CN111102835B - Polygonal electromagnetic plasma melting reactor - Google Patents
Polygonal electromagnetic plasma melting reactor Download PDFInfo
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- CN111102835B CN111102835B CN201911347875.8A CN201911347875A CN111102835B CN 111102835 B CN111102835 B CN 111102835B CN 201911347875 A CN201911347875 A CN 201911347875A CN 111102835 B CN111102835 B CN 111102835B
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- reaction chamber
- melt
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- rod
- electromagnetic plasma
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/12—Casings; Linings; Walls; Roofs incorporating cooling arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/06—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat
- F27B2014/068—Crucible or pot furnaces heated electrically, e.g. induction crucible furnaces with or without any other source of heat with the use of an electrode producing a current in the melt
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B14/0806—Charging or discharging devices
- F27B2014/0818—Discharging
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details peculiar to crucible or pot furnaces
- F27B2014/0843—Lining or casing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/10—Nuclear fusion reactors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gasification And Melting Of Waste (AREA)
Abstract
The invention discloses a polygonal electromagnetic plasma melting reactor, which comprises a reaction chamber, a feeding device and a melt leading-out device, wherein the reaction chamber is provided with a bottom, a side wall, a cover, a feeding device and a polygonal shape, the reaction chamber is deformed into a triangle, a hexagon, an octagon or a 6+n polygon, and the interior of the reaction chamber is provided with rod-shaped electrodes with the same number as the sides of the reaction chamber; the present invention has several electrodes installed to increase the space inside the reaction chamber, and the electrodes heat and melt the solid waste particles inside the reaction chamber homogeneously to raise the output.
Description
Technical Field
The invention belongs to the field of electric heating melting, can be used for melting ore materials and carrying out chemical reaction in a condensed state, and particularly can be used for smelting ash, slag, chemical engineering and other organic or inorganic waste materials of garbage power plants to produce heat-insulating materials, in particular to a polygonal electromagnetic plasma melting reactor.
Background
The existing reactor of the plasma melting furnace has the following defects:
1. the furnace body is smaller, the energy consumption is large, only two or three hundred jin of solid waste particles can be melted at one time, and the working efficiency is low.
2. There is no heating function, so the solution and tap hole cannot be heated up. Therefore, the stability and certain fluidity of the solution flowing out can not be ensured, and the quality of the fibrous heat-insulating material can not be improved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the polygonal electromagnetic plasma melting reactor which has simple structure, low energy consumption and high yield, and can continuously perform supplementary heating on the solution and a slag hole so as to obtain high-quality fibrous materials.
In order to realize the purpose, the invention is realized by adopting the following technical scheme: the polygonal electromagnetic plasma melting reactor comprises a reaction chamber, a feeding device and a melt leading-out device, wherein the reaction chamber is provided with a bottom, a side wall and a cover, the multiple shapes are triangular, hexagonal, octagonal or 6+n-sided, rod-shaped electrodes with the same number as the sides of the reaction chamber are arranged in the reaction chamber, and the rod-shaped electrodes are communicated and fixed with the cover through a seat frame; the closed magnetic yoke electromagnet with magnetic pole joints in the same number as the electrodes and symmetrically distributed is set outside the reaction chamber, and serial coils are set on the electromagnet to produce transverse magnetic field after current is applied.
The polygonal electromagnetic plasma melting reactor is characterized in that: the reaction chamber is provided with a rod-shaped auxiliary electrode which is arranged in the center of the reaction chamber along the longitudinal axis and can move up and down, so that the auxiliary electrode can be lifted up or down, and when the auxiliary electrode is lowered down, the hollow space on the device for leading out the molten liquid is closed, and the molten liquid is heated additionally.
The polygonal electromagnetic plasma melting reactor is characterized in that: the device for leading out the melt is arranged on the central position of the bottom of the reaction chamber and is composed of a melt leading-out port arranged on a seat frame; the melt leading-out port is provided with a water-cooled shell and is fixed by a pressing plate; the current in the circuit formed by the additional power supply and the flow guide opening can be regulated and controlled by changing the current flowing in the melt between the additional rod-shaped electrode and the melt flow guide opening, so that the heating temperature of the flow guide opening and the melt flow flowing out of the flow guide opening can be regulated and controlled. Therefore, the stable fluidity of the melt flow from the diversion port can be adjusted by the additional direct current power supply.
The polygonal electromagnetic plasma melting reactor is characterized in that: the seat frame is made of electrode graphite, and the flow guide port is made of siliconized compact graphite. In addition, the seat frame and the diversion opening are coated with a layer of zirconium dioxide containing wear-resistant and fire-resistant components.
The polygonal electromagnetic plasma melting reactor is characterized in that: the bottom of the reaction chamber is provided with a lining built by chrome-magnesium refractory bricks, and the lining inclines from the inner wall of the reactor to the center of the bottom.
The polygonal electromagnetic plasma melting reactor is internally provided with a plurality of electrodes, the space of the reaction chamber is enlarged, the plurality of electrodes uniformly heat and melt solid waste particles in the reaction chamber, the output is improved, in addition, the solution and the slag outlet are subjected to supplementary heating, and solution flow with a certain dosage can be continuously or periodically poured out for further processing, so that rock wool can be manufactured and various refractory materials can be manufactured by using the rock wool.
Drawings
FIG. 1 is a top view of the present invention.
Fig. 2 is a side view of the present invention.
1. Reaction chamber, 2, bottom, 3, side wall, 4, cover, 5, feeder, 6, melt extraction equipment, 7, rod-shaped electrode, 8, magnet yoke electromagnet, 9, magnetic pole connector, 10, series coil, 11, power supply, 12, auxiliary electrode, 13, melt extraction outlet, 14, water-cooled shell, 15, pressing plate, 16, seat frame, 17 and lining.
Detailed Description
The invention is further illustrated by the following description in conjunction with the drawings.
FIGS. 1 to 2 show a preferred embodiment of the present invention, which is a polygonal electromagnetic plasma melting reactor, comprising a reaction chamber having a bottom, a side wall and a lid, a feeder and a melt-tapping means, wherein the reaction chamber is polygonal, and the multi-deformation is triangular, hexagonal, octagonal or 6+n polygonal, and the interior of the reaction chamber is provided with rod-shaped electrodes having the same number of sides as the reaction chamber, and the rod-shaped electrodes are fixed to the lid by a mount; the closed magnetic yoke electromagnet with magnetic pole joints in the same number as the electrodes and symmetrically distributed is set outside the reaction chamber, and serial coils are set on the electromagnet to produce transverse magnetic field after current is applied.
The polygonal electromagnetic plasma melting reactor is characterized in that: the reaction chamber is provided with a rod-shaped auxiliary electrode which is arranged in the center of the reaction chamber along the longitudinal axis and can move up and down, so that the auxiliary electrode can be lifted up or down, and when the auxiliary electrode is lowered down, the hollow space on the device for leading out the molten liquid is closed, and the molten liquid is heated additionally.
The polygonal electromagnetic plasma melting reactor is characterized in that: the device for leading out the melt is arranged on the central position of the bottom of the reaction chamber and is composed of a melt leading-out port arranged on a seat frame; the melt leading-out port is provided with a water-cooled shell and is fixed by a pressing plate; the current in the circuit formed by the additional power supply and the flow guide opening can be regulated and controlled by changing the current flowing in the melt between the additional rod-shaped electrode and the melt flow guide opening, so that the heating temperature of the flow guide opening and the melt flow flowing out of the flow guide opening can be regulated and controlled. Therefore, the stable fluidity of the melt flow from the diversion port can be adjusted by the aid of an additional direct-current power supply.
The polygonal electromagnetic plasma melting reactor is characterized in that: the seat frame is made of electrode graphite, and the flow guide port is made of siliconized compact graphite. In addition, the seat frame and the diversion opening are coated with a layer of zirconium dioxide containing wear-resistant and fire-resistant components.
The polygonal electromagnetic plasma melting reactor is characterized in that: the bottom of the reaction chamber is provided with a lining built by chrome-magnesium refractory bricks, and the lining inclines from the inner wall of the reactor to the center of the bottom.
The polygonal electromagnetic plasma melting reactor is characterized in that: the side wall of the reaction chamber is made of a non-magnetic material stainless steel plate, and the outer wall of the reaction chamber is provided with an insulated water cooling shell; regulating and controlling a valve on the main water collecting tank, and respectively injecting cooling water from the lower part by a hose; the bottom and the cover of the reaction chamber are respectively provided with two water inlet pipes and a water outlet pipe.
The work of the invention is carried out according to the following steps:
the reaction chamber is fed with crushed material, namely the grinding material with the particle size of 5-8 mm, through a pipeline of a feeding port. First a planar layer of small particles of a conductive material in the form of a dispersion is created between the surface layers of abrasive particles in the central part of the reaction chamber. For example, graphite powder is used which can be used to connect 3 or 6 rod-shaped electrodes. Then three controllable silicon power supplies which can be regulated are switched on, and then current is conducted to penetrate through the graphite layer to heat the graphite layer. And transferring the heat generated by the current to the abrasive body connected to the graphite layer, and finally forming a working molten pool in the reaction chamber.
In order to remove the melt from the reaction chamber, the additional fixed rod-shaped electrode is lifted, the hole on the flow guide opening is opened, and when the fluidity of the solution is enough to ensure that the solution flowing out of the flow guide opening can flow freely, the auxiliary electrode is stopped at a slightly lifted position in the solution in the reaction chamber. If the melt flow can not freely flow out of the flow guide opening, the additional fixed rod-shaped electrode is put down to seal the central hole of the flow guide opening. The molten pool is continuously heated by the main power supply.
If the molten liquid flow from the diversion opening changes diameter or is in an intermittent state in the process of pouring the solution from the reaction chamber, an additional fixed power supply is started, and current passes through a circuit formed by the additional fixed electrode, the solution and the diversion opening to supplement and heat the solution and the diversion opening. Therefore, the temperature, fluidity and viscosity of the melt flow flowing out of the guide holes installed in the apparatus for pouring out the solution in the reaction chamber are increased.
The experimental work shows that: the molten flow can only flow out stably when the normal temperature of the molten flow is 1400-1500 degrees, and a pyrometer and a thermocouple are arranged on a water cooling jacket seat frame provided with a flow guide port to determine the temperature of the molten flow; when the outflow of the molten flow reaches a steady state, the auxiliary power supply should be turned off; the no-load voltage is 140 volts and the current value can be adjusted from zero to 300 amps. The average time for collecting the solution in the reaction chamber is 10 to 15 minutes, the diameter of the diversion opening is 10 to 11 millimeters, and the time for pouring the solution is 4 to 5 minutes; 600 to 900 kg of melt can be tapped each time.
Claims (5)
1. Polygonal electromagnetic plasma melting reactor, including a reaction chamber, it is equipped with bottom, lateral wall and lid, feeder and draws the melt equipment, its characterized in that: the reaction chamber is polygonal, the polygon is triangular, hexagonal, octagonal or 6+n-sided, rod-shaped electrodes with the same number as the sides of the reaction chamber are arranged in the reaction chamber, and the rod-shaped electrodes are communicated and fixed with the cover through a seat frame; the exterior of the reaction chamber is surrounded with closed magnetic yoke electromagnet, it has magnetic pole joints which are identical in number with electrodes and symmetrically distributed, on which series coils are arranged, after the current is passed through, it can produce transverse magnetic field, one end of every coil is connected with correspondent electrode, and another end is connected with power supply, the bar-shaped electrodes positioned in the reaction chamber are mounted according to the mode of parallel to longitudinal axis of the reaction chamber, and distributed on the same distance from longitudinal axis, and distributed in equiangular distribution, and their power supplies are three-item adjustable silicon controlled power supplies, and can be worked under the condition of power-on; a rod-shaped auxiliary electrode is arranged in the reaction chamber, is erected in the center of the reaction chamber along the longitudinal axis, and can move up and down, so that the rod-shaped auxiliary electrode can be lifted up or down, and when the rod-shaped auxiliary electrode is lowered down, a cavity on a device for leading out the molten liquid is closed, and then the molten liquid is subjected to supplementary heating; the device for leading out the melt is arranged at the central position of the bottom of the reaction chamber and consists of a melt leading-out port arranged on a seat frame; the melt leading-out port is provided with a water-cooled shell and is fixed by a pressing plate; by varying the magnitude of the current in the melt flowing between the additional rod-shaped electrode and the melt tapping opening, the current in the circuit formed by the additional power supply and the tapping opening can be regulated, and thus the heating temperature of the tapping opening and the melt flow flowing out therefrom can be regulated.
2. The polygonal electromagnetic plasma fusion reactor of claim 1 wherein: the seat frame is made of electrode graphite, and the solution outlet is made of siliconized compact graphite; in addition, the holder and the solution outlet contain a layer of zirconium dioxide.
3. The polygonal electromagnetic plasma fusion reactor of claim 1 wherein: the bottom of the reaction chamber is provided with a lining built by chrome-magnesium refractory bricks, and the lining inclines from the inner wall of the reactor to the center of the bottom.
4. The polygonal electromagnetic plasma fusion reactor of claim 1 wherein: the side wall of the reaction chamber is made of a non-magnetic material stainless steel plate, and the outer wall of the reaction chamber is provided with an insulated water cooling shell; regulating and controlling a valve on the main water collecting tank, and respectively injecting cooling water from the lower part by a hose; the bottom and the cover of the reaction chamber are respectively provided with two water inlet pipes and a water outlet pipe.
5. The polygonal electromagnetic plasma fusion reactor of any one of claims 1 to 4 wherein: the molten flow can flow out stably only when the temperature of the molten flow is 1400 to 1500 ℃; the no-load voltage is 140V, and the current value is 0-300A; the average time for collecting the solution in the reaction chamber is 10 to 15 minutes, the diameter of the solution outlet is 10 to 11 millimeters, and the time for pouring out the solution is 4 to 5 minutes; 600 to 900 kg of melt can be tapped each time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911347875.8A CN111102835B (en) | 2019-12-24 | 2019-12-24 | Polygonal electromagnetic plasma melting reactor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911347875.8A CN111102835B (en) | 2019-12-24 | 2019-12-24 | Polygonal electromagnetic plasma melting reactor |
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| Publication Number | Publication Date |
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| CN111102835A CN111102835A (en) | 2020-05-05 |
| CN111102835B true CN111102835B (en) | 2022-12-27 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2021212250A1 (en) * | 2020-04-20 | 2021-10-28 | 力玄科技(上海)有限公司 | Triangular plasma melting furnace |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1051766A (en) * | 1989-10-13 | 1991-05-29 | 艾尔坎国际有限公司 | The busbar arrangement of aluminium cell |
| CN2194478Y (en) * | 1994-01-08 | 1995-04-12 | 吕赛春 | Water boiling device |
| AU2009238232A1 (en) * | 2009-07-15 | 2011-02-03 | Hootech Inc. | Methods and apparatus for waste treatment by melt decomposition assisted with plasma arc heating |
| CN203437226U (en) * | 2013-09-05 | 2014-02-19 | 东北师范大学 | Electrostatic dust collection system based on chaos magnetic strengthening |
| CN108578986A (en) * | 2018-06-29 | 2018-09-28 | 浙江力玄健康科技有限公司 | A kind of damping device and the floated treadmill including the damping device |
-
2019
- 2019-12-24 CN CN201911347875.8A patent/CN111102835B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1051766A (en) * | 1989-10-13 | 1991-05-29 | 艾尔坎国际有限公司 | The busbar arrangement of aluminium cell |
| CN2194478Y (en) * | 1994-01-08 | 1995-04-12 | 吕赛春 | Water boiling device |
| AU2009238232A1 (en) * | 2009-07-15 | 2011-02-03 | Hootech Inc. | Methods and apparatus for waste treatment by melt decomposition assisted with plasma arc heating |
| CN203437226U (en) * | 2013-09-05 | 2014-02-19 | 东北师范大学 | Electrostatic dust collection system based on chaos magnetic strengthening |
| CN108578986A (en) * | 2018-06-29 | 2018-09-28 | 浙江力玄健康科技有限公司 | A kind of damping device and the floated treadmill including the damping device |
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| CN111102835A (en) | 2020-05-05 |
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