CN111115198A - PCM automatic on-line feeding equipment and material transportation control method - Google Patents
PCM automatic on-line feeding equipment and material transportation control method Download PDFInfo
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- CN111115198A CN111115198A CN201911396195.5A CN201911396195A CN111115198A CN 111115198 A CN111115198 A CN 111115198A CN 201911396195 A CN201911396195 A CN 201911396195A CN 111115198 A CN111115198 A CN 111115198A
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- 239000000463 material Substances 0.000 title claims abstract description 130
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 141
- 230000007704 transition Effects 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000009194 climbing Effects 0.000 description 12
- 238000006073 displacement reaction Methods 0.000 description 8
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 5
- 238000013016 damping Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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Abstract
The invention belongs to the technical field of PCM plate production equipment, and discloses PCM automatic line feeding equipment and a material transportation control method, wherein the PCM automatic line feeding equipment comprises a rack and a material tray, wherein a conveying line assembly is arranged on the rack and used for conveying the material tray, and the conveying line assembly comprises a material feeding line and a plate returning line; the first mobile jacking mechanism is used for receiving and jacking the material tray on the plate returning line to a first manual operation plane; and at least one side of the first moving jacking mechanism is provided with a second moving jacking mechanism which jacks the material tray on the second manual operation plane to the height of the material feeding line and transfers the material tray to the material feeding line. The material tray carrying the PCM plate is conveyed rapidly and orderly through the PCM automatic line feeding equipment and a material transportation control method.
Description
Technical Field
The invention relates to the technical field of PCM (pulse code modulation) board production equipment, in particular to PCM automatic on-line feeding equipment and a material transportation control method.
Background
In a PCM production line system, a PCB and an FPC are generally required to be loaded together into a tray and soldered to form an integral PCM board. In the traditional operation method, the PCB and the FPC board are sequentially loaded into the material tray manually, according to experience, in the same time period, the number of the PCBs loaded by one worker is larger than or equal to the number of the FPCs loaded by two workers, namely, one worker loads the PCBs at the beginning of the production line equipment, one or more workers are arranged at the next position of the production line equipment to load the FPC board, the sequence of the PCB loading stations and the FPC board loading stations of the production line equipment is unreasonable, the material tray filled with the PCBs and the FPC board cannot flow to the next procedure in a rapid and orderly mode, and the efficiency of the workers for installing the PCBs and the FPC board cannot be fully exerted.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide PCM automatic line feeding equipment which can quickly and orderly transport a tray filled with PCBs and FPC boards to the next station.
Aiming at the defects in the prior art, the technical problem to be solved by the invention is to provide a material transportation control method, which can realize circulation of material trays in a production line rapidly and orderly.
In order to achieve the purpose, the invention adopts the following technical scheme:
PCM automatic line charging equipment, including frame and charging tray, be provided with in the frame:
the conveying line assembly is used for conveying the material tray and comprises a material conveying line and a plate returning line;
the first moving jacking mechanism receives the material tray on the return plate line and jacks the material tray to a first manual operation plane;
the second mobile jacking mechanism is arranged on at least one side of the first mobile jacking mechanism and used for jacking the material tray on a second manual operation plane to the height of the feeding line and transferring the material tray to the feeding line;
and a transition platform is arranged between the first manual operation plane and the second manual operation plane.
Preferably, the second removes climbing mechanism and is two sets of, two sets of the second removes climbing mechanism set up respectively in the both sides of first removal climbing mechanism, first removal climbing mechanism will the charging tray jacking is to first manual operation plane back, and the manual work will the charging tray is placed first removal climbing mechanism both sides on the transition platform, the transition platform bears the buffer memory the charging tray.
As a preferable technical solution, the feeding line is located above the plate returning line, the plane of the feeding line is higher than the second manual operation plane, and the plane of the plate returning line is lower than the first manual operation plane.
As a preferred technical solution, the frame is further provided with:
the first transfer mechanism is positioned at the position, corresponding to the first moving jacking mechanism, of the plate returning line and used for jacking the material tray on the plate returning line and transferring the material tray to the first moving jacking mechanism;
and the second transfer mechanism is positioned on the feeding line and corresponds to the second moving jacking mechanism, and is used for bearing the material tray on the second moving jacking mechanism and moving the material tray to the feeding line.
Specifically, one end of the plate returning line and one end of the feeding line are vertically aligned and correspond to one group of the second movable jacking mechanism, the other end of the plate returning line corresponds to the first movable jacking mechanism, the other end of the feeding line corresponds to the other group of the second movable jacking mechanism, the length of the plate returning line is set to be two thirds of the length of the feeding line, the material consumption is saved, and the cost is reduced.
As a preferred technical solution, the first transfer mechanism is located below the plate returning line, and the first transfer mechanism includes a third jacking cylinder, a third cylinder support plate, and a third bearing assembly;
the third cylinder supporting plate is fixedly arranged on the rack, the third jacking cylinder and the third bearing assembly are positioned above the third cylinder supporting plate, the third jacking cylinder is fixedly connected with the third bearing assembly, the power output end of the third jacking cylinder is connected with the top of the third cylinder supporting plate, and the third jacking cylinder drives the third bearing assembly to move upwards and jack the charging tray on the plate returning line;
the second transfer mechanism is positioned between the feeding line and the return line and comprises a fourth jacking cylinder, a fourth cylinder supporting plate and a fourth bearing assembly;
the fourth cylinder backup pad is fixed set up in the frame, the fourth jacking cylinder with the fourth carrier assembly is located the top of fourth cylinder backup pad, the fourth jacking cylinder with fourth carrier assembly fixed connection, the power take off end of fourth jacking cylinder is connected the top of fourth cylinder backup pad, the drive of fourth jacking cylinder fourth carrier assembly rebound extremely the top of pay-off line is accepted the charging tray.
As a preferred technical solution, the first transfer mechanism further includes a third driving member and a third belt;
the third driving piece is arranged on the third bearing component, the third belt is in transmission connection with a power output end of the third driving piece, and the third driving piece drives the third belt to convey the material tray above the third belt to the first moving jacking mechanism;
the second transfer mechanism further comprises a fourth driving piece and a fourth belt;
the fourth driving part is arranged on the fourth bearing component, the fourth belt is in transmission connection with the power output end of the fourth driving part, and the fourth driving part drives the fourth belt to carry the material tray on the second mobile jacking mechanism.
Preferably, the first transfer mechanism further comprises a first cross beam frame and a third buffer device, one end of the first cross beam frame is fixedly connected with the third cylinder support plate, the other end of the first cross beam frame upwards penetrates through the third bearing assembly, and the first cross beam frame is used for avoiding the third bearing assembly from moving and deviating; the third buffer devices are two groups, one group of the third buffer devices is arranged on the first cross beam frame, the other group of the third buffer devices is arranged on the third cylinder supporting plate, and the third buffer devices are used for limiting the vertical displacement of the third bearing assembly.
Preferably, the first transfer mechanism further includes a third tensioning wheel device and a third rotation axis, the third tensioning wheel device is disposed on one side of the third bearing assembly, the third rotation axis is located above the third bearing assembly, one end of the third rotation axis penetrates through one side of the third bearing assembly and is close to the third tensioning wheel device, the third belt is wound between the third rotation axis and the third tensioning wheel device, and the third driving member drives the third rotation axis to rotate so as to drive the third belt to rotate, so as to transfer the material tray to the first mobile jacking mechanism.
Preferably, the second transfer mechanism further comprises a second cross beam and a fourth buffer device, one end of the second cross beam is fixedly connected with the fourth cylinder support plate, the other end of the second cross beam upwards penetrates through the fourth bearing assembly, and the second cross beam is used for avoiding the fourth bearing assembly from moving and deviating; the number of the fourth buffer devices is two, one group of the fourth buffer devices is arranged on the second cross beam frame, the other group of the fourth buffer devices is arranged on the fourth cylinder supporting plate, and the fourth buffer devices are used for limiting the displacement of the fourth bearing assembly in the vertical direction.
Preferably, the second transfer mechanism further includes a fourth tensioning wheel device and a fourth rotating shaft, the fourth tensioning wheel device is disposed on one side of the fourth bearing component, the fourth rotating shaft is located above the fourth bearing component, one end of the fourth rotating shaft penetrates through one side of the fourth bearing component and is close to the fourth tensioning wheel device, the fourth belt is wound between the fourth rotating shaft and the fourth tensioning wheel device, and the fourth driving component drives the fourth rotating shaft to rotate so as to drive the fourth belt to rotate, so as to receive the material tray on the first moving and lifting mechanism.
As a preferred technical solution, the first mobile jacking mechanism includes a first cylinder support plate, a first bearing assembly and a first jacking cylinder;
the first cylinder supporting plate is fixedly arranged on the rack; the first bearing assembly is positioned above the first cylinder supporting plate and is used for bearing the material tray; the first jacking cylinder is fixedly arranged at the bottom of the first cylinder supporting plate, a power output end of the first jacking cylinder penetrates through the first cylinder supporting plate upwards and is connected with the bottom of the first bearing assembly, and the first jacking cylinder drives the first bearing assembly to move in the vertical direction so as to jack the material tray to a first manual operation plane;
the second movable jacking mechanism comprises a second cylinder supporting plate, a second bearing assembly and a second jacking cylinder;
the second cylinder supporting plate is fixedly arranged on the rack; the second bearing assembly is positioned above the second cylinder supporting plate and is used for bearing the material tray; the second jacking cylinder is fixedly arranged at the bottom of the second cylinder supporting plate, the power output end of the second jacking cylinder upwards penetrates through the second cylinder supporting plate and is connected with the bottom of the second bearing component, and the second jacking cylinder drives the second bearing component to move in the vertical direction, so that the material tray is jacked to the height of the material conveying line from the second manual operation plane.
As a preferred technical solution, the first mobile jacking mechanism further includes a first driving member and a first belt;
the first driving piece is arranged on the first bearing assembly, the first belt is in transmission connection with a power output end of the first driving piece, and the first driving piece drives the first belt to bear the material tray above the plate returning line;
the second mobile jacking mechanism further comprises a second driving piece and a second belt;
the second driving piece is arranged on the second bearing component, the second belt is in transmission connection with the power output end of the second driving piece, and the second driving piece drives the second belt to horizontally convey the material tray to the position above the material conveying line.
Preferably, the first mobile jacking mechanism further comprises a first tensioning wheel device and a first rotating shaft, the first tensioning wheel device is arranged on one side of the first bearing component, the first rotating shaft is located above the first bearing component, one end of the first rotating shaft penetrates through one side of the first bearing component and is close to the first tensioning wheel device, the first belt is arranged between the first rotating shaft and the first tensioning wheel device in a winding mode, and the first driving piece drives the first rotating shaft to rotate so as to drive the first belt to rotate and bear the material tray above the return plate line.
Preferably, first carrier assembly includes first motor backup pad, first charging tray backup pad and first support post, first removal climbing mechanism still includes first uide bushing and first leading truck, first uide bushing runs through and is fixed in first cylinder backup pad, first leading truck runs through first uide bushing and with the bottom of first motor backup pad is connected, first uide bushing with first leading truck sliding fit improves the mobility stability, the one end fixed connection of first support post the first motor backup pad, the other end fixed connection of first support post the first charging tray backup pad, first charging tray backup pad supports the charging tray.
Preferably, the first mobile jacking mechanism further comprises a first motor buffer, a first guide buffer and a first guide stopper, the first guide stopper is arranged at the bottom of the first guide frame, the first guide buffer is arranged on the first cylinder supporting plate and extends to the first guide stopper in a corresponding protruding mode, the first guide buffer and the first guide stopper are used for limiting the vertical displacement of the first guide frame, the first motor buffer is arranged on the first motor supporting plate and extends to the first cylinder supporting plate in a protruding mode, the distance between the first cylinder supporting plate and the first motor supporting plate is limited, and impact is reduced.
Preferably, the second moving jacking mechanism further includes a second tensioning wheel device and a second rotating shaft, the second tensioning wheel device is disposed on one side of the second bearing component, the second rotating shaft is located above the second bearing component, one end of the second rotating shaft penetrates through one side of the second bearing component and is close to the second tensioning wheel device, the second belt is wound between the second rotating shaft and the second tensioning wheel device, and the second driving member drives the second rotating shaft to rotate so as to drive the second belt to rotate, so that the material tray is conveyed to the feeding line.
Preferably, the second bearing assembly includes second motor backup pad, second charging tray backup pad and second back up post, the second removes climbing mechanism still includes second uide bushing and second leading truck, the second uide bushing runs through and is fixed in second cylinder backup pad, the second leading truck runs through the second uide bushing and with the bottom of second motor backup pad is connected, the second uide bushing with second leading truck sliding fit improves the mobility stability, the one end fixed connection of second back up post the second motor backup pad, the other end fixed connection of second back up post the second charging tray backup pad, the second charging tray backup pad supports the charging tray.
Preferably, the second mobile jacking mechanism further comprises a second motor buffer, a second guide buffer and a second guide stopper, the second guide stopper is arranged at the bottom of the second guide frame, the second guide buffer is arranged on the second air cylinder support plate and extends to the second guide stopper in a corresponding protruding mode, the second guide buffer and the second guide stopper are used for limiting the vertical displacement of the second guide frame, the second motor buffer is arranged on the second motor support plate and extends to the second air cylinder support plate in a protruding mode, the distance between the second air cylinder support plate and the second motor support plate is limited, and impact is reduced.
A material transportation control method comprises the following steps:
s10, judging whether a tray exists on the first manual operation plane;
s20, if not, the first mobile jacking mechanism obtains a material tray from the plate returning line and jacks the material tray to a first manual operation plane;
s30, loading the first workpiece to the tray;
s40, when the tray is fully loaded with the first workpiece, the tray is transferred to a second manual operation plane through the transition platform;
s50, loading a second workpiece to the tray;
s60, when the tray is fully loaded with a second workpiece, the second movable jacking mechanism jacks and transfers the tray to the material conveying line;
and S70, when the first workpiece and the second workpiece are taken out, the tray is transferred from the feeding line to the returning line.
As a preferred technical solution, after S10, the method further includes the following steps:
s15, if yes, returning to S10.
As a preferred technical solution, S60 specifically is:
when the material tray is fully loaded with a second workpiece, judging whether the material tray exists at the position of the feeding line corresponding to the second mobile jacking mechanism;
if not, the second mobile jacking mechanism jacks up the material tray and transfers the material tray to the material conveying line;
if yes, returning to the step: and judging whether a material tray exists at the position of the material feeding line corresponding to the second moving jacking mechanism.
The invention has the beneficial effects that: the PCM automatic line feeding equipment comprises a rack and a material tray, wherein a conveying line assembly is arranged on the rack and used for conveying the material tray, and the conveying line assembly comprises a material feeding line and a plate returning line; the first moving jacking mechanism receives the material tray on the return plate line and jacks the material tray to a first manual operation plane; the second mobile jacking mechanism is arranged on at least one side of the first mobile jacking mechanism and used for jacking the material tray on a second manual operation plane to the height of the feeding line and transferring the material tray to the feeding line; a transition platform is arranged between the first manual operation plane and the second manual operation plane; the feeding line and the return plate line are arranged to form an automatic backflow system, so that the steps of manual feeding of a plate are reduced, and the labor cost is reduced; reasonable positions of the first mobile jacking mechanism, the second mobile jacking mechanism and the transition platform are set to improve the efficiency of manually assembling the PCB and the FPC board; the material transportation control method is provided, the specific position of the material tray on the PCM automatic line feeding equipment is judged, and the material tray bearing the PCM plate is controlled to be conveyed rapidly and orderly.
Drawings
The invention is explained in more detail below with reference to the figures and examples.
Fig. 1 is a schematic structural diagram of a first view angle of the PCM automatic in-line feeding apparatus according to the first embodiment;
FIG. 2 is a front view of the PCM automatic in-line feeding apparatus according to one embodiment;
FIG. 3 is a top view of the PCM automatic in-line feeding apparatus according to an embodiment;
FIG. 4 is a cross-sectional view A-A of FIG. 3;
FIG. 5 is a schematic view of a first perspective of the first mobile jacking mechanism according to one embodiment;
FIG. 6 is an elevation view of the first mobile jacking mechanism of the first embodiment;
fig. 7 is a schematic structural diagram of a first view angle of the second mobile jacking mechanism according to the first embodiment;
FIG. 8 is an elevation view of the second mobile jacking mechanism of the first embodiment;
FIG. 9 is a schematic view of a first perspective of the first transfer mechanism according to one embodiment;
FIG. 10 is a top view of the first transfer mechanism of the first embodiment;
fig. 11 is a schematic view of a first view angle of the second transfer mechanism according to the first embodiment;
FIG. 12 is a top view of the second transfer mechanism according to one embodiment;
in fig. 1 to 12:
1. a frame;
2. a material tray;
3. a conveyor line assembly; 31. a feeding line; 32. returning the plate line;
4. a first mobile jacking mechanism; 41. a first cylinder support plate; 42. a first load bearing assembly; 421. a first motor support plate; 422. a first tray support plate; 423. a first support column; 43. a first jacking cylinder; 44. a first driving member; 45. a first belt; 46. a first tension wheel arrangement; 47. a first rotating shaft; 48. a first guide sleeve; 49. a first guide frame; 410. a first motor buffer; 411. a first guide bumper; 412. a first guide stopper;
5. a second mobile jacking mechanism; 51. a second cylinder support plate; 52. a second load bearing assembly; 521. a second motor support plate; 522. a second tray support plate; 523. a second support column; 53. a second jacking cylinder; 54. a second driving member; 55. a second belt; 56. a second tensioning wheel arrangement; 57. a second rotation shaft; 58. a second guide sleeve; 59. a second guide frame; 510. a second motor buffer; 511. a second steering damper; 512. a second guide stopper;
6. a transition platform;
7. a first transfer mechanism; 71. a third jacking cylinder; 72. a third cylinder support plate; 73. a third load bearing assembly; 74. a third driving member; 75. a third belt; 76. a first cross beam frame; 77. a third buffer device; 78. a third tensioning wheel arrangement; 79. a third rotation axis;
8. a second transfer mechanism; 81. a fourth jacking cylinder; 82. a fourth cylinder support plate; 83. a fourth load bearing assembly; 84. a fourth drive; 85. a fourth belt; 86. a second cross beam frame; 87. a fourth buffer device; 88. a fourth tensioner device; 89. a fourth rotation axis.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
The first embodiment is as follows:
the PCM automatic line feeding device shown in fig. 1 to 12 comprises a frame 1 and a tray 2, wherein a conveyor line assembly 3 is arranged on the frame 1, the conveyor line assembly 3 is used for conveying the tray 2, and the conveyor line assembly 3 comprises a feeding line 31 and a returning line 32; the first moving jacking mechanism 4 is used for receiving the material tray 2 on the plate returning line 32 and jacking the material tray to a first manual operation plane; the second moving jacking mechanism 5 is arranged on at least one side of the first moving jacking mechanism 4, and the second moving jacking mechanism 5 jacks the material tray 2 on a second manual operation plane to the height of the material feeding line 31 and transfers the material tray to the material feeding line 31; a transition platform 6 is arranged between the first manual operation plane and the second manual operation plane.
In this embodiment, the second removes climbing mechanism 5 and is two sets of, two sets of the second removes climbing mechanism 5 set up respectively in the both sides of first removal climbing mechanism 4, first removal climbing mechanism 4 will after the jacking of charging tray 2 to the first manual operation plane, the manual work will charging tray 2 is placed first removal climbing mechanism 4 both sides on the transition platform 6, transition platform 6 bears the buffer memory charging tray 2.
In this embodiment, the feeding line 31 is located above the returning line 32, the plane of the feeding line 31 is higher than the second manual operation plane, and the plane of the returning line 32 is lower than the first manual operation plane.
In this embodiment, the rack 1 is further provided with a first transfer mechanism 7, located at a position of the plate returning line 32 corresponding to the first moving and jacking mechanism 4, for jacking the tray 2 on the plate returning line 32 and transferring the tray to the first moving and jacking mechanism 4; and the second transfer mechanism 8 is positioned at the position, corresponding to the second moving and jacking mechanism 5, of the feeding line 31 and is used for receiving the material tray 2 on the second moving and jacking mechanism 5 and moving the material tray to the feeding line 31.
In this embodiment, one end of the plate returning line 32 and one end of the material feeding line 31 are aligned up and down and correspond to one of the sets of the second movable jacking mechanisms 5, the other end of the plate returning line 32 corresponds to the position of the first movable jacking mechanism 4, the other end of the material feeding line 31 corresponds to the other set of the second movable jacking mechanisms 5, and the length of the plate returning line 32 is set to be two thirds of the length of the material feeding line 31, so that the material consumption is saved, and the cost is reduced.
In this embodiment, another set of the first mobile jacking mechanism 4 and another two sets of the second mobile jacking mechanism 5 are disposed on one side of the conveyor line assembly 3 on the rack 1, and are symmetrical to one set of the first mobile jacking mechanism 4 and two sets of the second mobile jacking mechanism 5 with respect to the conveyor line assembly 3.
In this embodiment, the first transfer mechanism 7 is located below the return line 32, and the first transfer mechanism 7 includes a third jacking cylinder 71, a third cylinder support plate 72, and a third bearing assembly 73; the third cylinder support plate 72 is fixedly arranged on the rack 1, the third jacking cylinder 71 and the third bearing component 73 are positioned above the third cylinder support plate 72, the third jacking cylinder 71 is fixedly connected with the third bearing component 73, a power output end of the third jacking cylinder 71 is connected with the top of the third cylinder support plate 72, and the third jacking cylinder 71 drives the third bearing component 73 to move upwards and jack the tray 2 on the return line 32; the second transfer mechanism 8 is located between the feeding line 31 and the returning line 32, and the second transfer mechanism 8 includes a fourth jacking cylinder 81, a fourth cylinder support plate 82 and a fourth bearing assembly 83; fourth cylinder backup pad 82 is fixed set up in frame 1, fourth jacking cylinder 81 with fourth carrier module 83 is located the top of fourth cylinder backup pad 82, fourth jacking cylinder 81 with fourth carrier module 83 fixed connection, the power take off end of fourth jacking cylinder 81 is connected the top of fourth cylinder backup pad 82, fourth jacking cylinder 81 drives fourth carrier module 83 rebound extremely the top of material feeding line 31 is accepted charging tray 2.
In this embodiment, the first transfer mechanism 7 further includes a third driving member 74 and a third belt 75; the third driving element 74 is disposed on the third carrying assembly 73, the third belt 75 is in transmission connection with a power output end of the third driving element 74, and the third driving element 74 drives the third belt 75 to convey the tray 2 above the third belt onto the first moving and jacking mechanism 4; the second transfer mechanism 8 further includes a fourth driver 84 and a fourth belt 85; the fourth driving part 84 is arranged on the fourth bearing component 83, the fourth belt 85 is in transmission connection with a power output end of the fourth driving part 84, and the fourth driving part 84 drives the fourth belt 85 to receive the tray 2 on the second moving and jacking mechanism 5.
In this embodiment, the first transfer mechanism 7 further includes a first cross beam 76 and a third buffer device 77, one end of the first cross beam 76 is fixedly connected to the third cylinder support plate 72, the other end of the first cross beam 76 extends upward through the third bearing assembly 73, and the first cross beam 76 is configured to avoid a movement deviation of the third bearing assembly 73; the third damping devices 77 are two sets, one set of the third damping devices 77 is disposed on the first cross beam 76, the other set of the third damping devices 77 is disposed on the third cylinder support plate 72, and the third damping devices 77 are used for limiting the vertical displacement of the third bearing assembly 73.
In this embodiment, the first transfer mechanism 7 further includes a third tensioning wheel device 78 and a third rotating shaft 79, the third tensioning wheel device 78 is disposed on one side of the third carrier assembly 73, the third rotating shaft 79 is located above the third carrier assembly 73, one end of the third rotating shaft 79 penetrates one side of the third carrier assembly 73 and is close to the third tensioning wheel device 78, the third belt 75 is wound between the third rotating shaft 79 and the third tensioning wheel device 78, and the third driving member 74 drives the third rotating shaft 79 to rotate so as to drive the third belt 75 to rotate, thereby transferring the tray 2 to the first moving and lifting mechanism 4.
In this embodiment, the second transfer mechanism 8 further includes a second cross frame 86 and a fourth buffer device 87, one end of the second cross frame 86 is fixedly connected to the fourth cylinder support plate 82, the other end of the second cross frame 86 extends upward through the fourth bearing assembly 83, and the second cross frame 86 is configured to avoid a movement deviation of the fourth bearing assembly 83; the number of the fourth buffer devices 87 is two, one group of the fourth buffer devices 87 is disposed on the second cross beam 86, the other group of the fourth buffer devices 87 is disposed on the fourth cylinder support plate 82, and the fourth buffer devices 87 are used for limiting the vertical displacement of the fourth bearing assembly 83.
In this embodiment, the second transfer mechanism 8 further includes a fourth tensioning wheel device 88 and a fourth rotating shaft 89, the fourth tensioning wheel device 88 is disposed on one side of the fourth bearing component 83, the fourth rotating shaft 89 is located above the fourth bearing component 83, one end of the fourth rotating shaft 89 penetrates one side of the fourth bearing component 83 and is close to the fourth tensioning wheel device 88, the fourth belt 85 is wound between the fourth rotating shaft 89 and the fourth tensioning wheel device 88, and the fourth driving component 84 drives the fourth rotating shaft 89 to rotate so as to drive the fourth belt 85 to rotate, so as to receive the tray 2 on the first moving and lifting mechanism 4.
In this embodiment, the first mobile lifting mechanism 4 includes a first cylinder support plate 41, a first bearing assembly 42 and a first lifting cylinder 43; the first cylinder support plate 41 is fixedly arranged on the frame 1; the first bearing component 42 is positioned above the first cylinder supporting plate 41 and is used for bearing the material tray 2; the first jacking cylinder 43 is fixedly arranged at the bottom of the first cylinder supporting plate 41, a power output end of the first jacking cylinder 43 upwards penetrates through the first cylinder supporting plate 41 and is connected with the bottom of the first bearing component 42, and the first jacking cylinder 43 drives the first bearing component 42 to move in the vertical direction so as to jack the material tray 2 to a first manual operation plane; the second movable jacking mechanism 5 comprises a second cylinder supporting plate 51, a second bearing component 52 and a second jacking cylinder 53; the second cylinder support plate 51 is fixedly arranged on the frame 1; the second bearing component 52 is positioned above the second cylinder supporting plate 51 and is used for bearing the tray 2; the second jacking cylinder 53 is fixedly arranged at the bottom of the second cylinder supporting plate 51, the power output end of the second jacking cylinder 53 upwards penetrates through the second cylinder supporting plate 51 and is connected with the bottom of the second bearing component 52, and the second jacking cylinder 53 drives the second bearing component 52 to move in the vertical direction, so that the material tray 2 is jacked to the height of the material feeding line 31 from the second manual operation plane.
In this embodiment, the first mobile jacking mechanism 4 further comprises a first driving member 44 and a first belt 45; the first driving part 44 is arranged on the first bearing component 42, the first belt 45 is in transmission connection with a power output end of the first driving part 44, and the first driving part 44 drives the first belt 45 to bear the material tray 2 above the returning plate line 32; the second mobile jacking mechanism 5 further comprises a second driving piece 54 and a second belt 55; the second driving member 54 is disposed on the second carrying assembly 52, the second belt 55 is in transmission connection with a power output end of the second driving member 54, and the second driving member 54 drives the second belt 55 to horizontally convey the tray 2 to the upper side of the material feeding line 31.
In this embodiment, the first mobile jacking mechanism 4 further includes a first tensioning wheel device 46 and a first rotating shaft 47, the first tensioning wheel device 46 is disposed on one side of the first bearing component 42, the first rotating shaft 47 is located above the first bearing component 42, one end of the first rotating shaft 47 penetrates through one side of the first bearing component 42 and is close to the first tensioning wheel device 46, the first belt 45 is wound between the first rotating shaft 47 and the first tensioning wheel device 46, and the first driving member 44 drives the first rotating shaft 47 to rotate so as to drive the first belt 45 to rotate, so as to receive the tray 2 above the return line 32.
In this embodiment, the first bearing component 42 includes a first motor support plate 421, a first tray support plate 422 and a first support column 423, the first mobile jacking mechanism 4 further includes a first guide sleeve 48 and a first guide frame 49, the first guide sleeve 48 penetrates and is fixed to the first cylinder support plate 41, the first guide frame 49 penetrates the first guide sleeve 48 and is connected with the bottom of the first motor support plate 421, the first guide sleeve 48 is in sliding fit with the first guide frame 49 to improve the movement stability, one end of the first support column 423 is fixedly connected to the first motor support plate 421, the other end of the first support column 423 is fixedly connected to the first tray support plate 422, and the first tray support plate 422 supports the tray 2.
In this embodiment, the first mobile lifting mechanism 4 further includes a first motor buffer 410, a first guiding buffer 411 and a first guiding stopper 412, the first guiding stopper 412 is disposed on the bottom of the first guiding frame 49, the first guiding buffer 411 is disposed on the first cylinder supporting plate 41 and protrudes to the first guiding stopper 412 correspondingly, the first guiding buffer 411 and the first guiding stopper 412 are used for limiting the vertical displacement of the first guiding frame 49, the first motor buffer 410 is disposed on the first motor supporting plate 421 and protrudes to the first cylinder supporting plate 41, limiting the distance between the first cylinder supporting plate 41 and the first motor supporting plate 421 and reducing the impact.
In this embodiment, the second moving and lifting mechanism 5 further includes a second tensioning wheel device 56 and a second rotating shaft 57, the second tensioning wheel device 56 is disposed on one side of the second bearing component 52, the second rotating shaft 57 is located above the second bearing component 52, one end of the second rotating shaft 57 penetrates one side of the second bearing component 52 and is close to the second tensioning wheel device 56, the second belt 55 is wound between the second rotating shaft 57 and the second tensioning wheel device 56, and the second driving member 54 drives the second rotating shaft 57 to rotate so as to drive the second belt 55 to rotate, so as to convey the material tray 2 to the material conveying line 31.
In this embodiment, the second bearing assembly 52 includes a second motor support plate 521, a second tray support plate 522 and a second support column 523, the second mobile lifting mechanism 5 further includes a second guide sleeve 58 and a second guide frame 59, the second guide sleeve 58 penetrates through and is fixed to the second cylinder support plate 51, the second guide frame 59 penetrates through the second guide sleeve 58 and is connected to the bottom of the second motor support plate 521, the second guide sleeve 58 is in sliding fit with the second guide frame 59 to improve the movement stability, one end of the second support column 523 is fixedly connected to the second motor support plate 521, the other end of the second support column 523 is fixedly connected to the second tray support plate 522, and the second tray support plate 522 supports the tray 2.
In this embodiment, the second mobile lifting-up mechanism 5 further includes a second motor buffer 510, a second guiding buffer 511, and a second guiding stopper 512, the second guiding stopper 512 is disposed on the bottom of the second guiding frame 59, the second guiding buffer 511 is disposed on the second cylinder supporting plate 51 and protrudes to the second guiding stopper 512 correspondingly, the second guiding buffer 511 and the second guiding stopper 512 are used for limiting the vertical displacement of the second guiding frame 59, the second motor buffer 510 is disposed on the second motor supporting plate 521 and protrudes to the second cylinder supporting plate 51, limiting the distance between the second cylinder supporting plate 51 and the second motor supporting plate 521 and reducing the impact.
A material transportation control method comprises the following steps: s10, judging whether a tray exists on the first manual operation plane; s20, if not, the first mobile jacking mechanism obtains a material tray from the plate returning line and jacks the material tray to a first manual operation plane; s30, loading the first workpiece to the tray; s40, when the tray is fully loaded with the first workpiece, the tray is transferred to a second manual operation plane through the transition platform; s50, loading a second workpiece to the tray; s60, when the tray is fully loaded with a second workpiece, the second movable jacking mechanism jacks and transfers the tray to the material conveying line; and S70, when the first workpiece and the second workpiece are taken out, the tray is transferred from the feeding line to the returning line.
In this embodiment, the following steps are further included after S10: s15, if yes, returning to S10.
In this embodiment, S60 specifically includes: when the material tray is fully loaded with a second workpiece, judging whether the material tray exists at the position of the feeding line corresponding to the second mobile jacking mechanism; if not, the second mobile jacking mechanism jacks up the material tray and transfers the material tray to the material conveying line; if yes, returning to the step: and judging whether a material tray exists at the position of the material feeding line corresponding to the second moving jacking mechanism.
In the description herein, it is to be understood that the terms "upper", "lower", "right", and the like are based on the orientations and positional relationships shown in the drawings and are used for convenience in description and simplicity in operation, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be constructed in a particular operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (10)
- PCM automatic line charging equipment, including frame and charging tray, its characterized in that, be provided with in the frame:the conveying line assembly is used for conveying the material tray and comprises a material conveying line and a plate returning line;the first moving jacking mechanism receives the material tray on the return plate line and jacks the material tray to a first manual operation plane;the second mobile jacking mechanism is arranged on at least one side of the first mobile jacking mechanism and used for jacking the material tray on a second manual operation plane to the height of the feeding line and transferring the material tray to the feeding line;and a transition platform is arranged between the first manual operation plane and the second manual operation plane.
- 2. The PCM automatic line feeding apparatus according to claim 1, wherein the feeding line is located above the returning line, the plane of the feeding line is located higher than the second manual operation plane, and the plane of the returning line is located lower than the first manual operation plane.
- 3. The PCM automatic line feeding equipment according to claim 1, wherein the rack is further provided with:the first transfer mechanism is positioned at the position, corresponding to the first moving jacking mechanism, of the plate returning line and used for jacking the material tray on the plate returning line and transferring the material tray to the first moving jacking mechanism;and the second transfer mechanism is positioned on the feeding line and corresponds to the second moving jacking mechanism, and is used for bearing the material tray on the second moving jacking mechanism and moving the material tray to the feeding line.
- 4. The PCM automatic line feeding device according to claim 3, wherein the first transfer mechanism is located below the plate returning line, and the first transfer mechanism comprises a third jacking cylinder, a third cylinder supporting plate and a third bearing assembly;the third cylinder supporting plate is fixedly arranged on the rack, the third jacking cylinder and the third bearing assembly are positioned above the third cylinder supporting plate, the third jacking cylinder is fixedly connected with the third bearing assembly, the power output end of the third jacking cylinder is connected with the top of the third cylinder supporting plate, and the third jacking cylinder drives the third bearing assembly to move upwards and jack the charging tray on the plate returning line;the second transfer mechanism is positioned between the feeding line and the return line and comprises a fourth jacking cylinder, a fourth cylinder supporting plate and a fourth bearing assembly;the fourth cylinder backup pad is fixed set up in the frame, the fourth jacking cylinder with the fourth carrier assembly is located the top of fourth cylinder backup pad, the fourth jacking cylinder with fourth carrier assembly fixed connection, the power take off end of fourth jacking cylinder is connected the top of fourth cylinder backup pad, the drive of fourth jacking cylinder fourth carrier assembly rebound extremely the top of pay-off line is accepted the charging tray.
- 5. The PCM automatic line feeding apparatus according to claim 4, wherein said first transfer mechanism further comprises a third driving member and a third belt;the third driving piece is arranged on the third bearing component, the third belt is in transmission connection with a power output end of the third driving piece, and the third driving piece drives the third belt to convey the material tray above the third belt to the first moving jacking mechanism;the second transfer mechanism further comprises a fourth driving piece and a fourth belt;the fourth driving part is arranged on the fourth bearing component, the fourth belt is in transmission connection with the power output end of the fourth driving part, and the fourth driving part drives the fourth belt to carry the material tray on the second mobile jacking mechanism.
- 6. The PCM automatic line feeding apparatus according to claim 1, wherein the first moving jacking mechanism includes a first cylinder supporting plate, a first bearing assembly and a first jacking cylinder;the first cylinder supporting plate is fixedly arranged on the rack; the first bearing assembly is positioned above the first cylinder supporting plate and is used for bearing the material tray; the first jacking cylinder is fixedly arranged at the bottom of the first cylinder supporting plate, a power output end of the first jacking cylinder penetrates through the first cylinder supporting plate upwards and is connected with the bottom of the first bearing assembly, and the first jacking cylinder drives the first bearing assembly to move in the vertical direction so as to jack the material tray to a first manual operation plane;the second movable jacking mechanism comprises a second cylinder supporting plate, a second bearing assembly and a second jacking cylinder;the second cylinder supporting plate is fixedly arranged on the rack; the second bearing assembly is positioned above the second cylinder supporting plate and is used for bearing the material tray; the second jacking cylinder is fixedly arranged at the bottom of the second cylinder supporting plate, the power output end of the second jacking cylinder upwards penetrates through the second cylinder supporting plate and is connected with the bottom of the second bearing component, and the second jacking cylinder drives the second bearing component to move in the vertical direction, so that the material tray is jacked to the height of the feeding line from the second manual operation plane.
- 7. The PCM automatic line feeding apparatus according to claim 6, wherein said first moving jacking mechanism further comprises a first driving member and a first belt;the first driving piece is arranged on the first bearing assembly, the first belt is in transmission connection with a power output end of the first driving piece, and the first driving piece drives the first belt to bear the material tray above the plate returning line;the second mobile jacking mechanism further comprises a second driving piece and a second belt;the second driving piece is arranged on the second bearing component, the second belt is in transmission connection with the power output end of the second driving piece, and the second driving piece drives the second belt to horizontally convey the material tray to the position above the material conveying line.
- 8. A material transportation control method is characterized by comprising the following steps:s10, judging whether a tray exists on the first manual operation plane;s20, if not, the first mobile jacking mechanism obtains a material tray from the plate returning line and jacks the material tray to a first manual operation plane;s30, loading the first workpiece to the tray;s40, when the tray is fully loaded with the first workpiece, the tray is transferred to a second manual operation plane through the transition platform;s50, loading a second workpiece to the tray;s60, when the tray is fully loaded with a second workpiece, the second movable jacking mechanism jacks and transfers the tray to the material conveying line;and S70, when the first workpiece and the second workpiece are taken out, the tray is transferred from the feeding line to the returning line.
- 9. A material transport control method according to claim 8, characterized in that: the following steps are also included after S10:s15, if yes, returning to S10.
- 10. A material transport control method according to claim 8, characterized in that: s60 specifically includes:when the material tray is fully loaded with a second workpiece, judging whether the material tray exists at the position of the feeding line corresponding to the second mobile jacking mechanism;if not, the second mobile jacking mechanism jacks up the material tray and transfers the material tray to the material conveying line;if yes, returning to the step: and judging whether a material tray exists at the position of the material feeding line corresponding to the second moving jacking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911396195.5A CN111115198A (en) | 2019-12-30 | 2019-12-30 | PCM automatic on-line feeding equipment and material transportation control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911396195.5A CN111115198A (en) | 2019-12-30 | 2019-12-30 | PCM automatic on-line feeding equipment and material transportation control method |
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| Publication Number | Publication Date |
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| CN111115198A true CN111115198A (en) | 2020-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911396195.5A Pending CN111115198A (en) | 2019-12-30 | 2019-12-30 | PCM automatic on-line feeding equipment and material transportation control method |
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