The equipment and the method for automatic cooking dishes
The present invention relates to a kind of equipment and method of automatic cooking dishes.Particularly, the present invention relates to a kind of autofeed, automatically control heating, automatically supply with fluid, mix and stir, discharge automatically the food of cooking and the oneself's equipment and method of cleaning automatically automatically.
In the prior art, the professional provides the equipment of multiple cook food, for example, and baking box, micro-wave oven, deep-frying device, steaming plant or the like.These equipment have improved the degree of Mechanized Processing food greatly, have reduced operator's labour intensity.But the mechanization degree of these equipment still needs further raising, and the standardization of processed food needs further to enlarge.At present, the professional is carrying out baking, fried system, is stewing and boil and burning when stir-frying and eating product, adopt manually usually prepare burden, manual processing method.Like this, high to operator's technical level requirement, and also labour intensity is big, the temperature height of working environment, and oil smoke concentration is big.In order to overcome the defective that exists in the prior art, the professional has made many explorations and effort.
The objective of the invention is to overcome the defective that exists in the above-mentioned prior art, a kind of equipment and method of cooking dishes automatically is provided.Adopt equipment provided by the invention and method, can be under the effect of plant control unit, from trend heating kettle feed, control heating automatically, automatically supply with fluid, mix and stir, discharge the food of cooking automatically and clean automatically automatically.
In order to reach the foregoing invention purpose, the invention provides a kind of equipment of automatic cooking dishes, it comprises control device and heating kettle, supply with the feeder of cooking raw material to heating kettle, the heater of heat energy is provided to heating kettle, be used to receive the feed bin that of the dish of cooking, supply with fluid and discharge the pipe-line system of fluid from heating kettle to heating kettle through heating kettle.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described heating kettle comprises frame, by the tubulose ring support of frame support, by ring support around and the spherical hollow kettle that supports.The part in addition of ring support radially along ring support is provided with transverse pivot, and the axis of described transverse pivot and the angle of horizontal plane are 0 °~30 °.Ring support is supported on the frame by transverse pivot, and can rotate around the axis of transverse pivot.Be provided with the driving mechanism that ring support is rotated on frame, it comprises motor and gear or slip gear, and motor rotates ring support by gear or slip gear.Along ring support vertical with transverse pivot radially inwardly and institute around kettle beyond part, be provided with vertical pivot, described kettle by vertical pivotal support on ring support, and the axis rotation that can extend around pivot along the longitudinal.Be provided with on described ring support and drive the driving mechanism that spherical kettle rotates, it comprises motor and gear or slip gear, and motor rotates kettle by gear or slip gear.On kettle, be provided with for being cooked the opening that material is come in and gone out, be provided with on this opening with kettle on the kettle cover that is sealed and matched of opening, it can be opened by instruction and closed automatically by driving mechanism.Regional area at the inner surface of spherical kettle is provided with rib, is cooked material and rolls so that impel.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described ring support is made by hollow pipe fitting, and the transverse pivot of ring support and vertical pivot also are to be made by hollow pipe fitting.In ring support and near the vertical side the intersection of the first half of pivot, ring support inside is provided with nonmetal plug, near the intersection of ring support and transverse pivot and part above-mentioned enclosure portion relative direction downside, also be provided with nonmetal plug, constitute the vertical pivot that passes through from kettle inside thus, ring support and transverse pivot are called smokejack to outside closed channel, in order to discharge oil smoke.The part relative with above-mentioned passage by vertical pivot, ring support and transverse pivot constitutes from inner another passage to the outside of kettle, becomes the discharge opeing road.In hollow vertical pivot of the bottom of spherical kettle, be provided with discharge valve.On the axle sleeve of vertical the first half of pivot, be provided with a plurality of brushes, on the axle journal of hollow vertical pivot, be provided with the conducting ring of setting-in, thereby the lead that is fixed on the ring support is communicated with, with lead on being fixed on spherical kettle by brush and conducting ring so that on spherical kettle, provide power supply and control signal with electrical mechanisms.
In the equipment of the automatic cooking dishes of another kind provided by the invention, describedly supply with fluid and comprise that from the pipe-line system that heating kettle is discharged fluid at least one is gone up air supply pipe, a following air supply pipe, at least one feed pipe and discharging tube to heating kettle.Described upward air supply pipe and feed pipe pass internal feed gas or the liquid of above-mentioned oil smoke passage to spherical kettle.Described air supply pipe down passes the valve actuating mechanism that the discharge opeing road feeds the vertical pivot place that is arranged at autoclave body bottom, and valve actuating mechanism links to each other by some fumaroles of wireway with the perforation still wall that is distributed in spherical autoclave body bottom zone, to kettle internal spray Compressed Gas.Described discharging tube passes the discharge opeing road and is communicated with discharge valve.But when discharge valve was opened, the liquid in the spherical kettle can be discharged from discharging tube.This valve is by the magnet control that is connected with back-moving spring with connecting rod.
In the equipment of the automatic cooking dishes of another kind provided by the invention, enter spherical kettle air supply pipe port can with place in the spherical kettle, detachably, interchangeable pneumatic tool connects, as pneumatic shovel, agitator air, pneumatic dish device and the pneumatic dish device etc. that turns over scraped.Pneumatic tool moves under the driving of the gases at high pressure that air supply pipe provides, the connection of itself and air supply pipe be the rib-loop formula or cassette.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described heater comprises the sympathetic coil that is arranged on the spherical kettle outside, and when passing through electric current in the sympathetic coil, sympathetic coil is by the spherical kettle of electromagnetic induction heating.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described heater also comprises the microwave generator that is arranged in ring support top and the smokejack opposed inside zone, the microwave energy that is produced by microwave generator passes hollow shaft, enter the inside of spherical kettle, thereby heating is positioned at the material that spherical kettle inside is cooked.In smokejack near on vertically the pivot place be provided with the metallic shield net so that guarantee that microwave energy enters the heating of heating kettle fully and cooked material.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described heater also is included in the far infrared transmitter of the inboard setting of kettle cover, produce radiant heat energy by the far infrared transmitter at spherical kettle, heating is positioned at the material that spherical kettle inside is cooked.The outside at the far infrared transmitter can be provided with transparent protective shield, is not subjected to the influence of oil smoke with protection far infrared transmitter.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described heater also comprises the resistance-type heater that is arranged on around described air supply pipe and the feed pipe, and it provides liquid such as heat heating air flowing He Shui, oil, soup by resistance wire.Simultaneously also can be with the water ebuillition of heated, in spherical kettle, to provide steam.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described feeder is positioned at the top of spherical kettle, described feeder comprises the discoid element that rotates around vertical shaft, on discoid element, be provided with and hold the feed bin of being cooked material or condiment, supplying with in the pipe-line system of fluid to heating kettle, comprising the holding vessel of oil in reserve, flavouring, water or washing agent respectively.Be provided with the valve that control distributes above-mentioned article in pipe-line system, and in described pipe-line system, be provided with the device that produces Compressed Gas, so that compressed air and the power that is provided for carrying liquid are provided in spherical kettle.
In the equipment of the automatic cooking dishes of another kind provided by the invention, described heating kettle is arranged on out the top of feed bin.In going out feed bin, be provided with storage device, so that receive the food of cooking from the process of spherical kettle.
In the method for a kind of equipment making dish that uses automatic cooking dishes provided by the invention, comprise the following steps:
Supply with quantitative, that have proportioning, process preprocessing material or condiment that handle, that need be cooked by feeder to spherical kettle; Open the valve in the pipe-line system respectively or simultaneously, so that the oil in the holding vessel, flavouring or water etc. are supplied with spherical kettle;
Make the heater heating, the quilt in spherical kettle is cooked material and is provided heat energy with the fluid that enters in the spherical kettle;
Spherical kettle is rotated continuously or intermittently, and make the driving mechanism operation of ring support, the plane that makes the ring support place is with respect to plummet face tilt certain angle, for example 10 °~60 °, by pneumatic tool to being cooked the effect of material, and the rotary action of spherical kettle, the quilt in the spherical kettle is cooked material stir;
Make spherical kettle turn to the discharging position, open kettle cover, the dish of cooking is discharged;
In kettle, charge into fresh air by air supply pipe and oil smoke passage, discharge oil-containing flue gas body; Supply with washing agent, water is gentle, the inside and the whole pipe-line system of cleaning spherical kettle, and effluent discharge.
In the method for the another kind of equipment that uses automatic cooking dishes provided by the invention, in mode alone or in combination by sympathetic coil, microwave generator, or far infrared transmitter, or the fluid that the quilt of resistance type heater in spherical kettle cooked material and flowed into spherical kettle provides heat energy.
Adopt the equipment of automatic cooking dishes of the present invention, the operator only needs the semifinished dish that will buy from the market to put into the batcher hopper of equipment of the automatic cooking dishes of the present invention of appointment respectively by indication, and by the bar code on the food pack, make control device identification in the equipment of automatic cooking dishes of the present invention put into the kind of the semifinished dish of batcher, then, control device will be prepared feed, heating, mixing stirring, discharging and cleaning operation according to preset program.Thus, through accurate dosing, strict control heat time heating time and temperature promptly can be made into standard, satisfied good to eat dish.
Adopt the equipment of automatic cooking dishes of the present invention can reduce operator's labour intensity greatly, improve production environment.Under the control device effect in equipment of the present invention, by automatic victual raw material of batcher and condiment, and by pipe-line system, supply with normal pressure or overvoltage, through heating or not through oil, vinegar, soy sauce, water, the steam of heating to heating kettle.By self mechanism of equipment to being cooked raw material or condiment and heated and being mixed stirring.In process, handle automatically and discharge the oil smoke that produces in the heating kettle.After the process of cooking in equipment of the present invention finished, equipment of the present invention can automatically perform cleaning operation, subsequently, discharges the cleaning fluid in heating kettle and the pipe-line system automatically.Wherein feed, heating, mixing stirring, cleaning process are all carried out under sealing condition, and therefore, the operator only needs simple control appliance operation, does not need to pay heavy physical labour.And equipment of the present invention does not produce harmful effect to operator and environment.
Describe preferred embodiment of the present invention with reference to the accompanying drawings in detail.Thus, can be expressly understood design of the present invention and the scope that relates to more.
Fig. 1 is the schematic diagram of expression principle of compositionality of the present invention.
Fig. 2 is the side view of heating kettle of the present invention.
Fig. 3 is the front section view of heating kettle of the present invention, wherein depicted in greater detail the internal structure of heating kettle and the partial structurtes of ring support.
Fig. 4 is the cutaway view of the heating kettle bottom section of amplification.
Fig. 5 is the cutaway view that amplify in the zone shown in the chain-dotted line 5 among Fig. 3.
Fig. 6~12nd, the block diagram of the equipment making of automatic cooking dishes of the present invention is used and controls in expression.
With reference to accompanying drawing 1~5, wherein expression constitutes the embodiment of the equipment of a kind of automatic cooking dishes of the present invention, and it comprises heating kettle 10, and described heating kettle 10 comprises frame 30.Ring support 1 by frame 30 supports.By ring support 1 around and the spherical kettle 4 that supports.Described frame 30 is arranged on out the top of feed bin 36.Along ring support 1 radially, be provided with horizontal pivot 13, the axis of described horizontal pivot 13 and the angle of horizontal plane are 0 °~30 °.By horizontal pivot 13, ring support 1 is supported on the frame 30.Ring support 1 can rotate around horizontal axis by the horizontal pivot 13 that is supported on the frame 30.Along spherical kettle 4 radially, be provided with vertical pivot 15.Described spherical kettle 4 is supported on the described ring support 1 by vertical pivot 15.Be provided with on spherical kettle 4 for being cooked the opening that material is come in and gone out, be provided with kettle cover 3 on this opening, the opening on described kettle cover 3 and the spherical kettle 4 is sealed and matched.And, open automatically and closed kettle cover 3 by instruction by driving mechanism 24.Part at the inner surface of spherical kettle 4 is provided with rib, is cooked material and rolls so that impel.
In the embodiment of the equipment of automatic cooking dishes of the present invention, also be provided with control device (not shown), because the structure and the occupation mode of the control device that adopts are that the professional is well-known, so do not give unnecessary details.
On described ring support 1, be provided with and drive the driving mechanism 35 that spherical kettle 4 rotates.The driving mechanism 35 that drives spherical kettle 4 rotations comprises motor and gear or slip gear 37.When driving mechanism 35 operations, spherical kettle 4 rotates around the axis that extends along hollow shaft 15.Be provided with the driving mechanism 20 that ring support 1 is rotated on frame 30, described driving mechanism 20 makes ring support 1 rotate around horizontal axis by gear or slip gear 22.
As shown in Figure 5, on the axle sleeve 17 that supports hollow shaft 15, be provided with a plurality of brushes 18.On the axle journal of hollow shaft 15, be provided with the conducting ring 16 of setting-in, thereby make lead 5 be communicated with leads 19, so that provide power supply for heater or the magnetic valve on the spherical kettle 4 by brush 18 and conducting ring 16.
In Fig. 1, represented to supply with the feeder 60 of cooking raw material to heating kettle 10.Described feeder 60 is set at the top of spherical kettle 4.Described feeder 60 comprises the discoid element 61 that rotates around vertical shaft.On discoid element 61, be provided with and hold the feed bin 63 of being cooked material or condiment.Among the embodiment shown in the figure, in the middle of batcher 60 and heating kettle 4, also be provided with the funnel type hopper.
With reference to accompanying drawing 5, the medial region of the tubular portion on described ring support 1 is provided with microwave heating equipment, and it is made of microwave generator 2.The microwave energy that is produced by microwave generator 2 passes vertical pivot 15, enters the inside of spherical kettle 4, thereby heating is positioned at raw-food material and the condiment that spherical kettle 4 inside are cooked.At the mating area of described ring support 1, in the tubular portion of ring support 1, be provided with metallic shield net 8, so that guarantee that microwave energy fully by vertical pivot 15, enters heating kettle 4 with vertical pivot 15.
On spherical kettle 4, be provided with an induction coil heating apparatus that heat energy is provided to heating kettle 10.Described heater comprises the sympathetic coil 31 that is arranged on spherical kettle 4 outsides.When passing through electric current in the sympathetic coil 31, sympathetic coil 31 heats spherical kettle 4 by induction by current.
Inboard at the kettle cover 3 of heating kettle 4 is provided with far infrared transmitter 17, is positioned at the material that spherical kettle 4 inside are cooked by far infrared transmitter 17 in the heat energy heating that spherical kettle 4 produces.
What be used to receive the dish of cooking through heating kettle 10 goes out feed bin 36, is provided with storage device 40 in going out feed bin 36, so that receive the food of cooking from the process of spherical kettle 4.
Supplying with in the pipe-line system of fluid to heating kettle 10, it comprises air supply pipe 9 and feed pipe 11.Described air supply pipe 9 and feed pipe 11 pass internal feed gas or the liquid of hollow shaft 15 to spherical kettle 4.Described ring support 1 is made by hollow pipe fitting, and feed pipe 11 passes the medial region of the tubular portion in the ring support 1, with the internal communication of spherical kettle 4, so that to the internal feed liquid of spherical kettle 4, for example oil, soy sauce, vinegar or the like.The air supply pipe 11 that passes the medial region of ring support 1 is communicated with pneumatic tool 16 in stretching into spherical kettle 4, so that to the internal feed gas of spherical kettle 4.Pneumatic tool 16 in spherical kettle 4 is interchangeable pneumatic shovel, agitator air, pneumatic dish device and the pneumatic dish device that turns over scraped.Air supply pipe 11 is communicated with pneumatic shovel 16 in the embodiment shown in fig. 3.At the mating area of described ring support 1, in the tubular portion of ring support 1, be provided with nonmetal plug 6, so that the oil smoke passage 12 in the heating kettle 4 is separated with the part that microwave generator 2 is installed with hollow shaft 15.
The fluid that enters heating kettle 4 enters heating kettle 4 at first by behind the resistance type heater.
Shown in Figure 1 supplying with in the pipe-line system of fluid to heating kettle 10, comprise a plurality of holding vessel TK1~TK5 of oil in reserve, flavouring, water or washing agent respectively, be provided with valve VV1~VV22 that control distributes above-mentioned article in pipe-line system.And, in described pipe-line system, be provided with the device that produces Compressed Gas, so that accelerate the speed of distributing fluids.Bottom section at spherical kettle 4 is provided with the hole 51 that connects the still wall, in the outside of still wall, is provided with air inlet pipe 50.Described air inlet pipe 50 is communicated with the hole 51 that connects the still wall, so that supply with Compressed Gas to the bottom section of spherical kettle 4.
On the bottom of spherical kettle 4 outlet 54, be provided with discharge valve 52.The discharge valve 52 that is arranged on the bottom of spherical kettle 4 passes through connecting rod 53 and back-moving spring 57, connects electromagnet 55.
Referring to accompanying drawing, in the method for the equipment making dish of the automatic cooking dishes of use provided by the invention, comprise the following steps:
1, according to control program, supply with material or condiment quantitative, that have proportioning, that need be cooked by feeder 60 to spherical kettle 4, comprising making spherical kettle 4 enter the position that reception will be cooked material or condiment, and, kettle cover 3 opened by drive unit 24.
2, according to the instruction of control program, open or close the valve VV1~VV9 that opens in the pipe-line system, so that the oil among holding vessel TK1~TK9, flavouring or water are supplied with spherical kettle 4, perhaps stop to supply with.
3, according to the instruction of control program, in mode alone or in combination, it is electric that resistance type heater in sympathetic coil 31, microwave generator 2, far infrared transmitter 17 or the pipe-line system is got, by above-mentioned heater separately or common quilt in spherical kettle 4 cook material heat energy be provided.
4, spherical kettle 4 is rotated a period of time continuously or intermittently with predetermined rotating speed, and, making driving mechanism 20 operations of ring support 1, the plane that makes ring support 1 place is with respect to plummet face tilt certain angle, for example 10 °~60 °.Cook the effect of material by 16 pairs of quilts of pneumatic tool, and the rotary action of spherical kettle 4, the quilt in the spherical kettle 4 is cooked material stir.
5, subsequently, make spherical kettle 4 turn to the discharging position, open kettle cover 3, simultaneously the gas of discharging in the spherical kettle 4 by blast pipe 12.
6, open the valve VV10 of washing agent holding vessel TK10, supply with washing agent, and fetch boiling water valve VV5 and gas valve VV15 clean the inside of spherical kettle 4.
7, open discharge valve 52, discharge the waste liquid in the spherical kettle 4.
The present invention is not limited only to above-mentioned preferred embodiment.Design of the present invention and the scope of asking for protection are documented in claims of the present invention.