CN111130285A - Wire arranging and shearing device of winding machine - Google Patents
Wire arranging and shearing device of winding machine Download PDFInfo
- Publication number
- CN111130285A CN111130285A CN202010056441.9A CN202010056441A CN111130285A CN 111130285 A CN111130285 A CN 111130285A CN 202010056441 A CN202010056441 A CN 202010056441A CN 111130285 A CN111130285 A CN 111130285A
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- wire
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- seat
- arranging
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- 238000004804 winding Methods 0.000 title claims abstract description 83
- 238000010008 shearing Methods 0.000 title claims abstract description 9
- 238000006073 displacement reaction Methods 0.000 claims description 39
- 238000009966 trimming Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 13
- 229910052573 porcelain Inorganic materials 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of motor production, in particular to a wire arranging and shearing device of a winding machine. According to the winding device, a plurality of wires are conveyed simultaneously through the winding clamp, the winding component is arranged at the wire inlet end of the wiring channel, the wire shearing component is arranged on one side of the winding clamp and can output the stranded wires simultaneously to perform coil winding operation, the winding die is adopted to rotate, the winding outlet of the shear seat is not rotated, the electromagnetic wires can be uniformly wound on the winding die, and the problem of winding of the stranded wire wound coil is thoroughly solved; through the movable assembly capable of moving in three dimensions, the wire arranging opening can be controlled to be accurately positioned on the wire winding die.
Description
Technical Field
The invention relates to the technical field of motor production, in particular to a wire arranging and shearing device of a winding machine.
Background
The motor winding is wound by electromagnetic wires, a mold is designed to be fixed for a common winding machine due to structural reasons, and a wire arranging port is arranged on a rotary flying fork and rotates around the mold. When the number of the wound electromagnetic wires is small, a die fixing structure can be adopted, but when the number of the wound electromagnetic wires is large, a multi-strand wire winding phenomenon can be generated, the wound coils are disordered and irregular in arrangement, meanwhile, the wire inserting resistance is increased, the wire inserting quality is reduced, and automatic wire inserting can not be realized in serious cases;
disclosure of Invention
The invention aims to solve the technical problem of providing a wire arranging and shearing device, which can realize the operation of positioning a wire outlet in a three-dimensional space and simultaneously conveying a plurality of wires under the driving of a moving assembly and solves the problem of winding of a plurality of strands by matching with a rotary dual-mode winding structure of a department; the winding displacement driver of the device effectively ensures the constant tension state of the wire rod in the wire feeding process, improves the winding quality, and can realize the quick replacement of the electromagnetic wire through the quick-change pin.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a coiling machine arranges trimming device, includes the scissors seat, be provided with the winding displacement anchor clamps on the scissors seat, be used for tailorring the trimming subassembly of wire rod and be used for carrying the winding displacement subassembly of wire rod, be provided with the line passageway of walking that is used for wearing to establish the wire rod on the scissors seat, the winding displacement anchor clamps set up walk on the line passageway, the winding displacement subassembly sets up walk the inlet wire end of line passageway, the trimming subassembly sets up walk line winding displacement anchor clamps one side for cut out the wire rod of establishing on the winding displacement anchor clamps to wearing.
Preferably, the winding displacement anchor clamps include wire clamp seat and wire clamp cover, the wire clamp seat sets up on the fastener blade holder, the fastener blade holder with the wire clamp cover is connected, be provided with the winding displacement passageway that is used for wearing to establish the wire rod between wire clamp seat and the wire clamp cover.
Preferably, the scissors seat is provided with a pin hole, the wire arranging clamp is provided with a wire arranging hole matched with the pin hole, and the wire arranging clamp is connected with the scissors seat through a quick-change pin in a quick-detachable mode.
Preferably, the thread trimming subassembly is including moving scissors, guide block, deciding scissors and drive move scissors reciprocating motion's thread trimming driver, the thread trimming driver is connected with moving scissors drive through the joint, it establishes to move the scissors cunning on the guide block, it is provided with the cutting part on the scissors to move, be provided with the slip briquetting on the guide block, make it can not break away from the guide block to move the scissors, decide the scissors with the guide block sets up relatively, and the wire rod is followed move the scissors and decide to pass between the scissors, and the thread trimming driver drives and moves the scissors and cut to deciding scissors direction motion wire rod.
Preferably, the wire arranging assembly comprises a wheel seat, a driving wheel and a driven wheel, the driving wheel and the driven wheel are connected with the wheel seat through rotating shafts, the driving wheel is abutted against the driven wheel, and the wire passes through the space between the driving wheel and the driven wheel; the flat cable driver is in driving connection with the driving wheel and drives the driving wheel to rotate.
Preferably, the winding displacement subassembly is still including compressing tightly driver and push pedal, the push pedal with compress tightly driver drive connection, compress tightly the driver and drive push pedal reciprocating motion, the push pedal with the follower butt provides constant tension for the magnet wire.
Preferably, the front end and the rear end of the wire arranging channel are respectively provided with a front wire clamp pressing knife and a rear wire clamp pressing knife.
Preferably, the wire passing component comprises a wire passing frame, a plurality of wire passing holes are uniformly formed in the wire passing frame, and wire passing ceramic eyes are arranged on the wire passing holes.
Preferably, the scissors further comprise a moving assembly, the scissors seat is connected with the moving assembly, and the moving assembly drives the scissors seat to move.
The invention has the beneficial effects that:
according to the invention, a plurality of wires are simultaneously conveyed by the winding displacement clamp, the winding displacement assembly is arranged at the wire inlet end of the wiring channel, the wire shearing assembly is arranged at one side of the winding displacement clamp, and can simultaneously output the stranded wires to perform coil winding operation, the winding displacement mold is adopted to rotate, the winding displacement outlet of the shear seat does not rotate, but the position of the winding displacement port can be controlled by the moving assembly in a three-dimensional manner, so that the electromagnetic wires can be uniformly and constantly wound on the rotary winding mold in a tension manner, and the problem of winding the stranded wires by coils is thoroughly solved.
Drawings
Fig. 1 is a schematic structural diagram of a wire arranging and cutting device of a winding machine according to the present invention.
Fig. 2 is a schematic view of a scissor mount of the present invention.
Fig. 3 is a schematic view of a thread trimming assembly of the present invention.
Fig. 4 is a schematic view of a flat cable assembly of the present invention.
Detailed Description
The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.
Referring to fig. 1-4, a winding machine winding displacement trimming device comprises a scissor seat 1, wherein a winding displacement clamp 11, a trimming assembly 2 for cutting wires and a winding displacement assembly 3 for conveying the wires are arranged on the scissor seat, a wiring passage for penetrating the wires is arranged on the scissor seat, the winding displacement clamp is arranged on the wiring passage, the winding displacement assembly is arranged at a wire inlet end of the wiring passage, and the trimming assembly is arranged on one side of the wiring displacement clamp and used for cutting the wires penetrating the winding displacement clamp 11.
According to the invention, a plurality of wires are simultaneously conveyed by the wire arranging clamp, the wire arranging component is arranged at the wire inlet end of the wire arranging channel, the wire shearing component is arranged at one side of the wire arranging clamp, and can simultaneously output the stranded wires to perform coil winding operation, and the wire winding mould is adopted to rotate, and the wire arranging outlet of the shear seat is not rotated, so that the electromagnetic wires can be uniformly wound on the wire winding mould, and the problem of winding the stranded wires by winding coils is thoroughly solved.
The winding displacement anchor clamps 11 include wire clamp seat 12 and wire clamp cover 13, the wire clamp seat sets up on fastener blade holder 14, the fastener blade holder with the wire clamp cover is connected, be provided with the winding displacement passageway that is used for wearing to establish the wire rod between fastener seat and the wire clamp cover.
The wire arranging clamp is characterized in that a pin hole 201 is formed in the shear seat 1, a wire arranging hole matched with the pin hole is formed in the wire arranging clamp, and the wire arranging clamp is connected with the shear seat in a quick-detachable mode through a quick-change pin 17.
When changing the electromagnetism line, the winding displacement anchor clamps can be dismantled fast through quick change round pin and scissors seat and be connected, dismantle the winding displacement anchor clamps fast, and the quick replacement electromagnetism line guarantees the line quality of changing, shortens the line time of changing, improves the positioning accuracy after the line changes.
The trimming subassembly is including moving scissors 21, guide block 22, deciding scissors 23 and drive move scissors reciprocating motion's trimming driver 20, the trimming driver is connected with moving the scissors drive through connecting 25, it establishes to move the scissors cunning on the guide block, it is provided with the cutting part on the scissors to move, be provided with slip briquetting 24 on the guide block, make it can not break away from on the guide block to move the scissors, decide the scissors with the guide block sets up relatively, and the wire rod is followed move scissors and decide and pass between the scissors, and the trimming driver drives and moves the scissors and cut off the wire rod to deciding scissors direction motion, and the trimming driver promotes to move scissors head, move the scissors and cut off the electromagnetic wire that passes through between deciding the scissors and moving the scissors rapidly in the slide that moves scissors sword piece and slip pressure block and become.
The wire arranging assembly comprises a wheel seat 33, a driving wheel 31 and a driven wheel 32, the driving wheel 31 and the driven wheel 32 are connected with the wheel seat through rotating shafts, the driving wheel is abutted against the driven wheel, and wires penetrate through the driving wheel and the driven wheel; and the flat cable driver 301 is in driving connection with the driving wheel and drives the driving wheel to rotate.
The winding displacement subassembly still includes compresses tightly driver 30 and push pedal, the push pedal with compress tightly driver drive connection, compress tightly the driver and drive push pedal reciprocating motion, the push pedal with the follower butt.
The push plate is abutted to the driven wheel, the wire (electromagnetic wire) has a pressing function, the constant tension of the winding can be automatically controlled, and after the electromagnetic wire is cut off after the winding is finished, the winding displacement driver drives the driving wheel to rotate and can continuously and automatically supply the wire.
The wire arranging driving wheel is controlled by the wire arranging driver to be used as wire arranging power, and the wire arranging driven wheel is controlled by the pressing driver to control the pressing force to ensure constant tension of the wire arranging.
The wire winding device is characterized in that the driving wheel and the driven wheel are rubber wheels, the wire arrangement driver is a servo motor, and the servo motor drives the driving wheel to rotate, so that a constant tension state is guaranteed in a wire feeding process of wires, and the wire winding quality is guaranteed.
Two sides of the scissors seat wire arranging clamp are fixed with two groups of wire arranging wheel seats, the two groups of wire arranging wheel seats are respectively provided with a driving wire arranging rubber wheel and a driven wire arranging rubber wheel, the driving wire arranging rubber wheel is used as the power of wire arrangement, and the driven wire arranging rubber wheel is pressed tightly.
The winding displacement driver can be a motor, and the motor can be a servo motor, a speed reduction motor or a stepping motor.
The winding displacement fixture is fixed on the scissor seat through the quick-change pin, and the electromagnetic wires are uniformly arranged in the winding displacement fixture and wound on the winding mold through the winding displacement fixture; the quick change pin is pulled out, so that the flat cable clamp can be quickly pulled out, and the electromagnetic wire can be quickly changed;
the middle part of the wire arranging clamp is provided with a wire cutting assembly which is fixed on the shear seat, and the wire cutting is controlled by a wire cutting cylinder;
the pressing driver and the trimming driver can provide power for a hydraulic device, a pneumatic device, a servo motor (driving a screw rod, a cam and the like to do reciprocating motion) and the like.
The front end and the rear end of the wire arranging channel are respectively provided with a front wire clamp pressing knife 15 and a rear wire clamp pressing knife 16.
Still include the line part of crossing, cross the setting of line part on removing the subassembly, including crossing line frame 7, evenly be provided with a plurality of line holes 71 of crossing on crossing the line frame, cross the line hole and be equipped with line porcelain eye, the electromagnetic wire passes through the porcelain eye and lets in the line and cut the line part.
The lower part of the X-axis mobile device is provided with 2 wire passing frames 7 which are provided with vertically and uniformly arranged porcelain eyes for passing electromagnetic wires.
The scissors seat is connected with the moving assembly, and the moving assembly drives the scissors seat to move.
The moving assembly is a multi-axis manipulator, and a preferable scheme in this embodiment is to use a three-axis manipulator, which includes an X-axis moving device 4, a Y-axis moving device 5, and a Z-axis moving device 6, and the X-axis moving device, the Y-axis moving device, and the Z-axis moving device may all be linear motors or moving modules and other moving devices. The Z-axis moving device is arranged on the Y-axis moving device in a sliding mode, and the X-axis moving device is arranged on the Z-axis moving device in a sliding mode.
The X-axis moving device comprises a transverse moving frame 43, a transverse moving motor 44 is arranged on the transverse moving frame, the transverse moving motor is arranged at one end of the transverse moving frame, a fixed joint 41 is arranged at the other end of the transverse moving frame, a driven wheel 42 is arranged on the fixed joint, an output wheel of the transverse moving motor is connected with the driven wheel through a synchronous belt, a clamping block is arranged on the synchronous belt, the clamping block is connected with a connecting plate, and the connecting plate is connected with the Z-axis moving device.
Under the drive of the moving assembly, the wire arranging port on the scissor seat can move in a three-dimensional space in cooperation with the rotary die, a coil is wound according to a set program, and a plurality of strands of electromagnetic wires can be uniformly arranged and discharged out of the wire outlet port through the wire arranging clamp and are uniformly wound on the winding die.
Application process
Passing a plurality of strands of electromagnetic wires through the porcelain eyes;
and pulling out the quick-change pin, taking down the wire arranging fixture die, clamping the electromagnetic wire passing through the porcelain eye between a wire clamp seat and a wire clamp cover of the wire arranging fixture die, inserting the electromagnetic wire into the scissor seat, and fixing the electromagnetic wire by the quick-change pin.
The pressure of the flat cable driven wheel is adjusted through a control system or manual control;
the position of the wire arranging opening is adjusted through a control system or manual control, and the wire winding operation is carried out after the wire arranging opening is aligned with the rotary type wire winding die.
When the electromagnetic wire 8 is used up for replacing the wire, the electromagnetic wire can be quickly installed only by pulling down the quick-change pin and taking down the wire arranging clamp die without threading a single wire.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
Claims (9)
1. The utility model provides a coiling machine arranges trimming device, its characterized in that, includes the scissors seat, be provided with the winding displacement anchor clamps on the scissors seat, be used for tailorring the trimming subassembly of wire rod and be used for carrying the winding displacement subassembly of wire rod, be provided with the line passageway of walking that is used for wearing to establish the wire rod on the scissors seat, the winding displacement anchor clamps set up walk on the line passageway, the winding displacement subassembly sets up walk the inlet wire end of line passageway, the trimming subassembly sets up walk line winding displacement anchor clamps one side for cut out the wire rod of establishing on the winding displacement anchor clamps to wearing.
2. The winding machine wire arranging and trimming device according to claim 1, wherein the wire arranging clamp comprises a wire clamp seat and a wire clamp cover, the wire clamp seat is arranged on a wire clamp tool apron, the wire clamp tool apron is connected with the wire clamp cover, and a wire arranging channel for a wire to pass through is arranged between the wire clamp seat and the wire clamp cover.
3. The winding machine wire arranging and shearing device according to claim 2, wherein the shear seat is provided with pin holes, the wire arranging clamp is provided with wire arranging holes matched with the pin holes, and the wire arranging clamp is connected with the shear seat in a quick-detachable manner through quick-change pins.
4. The wire arranging and cutting device of the winding machine according to claim 1, wherein the wire cutting assembly comprises a movable scissor, a guide block, a fixed scissor and a wire cutting driver for driving the movable scissor to reciprocate, the wire cutting driver is in driving connection with the movable scissor through a joint, the movable scissor is slidably arranged on the guide block, a blade is arranged on the movable scissor, a sliding press block is arranged on the guide block, so that the movable scissor cannot be separated from the guide block, the fixed scissor is arranged opposite to the guide block, a wire passes through the space between the movable scissor and the fixed scissor, and the wire cutting driver drives the movable scissor to move towards the direction of the fixed scissor to cut the wire.
5. The winding machine wire arranging and cutting device according to claim 1, wherein the wire arranging assembly comprises a wheel seat, a driving wheel and a driven wheel, the driving wheel and the driven wheel are connected with the wheel seat through rotating shafts, the driving wheel is abutted against the driven wheel, and the wire rod penetrates through the driving wheel and the driven wheel; the flat cable driver is in driving connection with the driving wheel and drives the driving wheel to rotate.
6. The winding machine wire arranging and cutting device according to claim 5, wherein the wire arranging assembly further comprises a pressing driver and a push plate, the push plate is in driving connection with the pressing driver, the pressing driver drives the push plate to reciprocate, and the push plate is abutted to the driven wheel to provide constant tension for the electromagnetic wire.
7. The winding machine wire cutting device according to claim 2, wherein a front wire clamp pressing knife and a rear wire clamp pressing knife are respectively provided at the front end and the rear end of the wire arranging channel.
8. The wire arranging and cutting device of the winding machine according to claim 1, further comprising a wire passing component, wherein the wire passing component comprises a wire passing frame, a plurality of wire passing holes are uniformly arranged on the wire passing frame, and wire passing porcelain eyes are arranged on the wire passing holes.
9. The wire arranging and trimming device of claim 1, further comprising a moving assembly, wherein the scissor base is connected to the moving assembly, and the moving assembly drives the scissor base to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010056441.9A CN111130285A (en) | 2020-01-18 | 2020-01-18 | Wire arranging and shearing device of winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010056441.9A CN111130285A (en) | 2020-01-18 | 2020-01-18 | Wire arranging and shearing device of winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111130285A true CN111130285A (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010056441.9A Pending CN111130285A (en) | 2020-01-18 | 2020-01-18 | Wire arranging and shearing device of winding machine |
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| Country | Link |
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| CN (1) | CN111130285A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112466654A (en) * | 2020-11-02 | 2021-03-09 | 浙江田中精机股份有限公司 | Wireless charging receiving end coil winding machine |
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|---|---|---|---|---|
| KR20030010058A (en) * | 2001-07-25 | 2003-02-05 | (주)누리 이엔지 | Bobbin unit for winding a coreless coil, spindle unit for winding machine, winding machine of multi-spindle type, apparatus for controlling tension of wire, and winding system for winding a coil |
| CN102683000A (en) * | 2012-06-01 | 2012-09-19 | 唐德红 | Winding machine |
| JP2014146796A (en) * | 2013-01-25 | 2014-08-14 | All Ring Tech Co Ltd | Hold positioning method and apparatus for winding machine |
| CN109067118A (en) * | 2018-09-26 | 2018-12-21 | 江苏本格自动化科技有限公司 | A kind of winding and inserting all-in-one machine of Full-automatic uniform wiring |
| CN109149883A (en) * | 2018-09-26 | 2019-01-04 | 江苏本格自动化科技有限公司 | It is a kind of to be automatically evenly distributed with line winding device |
| CN110233043A (en) * | 2019-06-21 | 2019-09-13 | 东莞市智感机械电子科技有限公司 | Wire storage mechanism and fully-automatic series coil winder are cut in drawing |
| CN110277240A (en) * | 2019-07-22 | 2019-09-24 | 深圳市稳定机械有限公司 | A kind of coil precise wire arrangement device and method |
| US20190296618A1 (en) * | 2018-03-26 | 2019-09-26 | Dongguan University Of Technology | Automatic motor lead wire cutting and twisting assembly |
| CN211209541U (en) * | 2020-01-18 | 2020-08-07 | 江苏本格自动化科技有限公司 | Wire arranging and shearing device of winding machine |
-
2020
- 2020-01-18 CN CN202010056441.9A patent/CN111130285A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030010058A (en) * | 2001-07-25 | 2003-02-05 | (주)누리 이엔지 | Bobbin unit for winding a coreless coil, spindle unit for winding machine, winding machine of multi-spindle type, apparatus for controlling tension of wire, and winding system for winding a coil |
| CN102683000A (en) * | 2012-06-01 | 2012-09-19 | 唐德红 | Winding machine |
| JP2014146796A (en) * | 2013-01-25 | 2014-08-14 | All Ring Tech Co Ltd | Hold positioning method and apparatus for winding machine |
| US20190296618A1 (en) * | 2018-03-26 | 2019-09-26 | Dongguan University Of Technology | Automatic motor lead wire cutting and twisting assembly |
| CN109067118A (en) * | 2018-09-26 | 2018-12-21 | 江苏本格自动化科技有限公司 | A kind of winding and inserting all-in-one machine of Full-automatic uniform wiring |
| CN109149883A (en) * | 2018-09-26 | 2019-01-04 | 江苏本格自动化科技有限公司 | It is a kind of to be automatically evenly distributed with line winding device |
| CN110233043A (en) * | 2019-06-21 | 2019-09-13 | 东莞市智感机械电子科技有限公司 | Wire storage mechanism and fully-automatic series coil winder are cut in drawing |
| CN110277240A (en) * | 2019-07-22 | 2019-09-24 | 深圳市稳定机械有限公司 | A kind of coil precise wire arrangement device and method |
| CN211209541U (en) * | 2020-01-18 | 2020-08-07 | 江苏本格自动化科技有限公司 | Wire arranging and shearing device of winding machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112466654A (en) * | 2020-11-02 | 2021-03-09 | 浙江田中精机股份有限公司 | Wireless charging receiving end coil winding machine |
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