CN111116097A - Artificial quartz stone plate and preparation method thereof - Google Patents
Artificial quartz stone plate and preparation method thereof Download PDFInfo
- Publication number
- CN111116097A CN111116097A CN202010046172.8A CN202010046172A CN111116097A CN 111116097 A CN111116097 A CN 111116097A CN 202010046172 A CN202010046172 A CN 202010046172A CN 111116097 A CN111116097 A CN 111116097A
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- mesh
- quartz
- glass
- quartz stone
- plate
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
- C04B2111/542—Artificial natural stone
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
The invention discloses an artificial quartz stone slab and a preparation method thereof, and relates to the technical field of artificial quartz stone production, wherein the raw material formula comprises, by weight, 8% of resin, 19% of 800-mesh quartz powder, 11% of 400-mesh quartz powder, 13% of 80-mesh quartz sand, 17% of 60-mesh quartz sand, 8% of 80-mesh glass, 6% of 10-mesh glass, 18% of 40-mesh white glass, 2% of coupling agent, 0.5% of cobalt and 1% of curing agent; therefore, the artificial quartz stone plate manufactured by the method has the advantages of long service life, difficulty in cracking and the like.
Description
Technical Field
The invention relates to the technical field of artificial quartz stone production, in particular to an artificial quartz stone plate and a preparation method thereof.
Background
The artificial quartz stone is composed of more than 90 percent of natural quartz, about 10 percent of pigment, resin and other additives for adjusting bonding, curing and the like; the plate is processed by a production method of negative pressure vacuum, high frequency vibration molding and heating curing (the temperature is determined according to the type of curing agent), and the plate has the characteristics of hard texture (Mohs hardness of 5-7), compact structure (density of 2.3 g/cubic centimeter) and incomparable wear resistance, pressure resistance, high temperature resistance, corrosion resistance, seepage prevention and the like compared with other decorative materials.
The application of the artificial quartz stone is mainly used in the furniture industry, but the artificial quartz stone on the market has certain problems in the furniture application, and the main reasons are that the furniture has short service life and the quartz stone plate is easy to crack.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an artificial quartz stone plate and a preparation method thereof, so as to solve the problem that the artificial quartz stone is easy to crack in the prior art described in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the artificial quartz stone slab comprises, by weight, 6-10% of resin, 17-21% of 800-mesh quartz powder, 8-14% of 400-mesh quartz powder, 10-15% of 80-mesh quartz sand, 15-20% of 60-mesh quartz sand, 5-10% of 80-mesh glass, 4-9% of 10-mesh glass, 15-20% of 40-mesh white glass, 1-3% of coupling agent, 0.4-0.6% of cobalt and 0.8-1.2% of curing agent.
Preferably: the artificial quartz stone slab comprises, by weight, 8% of resin, 19% of 800-mesh quartz powder, 11% of 400-mesh quartz powder, 13% of 80-mesh quartz sand, 17% of 60-mesh quartz sand, 8% of 80-mesh glass, 6% of 10-mesh glass, 18% of 40-mesh white glass, 2% of a coupling agent, 0.5% of cobalt and 1% of a curing agent.
A method for preparing an artificial quartz stone slab comprises the following preparation steps:
(1) firstly, washing selected 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass in clear water, taking out impurities, and then airing the cleaned 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass;
(2) then introducing the raw materials dried in the step (1), resin, 800-mesh quartz powder, 400-mesh quartz powder, a coupling agent, cobalt and a curing agent into a raw material mixing tower, and stirring and mixing;
(3) conveying the uniformly stirred raw materials into a forming machine through a conveyor belt, and then producing a preliminarily formed plate-shaped plate by the forming machine;
(4) conveying the preliminarily molded plate-shaped plate into a vacuum die-casting machine through a conveyor belt, and processing for 13-18 minutes to obtain a semi-finished quartz stone plate;
(5) then fixing the semi-finished quartz stone plate at normal temperature for 30-40 minutes, then baking the quartz stone plate cured at the normal temperature in a baking oven at 50-60 ℃ for 40-50 minutes, and then taking out the quartz stone plate and standing to the normal temperature for later use;
(6) and polishing the quartz stone plate which is kept stand to normal temperature in a polishing machine to obtain a finished product of the quartz stone plate.
Preferably: the cobalt is normal temperature cobalt.
Preferably: the curing agent is methyl ethyl ketone peroxide.
The beneficial effect of adopting above technical scheme is:
the resin gelling time can be effectively controlled by adding a proper amount of curing agent, so that the heat loss of the quartz stone plate in the production process is reduced, and the cracking of the quartz stone plate in the manufacturing process is reduced; the traditional drying building can be abandoned to dry and solidify the quartz stone plate by adding cobalt and methyl ethyl ketone peroxide, and normal-temperature solidification is adopted, so that cracking of the quartz stone plate due to high temperature in the production process is reduced.
Detailed Description
The following detailed description of embodiments of the invention:
example 1
The artificial quartz stone slab comprises, by weight, 8% of resin, 19% of 800-mesh quartz powder, 11% of 400-mesh quartz powder, 13% of 80-mesh quartz sand, 17% of 60-mesh quartz sand, 8% of 80-mesh glass, 6% of 10-mesh glass, 18% of 40-mesh white glass, 2% of a coupling agent, 0.5% of cobalt and 1% of a curing agent.
A method for preparing an artificial quartz stone slab comprises the following preparation steps:
(1) firstly, washing selected 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass in clear water, taking out impurities, and then airing the cleaned 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass;
(2) then introducing the raw materials dried in the step (1), resin, 800-mesh quartz powder, 400-mesh quartz powder, a coupling agent, normal-temperature cobalt and methyl ethyl ketone peroxide into a raw material mixing tower, and stirring and mixing;
(3) conveying the uniformly stirred raw materials into a forming machine through a conveyor belt, and then producing a preliminarily formed plate-shaped plate by the forming machine;
(4) conveying the preliminarily molded plate-shaped plate into a vacuum die-casting machine through a conveyor belt, and processing for 15 minutes to obtain a semi-finished quartz stone plate;
(5) then, fixing the semi-finished quartz stone plate at normal temperature for 35 minutes, then baking the quartz stone plate cured at the normal temperature in a 55 ℃ oven for 45 minutes, and then taking out the quartz stone plate and standing to the normal temperature for later use;
(6) and polishing the quartz stone plate which is kept stand to normal temperature in a polishing machine to obtain a finished product of the quartz stone plate.
Example 2
The artificial quartz stone slab comprises, by weight, 7% of resin, 18% of 800-mesh quartz powder, 13% of 400-mesh quartz powder, 11% of 80-mesh quartz sand, 16% of 60-mesh quartz sand, 7% of 80-mesh glass, 7% of 10-mesh glass, 8% of 40-mesh white glass, 2% of a coupling agent, 0.6% of cobalt and 1.1% of a curing agent.
Preferably: the artificial quartz stone slab comprises, by weight, 8% of resin, 19% of 800-mesh quartz powder, 11% of 400-mesh quartz powder, 13% of 80-mesh quartz sand, 17% of 60-mesh quartz sand, 8% of 80-mesh glass, 6% of 10-mesh glass, 18% of 40-mesh white glass, 2% of a coupling agent, 0.5% of cobalt and 1% of a curing agent.
A method for preparing an artificial quartz stone slab comprises the following preparation steps:
(1) firstly, washing selected 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass in clear water, taking out impurities, and then airing the cleaned 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass;
(2) then introducing the raw materials dried in the step (1), resin, 800-mesh quartz powder, 400-mesh quartz powder, a coupling agent, cobalt and a curing agent into a raw material mixing tower, and stirring and mixing;
(3) conveying the uniformly stirred raw materials into a forming machine through a conveyor belt, and then producing a preliminarily formed plate-shaped plate by the forming machine;
(4) conveying the preliminarily molded plate-shaped plate into a vacuum die-casting machine through a conveyor belt, and processing for 16 minutes to obtain a semi-finished quartz stone plate;
(5) then, fixing the semi-finished quartz stone plate at normal temperature for 40 minutes, then sending the quartz stone plate cured at the normal temperature into a 58 ℃ oven for baking for 42 minutes, and then taking out the quartz stone plate and standing to the normal temperature for later use;
(6) and polishing the quartz stone plate which is kept stand to normal temperature in a polishing machine to obtain a finished product of the quartz stone plate.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.
Claims (5)
1. An artificial quartz stone slab, characterized in that: the raw material formula comprises, by weight, 6% -10% of resin, 17% -21% of 800-mesh quartz powder, 8% -14% of 400-mesh quartz powder, 10% -15% of 80-mesh quartz sand, 15% -20% of 60-mesh quartz sand, 5% -10% of 80-mesh glass, 4% -9% of 10-mesh glass, 15% -20% of 40-mesh white glass, 1% -3% of coupling agent, 0.4% -0.6% of cobalt and 0.8% -1.2% of curing agent.
2. The artificial quartz stone slab of claim 1, wherein the raw material formula comprises, by weight, 8% of resin, 19% of 800-mesh quartz powder, 11% of 400-mesh quartz powder, 13% of 80-mesh quartz sand, 17% of 60-mesh quartz sand, 8% of 80-mesh glass, 6% of 10-mesh glass, 18% of 40-mesh white glass, 2% of coupling agent, 0.5% of cobalt, and 1% of curing agent.
3. A method for producing an artificial quartz stone slab as claimed in claim 1, characterized by the following production steps:
(1) firstly, washing selected 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass in clear water, taking out impurities, and then airing the cleaned 80-mesh quartz sand, 60-mesh quartz sand, 80-mesh glass, 10-mesh glass and 40-mesh white glass;
(2) then introducing the raw materials dried in the step (1), resin, 800-mesh quartz powder, 400-mesh quartz powder, a coupling agent, cobalt and a curing agent into a raw material mixing tower, and stirring and mixing;
(3) conveying the uniformly stirred raw materials into a forming machine through a conveyor belt, and then producing a preliminarily formed plate-shaped plate by the forming machine;
(4) conveying the preliminarily molded plate-shaped plate into a vacuum die-casting machine through a conveyor belt, and processing for 13-18 minutes to obtain a semi-finished quartz stone plate;
(5) then fixing the semi-finished quartz stone plate at normal temperature for 30-40 minutes, then baking the quartz stone plate cured at the normal temperature in a baking oven at 50-60 ℃ for 40-50 minutes, and then taking out the quartz stone plate and standing to the normal temperature for later use;
(6) and polishing the quartz stone plate which is kept stand to normal temperature in a polishing machine to obtain a finished product of the quartz stone plate.
4. A method for producing an artificial quartz stone slab as claimed in claim 3, characterized in that said cobalt is normal temperature cobalt.
5. A method for producing an artificial quartz stone slab as claimed in claim 3, wherein said curing agent is methyl ethyl ketone peroxide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010046172.8A CN111116097A (en) | 2020-01-16 | 2020-01-16 | Artificial quartz stone plate and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010046172.8A CN111116097A (en) | 2020-01-16 | 2020-01-16 | Artificial quartz stone plate and preparation method thereof |
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| CN111116097A true CN111116097A (en) | 2020-05-08 |
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| CN202010046172.8A Pending CN111116097A (en) | 2020-01-16 | 2020-01-16 | Artificial quartz stone plate and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111978011A (en) * | 2020-08-29 | 2020-11-24 | 泉州艺峰股份有限公司 | Quartz plate and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011148389A1 (en) * | 2010-05-28 | 2011-12-01 | Gosakan Aravamudan | Ornamentation of quartz resin composites |
| CN105621949A (en) * | 2014-11-25 | 2016-06-01 | 佛山市高明区明城镇新能源新材料产业技术创新中心 | Artificial quartz stone slabs and preparation method thereof |
| CN105776951A (en) * | 2014-12-26 | 2016-07-20 | 哈尔滨润德伟业科技发展有限公司 | Method for processing high-performance artificial quartz stone |
| CN106810107A (en) * | 2015-11-30 | 2017-06-09 | 衡阳市雅典娜石英石有限公司 | A kind of plain quarz stone slab and preparation method |
| CN109133721A (en) * | 2018-08-27 | 2019-01-04 | 衡阳市雅典娜石英石有限公司 | A kind of high temperature resistant artificial quartz stone and preparation method thereof |
| CN109851279A (en) * | 2018-12-28 | 2019-06-07 | 武汉科技大学 | A kind of artificial stone and preparation method thereof |
-
2020
- 2020-01-16 CN CN202010046172.8A patent/CN111116097A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011148389A1 (en) * | 2010-05-28 | 2011-12-01 | Gosakan Aravamudan | Ornamentation of quartz resin composites |
| CN105621949A (en) * | 2014-11-25 | 2016-06-01 | 佛山市高明区明城镇新能源新材料产业技术创新中心 | Artificial quartz stone slabs and preparation method thereof |
| CN105776951A (en) * | 2014-12-26 | 2016-07-20 | 哈尔滨润德伟业科技发展有限公司 | Method for processing high-performance artificial quartz stone |
| CN106810107A (en) * | 2015-11-30 | 2017-06-09 | 衡阳市雅典娜石英石有限公司 | A kind of plain quarz stone slab and preparation method |
| CN109133721A (en) * | 2018-08-27 | 2019-01-04 | 衡阳市雅典娜石英石有限公司 | A kind of high temperature resistant artificial quartz stone and preparation method thereof |
| CN109851279A (en) * | 2018-12-28 | 2019-06-07 | 武汉科技大学 | A kind of artificial stone and preparation method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111978011A (en) * | 2020-08-29 | 2020-11-24 | 泉州艺峰股份有限公司 | Quartz plate and preparation method thereof |
| CN111978011B (en) * | 2020-08-29 | 2022-03-25 | 泉州艺峰股份有限公司 | Quartz plate and preparation method thereof |
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Application publication date: 20200508 |