CN111100213A - Production process and equipment of pregelatinized starch special for rice dumplings - Google Patents
Production process and equipment of pregelatinized starch special for rice dumplings Download PDFInfo
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- CN111100213A CN111100213A CN201911421324.1A CN201911421324A CN111100213A CN 111100213 A CN111100213 A CN 111100213A CN 201911421324 A CN201911421324 A CN 201911421324A CN 111100213 A CN111100213 A CN 111100213A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/12—Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
- C08B30/18—Dextrin, e.g. yellow canari, white dextrin, amylodextrin or maltodextrin; Methods of depolymerisation, e.g. by irradiation or mechanically
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/12—Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
- C08B30/16—Apparatus therefor
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Abstract
The invention discloses a production process and equipment of pregelatinized starch special for rice dumplings, which adopts the technical scheme that the production process comprises a tank body and a material distribution cover body matched with the tank body, wherein a stirring screw is arranged in the middle of the tank body, 8 independent tanks which are uniformly distributed are welded on the outer wall of the tank body, one side of each independent tank is arranged in the tank body and communicated with the tank body, a first grid sheet is arranged in each independent tank, the inner side ends of the independent tanks, which are arranged in the tank body, are provided with arc-shaped notches, the arc-shaped notches are separated through second grid sheets, the other side end, opposite to the arc-shaped notches, of each independent tank is provided with a parallel notch, and the parallel notches are sealed through bent baffle plates.
Description
Technical Field
The invention relates to the technical field of food, in particular to a production process and equipment of pregelatinized starch special for rice dumplings.
Background
The glue pudding is a traditional food eaten in the winter solstice in the south, and with the development of social economy and social diversification, people often shuttle among cities, the cities are already in the south, the south goes to the north, the north comes to the south, the pace of life of people is accelerated, the consumption concept is changed, and the technology is developed, so that new requirements are provided for the production, storage and sale of the traditional glue pudding, and the process ingredients of the existing glue pudding need to meet the requirements of high-automation production, cold chain storage and transportation and the like.
However, the actual glue pudding product has low forming rate and is easy to crack in the automatic production, water is separated and cracks in the cold chain storage and transportation cost process, the product sale is influenced, the problems are caused, the starch performance problem is mainly caused, and the starch produced according to the traditional process has low viscosity and low water absorption.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to solve the problems and discloses a production process and equipment of pregelatinized starch special for rice dumplings.
In order to achieve the purpose, the invention provides the following technical scheme: a production process and equipment of special pregelatinized starch for rice dumplings,
(1) preparing deionized water: preparing deionized water with the conductivity of 0-5 mus/cm by using a reverse osmosis membrane;
(2) preparing materials: preparing cassava starch and potato starch;
(3) adopting a separately-adjusted rotary type slurry adjusting tank to adjust slurry: adding deionized water into a separately-adjusted rotary type slurry mixing tank, starting stirring, slowly adding cassava starch while adding potato starch, adding cassava starch and potato starch simultaneously, and continuously stirring after adding, so as to prepare 18-20Be starch slurry;
(4) pre-gelatinization: feeding the starch slurry into a double-roller pre-gelatinization machine for pre-gelatinization;
(5) and (3) drying: drying the starch slurry after the pre-gelatinization to obtain white transparent cloth-shaped slices;
(6) coarse crushing: roughly crushing the white transparent cloth-shaped slices into thin pieces by a crusher;
(7) crushing: crushing the thin blocks into powder by a crusher, and screening by a vibrating screen;
(8) magnetic attraction: and (4) passing the screened powder through a magnetic suction device.
(9) Packaging and warehousing: and packaging and warehousing the powder after magnetic absorption.
The invention is further configured to: the drying decrement of the cassava starch in the step (2) is 12 w/% -14w/%, the whiteness 457nm blue light reflectance is 90% -95%, the pH value is 4.5-7.5, the fineness 100-mesh sieve passing rate is 97% -100%, the ash dry basis is 0.1% -0.4%, and the viscosity peak value is 800 BU-900 BU.
The invention is further configured to: the drying decrement of the potato starch in the step (2) is 19 w/% -21w/%, the whiteness 457nm blue light reflectance is 90% -95%, the pH value is 4.5-7.5, the fineness 100-mesh sieve passing rate is 98% -100%, the ash dry basis is 0.1% -0.4%, and the viscosity peak value is 1600BU-1800 BU.
The invention is further configured to: the rotating speed of the roller of the double-roller pre-pasting machine in the step (4) is 1250-.
The invention is further configured to: including jar the body and with jar body complex divide the material lid, be equipped with stirring screw in the middle of the jar body, the welding has 8 independent jars of all arranging apart on the external wall of jar, independent jar one side is arranged jar internally and is passed through with jar internal connection in, is equipped with first net piece in the independent jar, and independent jar is arranged jar body medial extremity in and is equipped with the arc breach, and this arc breach separates through the second net piece, independent jar is equipped with parallel breach with the opposite side end of arc breach, and parallel breach department seals through the baffler that sets up the bending.
The invention is further configured to: the bending angle of the blocking plate ranges from 85 degrees to 90 degrees.
The invention is further configured to: divide the material lid to include rotating electrical machines, the puddler be connected with rotating electrical machines and the lower work or material rest, puddler one end is arranged in the independent jar the other end and is connected with rotating electrical machines, and the lower work or material rest includes the windrow frame, is equipped with 8 stock guides that introduce potato starch and cassava starch in the independent jar on the windrow frame, and the windrow frame bottom is equipped with the electromagnetic shaker.
Has the advantages that: the invention adds a separately-adjusted rotary size mixing tank for size mixing, so that the mixed size can Be fully neutralized, the mixed size and deionized water are used as an intermediate mixed solution to prepare 18-20Be starch size, and the starch size is subjected to pregelatinization, drying, coarse crushing, crushing and magnetic absorption to obtain the starch size which is soluble in cold water, has high viscosity and viscoelasticity and has large water absorption capacity;
the starch is applied to the wrapper of the rice dumpling, the adding amount is 1.5%, the starch molecular network and the molecular network of the glutinous rice flour can form new networks which are mutually crossed and communicated, the elasticity and the viscosity of dough are increased, the elasticity of the rice dumpling is enhanced, the shape of the rice dumpling is kept, the rice dumpling is prevented from collapsing, the Q property of the rice dumpling is improved, the water retention capacity and the rehydration (no retrogradation) of the rice dumpling are improved, the taste is obviously improved, certain freeze-thaw stability of the rice dumpling is improved, no water is produced after long-term freeze-thaw, cracking can be inhibited, no soup is mixed, and the shelf life is prolonged.
Drawings
FIG. 1 is a schematic structural diagram of a tank body of a separately-adjusted rotary type slurry mixing tank according to an embodiment of the invention.
Fig. 2 is a schematic view of a distributing cover structure of the separately-adjusting rotary slurry mixing tank according to the embodiment of the invention.
FIG. 3 is a flow chart illustrating steps of an embodiment of the present invention.
Detailed Description
Embodiments of the present invention are further described with reference to fig. 1 to 3.
The invention is further configured to: the sub-regulation rotary type slurry mixing structure in the step (3): including jar body 101 and with jar body 101 complex divide the material lid, be equipped with stirring screw 102 in the middle of jar body 101, the welding has 8 independent jar 201 of equidistance arranging on jar body 101 outer wall, independent jar 201 one side arrange in jar body 101 and with jar internal intercommunication of body 101, be equipped with first net piece 203 in the independent jar 201, independent jar 201 is arranged in jar body 101 medial extremity in and is equipped with arc breach 204, and this arc breach 204 separates through second net piece 204, independent jar 201 is equipped with parallel breach with the opposite side of arc breach 204, and parallel breach department seals through setting up baffler 205 of buckling.
The invention is further configured to: the bending angle of the blocking plate 205 is 85-90 degrees.
The invention is further configured to: the material distributing cover body comprises a rotating motor 601, a stirring rod 602 and a material distributing frame, the stirring rod 602 is connected with the rotating motor 601, one end of the stirring rod 602 is arranged in the independent tank 201, the other end of the stirring rod is connected with the rotating motor 601, the material distributing frame comprises a material stacking frame 401, 8 material guide plates 402 for introducing potato starch and cassava starch into the independent tank 201 are arranged on the material stacking frame 401, and a vibrator 501 is arranged at the bottom of the material stacking frame 401.
Each independent tank 201 is provided with a rotating motor 601 and a stirring rod 602 in a material separating cover plate for controlling liquid mixing in the independent tank 201, prepared deionized water is placed into a separately-adjusted rotary type slurry mixing tank, so the deionized water can be filled into the independent tank 201, then the raw materials of cassava starch and potato starch can fall into the independent tank 201 from a material guide plate 402 through vibration of a vibrator, the vibration blanking is greatly different from dumping blanking, 8 independent tanks 201 are respectively stirred, after stirring, the deionized water in the middle is mixed through a first grid sheet 203 and a second grid sheet 204 in sequence, a stirring screw 102 can also rotate, ceaseless rotation is formed to form water stirred with 8 stirring rods 602, and opposite flushing can be formed, so that the cassava starch and the potato starch can be more fully mixed with the deionized water, in addition, the bending angle of the blocking plate 205 arranged in the independent tank 201 is 85 degrees to 90 degrees, through the arrangement of the blocking plate 205, when the independent tank 201 is stirred, impact can Be realized, multipoint impact can Be realized before the starch slurry is changed into 18-20Be starch slurry, the impact of a slurry molecular network is more finely divided, when the angle is larger than 90 degrees, a rotary oblique cutting angle is easily formed to Be an obtuse angle, when the angle is smaller than 85 degrees, the rotary oblique cutting angle is closer to 0 degree, the impact inclination is easily formed, when the angle is 87 degrees, a vertical angle close to 90 degrees can Be formed with the inner wall, direct impact is convenient, the slurry is impacted, the crushing of molecules is facilitated, the manufactured starch is more elastic, the separating sheet 403 can Be arranged on the stacking frame, the blanking separation is realized, and the blanking can Be balanced.
The invention is further provided with: the drying decrement of the cassava starch in the step (2) is 12 w/% -14w/%, the whiteness 457nm blue light reflectance is 90% -95%, the pH value is 4.5-7.5, the fineness 100-mesh sieve passing rate is 97% -100%, the ash dry basis is 0.1% -0.4%, and the viscosity peak value is 800 BU-900 BU.
The invention is further configured to: the drying decrement of the potato starch in the step (2) is 19 w/% -21w/%, the whiteness 457nm blue light reflectance is 90% -95%, the pH value is 4.5-7.5, the fineness 100-mesh sieve passing rate is 98% -100%, the ash dry basis is 0.1% -0.4%, and the viscosity peak value is 1600BU-1800 BU.
The rotating speed of the roller of the double-roller pre-pasting machine in the step (4) is 1250-.
When added, the ratio of deionized water to potato starch and tapioca starch was 22: 1: 19, mixing in such proportion can make the potato starch perform the function similar to that of the auxiliary material, can play a promoting effect and also play a certain neutralizing effect, and pre-gelatinizing treatment is carried out at high temperature and high pressure by using the roller surface temperature of 125-135 ℃ and the steam pressure of 500-600 KPa.
Neutralizing with deionized water, adding wood starch and potato starch, drying in the steps of matching to obtain modified starch, and pre-gelatinizing: feeding the starch slurry into a double-roller pre-gelatinization machine for pre-gelatinization; and (3) drying: drying the starch slurry after the pre-gelatinization to obtain white transparent cloth-shaped slices; coarse crushing: roughly crushing the white transparent cloth-shaped thin slices into thin blocks; crushing: crushing the thin blocks into powder by a crusher, and screening by a vibrating screen; magnetic attraction: and (4) passing the screened powder through a magnetic suction device.
Packaging and warehousing: packaging and warehousing the powder after magnetic absorption, wherein the detection data of the starch after the starch is manufactured is as follows:
the data of the prepared starch is far higher than the standard, and the prepared product has the advantages of cold water solubility, high viscosity, high viscoelasticity and large water absorption capacity; the starch is applied to the wrapper of the rice dumpling, the adding amount is 1.5%, the starch molecular network and the molecular network of the glutinous rice flour can form new networks which are mutually crossed and communicated, the elasticity and the viscosity of dough are increased, the elasticity of the rice dumpling is enhanced, the shape of the rice dumpling is kept, the rice dumpling is prevented from collapsing, the Q property of the rice dumpling is improved, the water retention capacity and the rehydration (no retrogradation) of the rice dumpling are improved, the taste is obviously improved, certain freeze-thaw stability of the rice dumpling is improved, no water is produced after long-term freeze-thaw, cracking can be inhibited, no soup is mixed, and the shelf life is prolonged.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and those skilled in the art should be able to make general changes and substitutions within the technical scope of the present invention.
Claims (8)
1. A production process of pregelatinized starch special for rice dumplings is characterized by comprising the following steps:
(1) preparing deionized water: preparing deionized water with the conductivity of 0-5 mus/cm by using a reverse osmosis membrane;
(2) preparing materials: preparing cassava starch and potato starch;
(3) adopting a separately-adjusted rotary type slurry adjusting tank to adjust slurry: adding deionized water into a separately-adjusted rotary type slurry mixing tank, starting stirring, slowly adding cassava starch while adding potato starch, adding cassava starch and potato starch simultaneously, and continuously stirring after adding, so as to prepare 18-20Be starch slurry;
(4) pre-gelatinization: feeding the starch slurry into a double-roller pre-gelatinization machine for pre-gelatinization;
(5) and (3) drying: drying the starch slurry after the pre-gelatinization to obtain white transparent cloth-shaped slices;
(6) coarse crushing: roughly crushing the white transparent cloth-shaped slices into thin pieces by using a crusher;
(7) crushing: crushing the thin blocks into powder by a crusher, and screening by a vibrating screen;
(8) magnetic attraction: and (4) passing the screened powder through a magnetic suction device.
And 2, (9) packaging and warehousing: and packaging and warehousing the powder after magnetic absorption.
3. The production process of the pregelatinized starch special for rice dumplings, according to claim 1, is characterized in that: the drying decrement of the cassava starch in the step (2) is 12 w/% -14w/%, the whiteness 457nm blue light reflectance is 90% -95%, the pH value is 4.5-7.5, the fineness 100-mesh sieve passing rate is 97% -100%, the ash dry basis is 0.1% -0.4%, and the viscosity peak value is 800 BU-900 BU.
4. The production process of the pregelatinized starch special for rice dumplings, according to claim 1, is characterized in that: the drying decrement of the potato starch in the step (2) is 19 w/% -21w/%, the whiteness 457nm blue light reflectance is 90% -95%, the pH value is 4.5-7.5, the fineness 100-mesh sieve passing rate is 98% -100%, the ash dry basis is 0.1% -0.4%, and the viscosity peak value is 1600BU-1800 BU.
5. The production process of the pregelatinized starch special for rice dumplings, according to claim 1, is characterized in that: in the step (4), the rotating speed of the roller of the double-roller pre-pasting machine is 1250-1450R/min, the surface temperature of the roller is 125-135 ℃, and the steam pressure is 500-600 KPa.
6. The separately-adjusted rotary type slurry mixing tank in the production process of the special pregelatinized starch for rice dumplings, which is characterized in that: including jar the body and with jar body complex divide the material lid, be equipped with stirring screw in the middle of the jar body, the welding has 8 independent jars of all arranging apart on the external wall of jar, independent jar one side is arranged jar internally and is passed through with jar internal connection in, is equipped with first net piece in the independent jar, and independent jar is arranged jar body medial extremity in and is equipped with the arc breach, and this arc breach separates through the second net piece, independent jar is equipped with parallel breach with the opposite side end of arc breach, and parallel breach department seals through the baffler that sets up the bending.
7. The separately-adjusted rotary type slurry mixing tank in the production process of the special pregelatinized starch for rice dumplings, which is characterized in that: the bending angle of the blocking plate ranges from 85 degrees to 90 degrees.
8. The separately-adjusted rotary type slurry mixing tank in the production process of the special pregelatinized starch for rice dumplings, which is characterized in that: divide the material lid to include rotating electrical machines, the puddler be connected with rotating electrical machines and the lower work or material rest, puddler one end is arranged in the independent jar the other end and is connected with rotating electrical machines, and the lower work or material rest includes the windrow frame, is equipped with 8 stock guides that introduce potato starch and cassava starch in the independent jar on the windrow frame, and the windrow frame bottom is equipped with the electromagnetic shaker.
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| CN201911421324.1A CN111100213B (en) | 2019-12-31 | 2019-12-31 | Production process and equipment of special pregelatinized starch for rice dumplings |
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| CN201911421324.1A CN111100213B (en) | 2019-12-31 | 2019-12-31 | Production process and equipment of special pregelatinized starch for rice dumplings |
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| CN111100213A true CN111100213A (en) | 2020-05-05 |
| CN111100213B CN111100213B (en) | 2022-06-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112655944A (en) * | 2020-12-19 | 2021-04-16 | 嘉兴欣欣食品科技有限公司 | High-swelling waxy corn pregelatinized starch suitable for fish skin peanuts and equipment thereof |
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| CN111100213B (en) | 2022-06-28 |
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Denomination of invention: A special production process and equipment of pre gelatinized starch for rice dumpling Effective date of registration: 20230418 Granted publication date: 20220628 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: JIAXING XINXIN FOOD TECHNOLOGY Co.,Ltd. Registration number: Y2023990000225 |