-shaped upright 2, the cross beam 3 and the front side door-shaped upright 4 into a frame and fix the frame, and after the soil block pressing machine is used, the frame can be folded and stored through the partition plate oil cylinder 107, so that time and labor are saved, and the danger possibly caused by using manpower by workers in the operation process is avoided.
Further, the lower end of the driving rod 5 is hinged with the material separation plate 108, the upper end of the driving rod 5 is hinged with the cross beam 3 at the third hinge hole 301, after the piston rod of the material separation plate cylinder 107 extends to drive the cross beam 3 to rotate to be perpendicular to the rear side door-shaped stand column 2, the locking component locks the perpendicular state of the cross beam 3 and the rear side door-shaped stand column 2; the lower end of the driving rod 5 is hinged with a piston rod of the material separating plate cylinder 107, the upper end of the driving rod 5 is hinged with the rear side door-shaped upright post 2 at a second hinge hole 202, and the piston rod of the material separating plate cylinder 107 contracts to drive the rear side door-shaped upright post 2 to rotate to be vertical; the lower end of the driving rod 5 is hinged with the frame 101 at a fifth hinge hole 109 to fix the front side door-shaped upright 4.
The steps of expanding the rear side door-shaped upright post 2, the cross beam 3 and the front side door-shaped upright post 4 into a frame are as follows:
the first step, the lower end of the driving rod 5 is hinged with the material separating plate 108, the upper end of the driving rod 5 is hinged with the cross beam 3 at the third hinge hole 301, the material separating plate cylinder 107 is started, and a piston rod of the material separating plate cylinder 107 stretches to drive the cross beam 3 to rotate to be vertical to the rear side door-shaped stand column 2 and then stops;
secondly, the locking component locks the vertical state of the cross beam 3 and the rear side door-shaped upright post 2;
thirdly, the hinging of the upper end of the driving rod 5 and the cross beam 3 at the third hinging hole 301 is released, and the upper end of the driving rod 5 and the front side door-shaped upright post 4 are hinged at the fourth hinging hole 401;
fourthly, starting a material separating plate oil cylinder 107, and driving the rear side door-shaped upright post 2 to rotate to stop vertically by shrinkage of a piston rod of the material separating plate oil cylinder 107;
and fifthly, the lower end of the driving rod 5 is articulated with the material separation plate 108, the lower end of the driving rod 5 is articulated with the frame 101 at a fifth articulation hole 109, and the rear side door-shaped upright 2, the cross beam 3 and the front side door-shaped upright 4 form a stable frame.
Further, as a preferable scheme, the locking component comprises a cross beam flange, a rear side door-shaped column flange and bolts; the beam flange is positioned on the left end face of the beam 3, and the rear side door-shaped flange is positioned on the connecting rod of the rear side door-shaped upright post 2 and above the first hinge hole 201; when the cross beam 3 rotates to be vertical to the vertical rod of the rear side door-shaped upright post 2, the bolt locks the parallel attached cross beam flange and rear side door-shaped upright post flange.
In the above embodiment, in order to make the cross beam 3 reliably perpendicular to the rear side door-shaped pillar 2, a cross beam flange is provided on the left end face of the cross beam 3, a rear side door-shaped pillar flange is provided above the first hinge hole 201 of the rear side door-shaped pillar 2, and when the cross beam rotates to be perpendicular to the rear side door-shaped pillar 2, the cross beam flange and the rear side door-shaped pillar flange are attached in parallel and fastened by bolts.
Further, because the working condition of the soil block pressing and wall building integrated robot is on the ground surface, the soil is not uneven, and is soft, in order to prevent the two vertical rods of the front side door-shaped vertical column 4 from sinking into the soil, the lower ends of the two vertical rods of the front side door-shaped vertical column 4 are respectively provided with a supporting foot plate 402.
Further, the length of the cross beam 3 is larger than the sum of the lengths of N soil blocks, wherein N is more than or equal to 2; the height of the front side door-shaped upright post 4 is larger than the sum of the heights of M soil blocks, wherein M is more than or equal to 2.
In the above embodiment, the length of the cross beam 3 determines the length of the soil block wall, and the height of the front side door-shaped upright 4 determines the height of the wall. In practice, the length of the cross beam 3 and the height of the front side door-shaped upright post 4 are determined according to the actual working conditions.
Further, in order to stabilize the frame formed by the rear side door-shaped upright 2, the cross beam 3 and the front side door-shaped upright 4, the distance between the two uprights of the front side door-shaped upright 4 is larger than the width of the soil block, and the distance between the two uprights of the rear side door-shaped upright 2 is larger than the width of the soil block.
(II) an operation step of a soil block pressing and wall building integrated robot, which is based on the soil block pressing and wall building integrated robot and comprises the following steps:
and (3) a frame building stage:
step one, the upper end of a driving rod is hinged with a cross beam at a third hinge hole;
and secondly, starting a material separating plate cylinder, wherein a piston rod of the material separating plate cylinder extends out to enable the lower end of a driving rod to move towards the tail part of the frame, the upper end of the driving rod drives a cross beam to rotate to be vertical to a rear side door-shaped upright post, and the cross beam and the rear side door-shaped upright post are locked by a locking assembly.
Dismantling a hinge shaft of a third hinge hole of the cross beam from the upper end of the driving rod, and hinging the upper end of the driving rod with the rear side door-shaped upright post at the second hinge hole;
and step four, starting a material separating plate cylinder, and stopping when a piston rod of the material separating plate cylinder contracts to enable the lower end of a driving rod to move towards the head direction of the frame and the upper end of the driving rod drives a rear side door-shaped upright post to be separated from the pillow frame to rotate to be vertical.
And fifthly, dismantling the lower end of the driving rod and the hinge shaft of the material separating plate, and hinging and fixing the lower end of the driving rod and the frame at a fifth hinge hole.
Pressing soil blocks and building walls:
step six, starting a soil block pressing machine to press soil blocks; starting an electric hoist, and grabbing soil blocks by the electric hoist to build a wall.
Folding and frame collecting stage:
and seventhly, closing the soil block pressing machine, removing the lower end of the driving rod and the hinge shaft of the frame at the fifth hinge hole, and hinging the lower end of the driving rod and the material separating plate.
And step eight, starting a material separating plate cylinder, extending a piston rod of the material separating plate cylinder to enable the lower end of a driving rod to move towards the tail part of the frame, and stopping when the upper end of the driving rod drives the rear side door-shaped upright post to rotate to the initial state of the rear side door-shaped upright post.
And step nine, dismantling the upper end of the driving rod and the hinge shaft of the rear side door-shaped upright post at the second hinge hole, and hinging the upper end of the driving rod and the cross beam at the third hinge hole.
And step ten, unlocking the locking assembly from being in a vertical locking state between the cross beam and the rear side door-shaped upright post.
Step eleven, starting a material separating plate oil cylinder, and shrinking a piston rod of the material separating plate oil cylinder to enable the lower end of a driving rod to move towards the direction of the head of the frame, and enabling the upper end of the driving rod to drive a cross beam to rotate to an initial state and stop when the cross beam contacts with the pillow frame.
While the invention has been described in detail in this specification with reference to the general description and the specific embodiments thereof, it will be apparent to one skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the scope of the invention as claimed.