CN111099537A - Method for putting on bottle cap - Google Patents
Method for putting on bottle cap Download PDFInfo
- Publication number
- CN111099537A CN111099537A CN201911324381.8A CN201911324381A CN111099537A CN 111099537 A CN111099537 A CN 111099537A CN 201911324381 A CN201911324381 A CN 201911324381A CN 111099537 A CN111099537 A CN 111099537A
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- China
- Prior art keywords
- bottle
- conveying line
- wine
- wine bottle
- photoelectric sensor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
- B67B3/262—Devices for controlling the caps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Specific Conveyance Elements (AREA)
Abstract
S1, the wine bottles are conveyed forwards along the wine bottle conveying line, and when one wine bottle passes through the position of the photoelectric sensor arranged on the wine bottle conveying line, the photoelectric sensor generates signal change and transmits the signal to the control mechanism; the encoder detects the conveying speed v of the wine bottle conveying line and transmits the conveying speed v to the control mechanism; s2, after the control mechanism receives the photoelectric sensor signal and the encoder signal, calculating the time t from the photoelectric sensor position to the next preset position A of the wine bottle through S-v ﹡ t; s3, the control mechanism controls the industrial robot to grab the bottle cap from the bottle cap conveying line, then controls the industrial robot to move the bottle cap to the position A within the time t, and the bottle cap is buckled on a wine bottle which just moves to the position A at the moment t. The invention has the advantages of high cover wearing efficiency, accurate cover wearing and the like. The invention belongs to the technical field of liquor packaging equipment.
Description
Technical Field
The invention belongs to the technical field of liquor packaging equipment, and particularly relates to a method for putting on a bottle cap.
Background
In the field of liquor manufacturing, after liquor is canned, a cap needs to be buckled on a liquor bottle. Currently, there are two methods for the application of a cap to a wine bottle: firstly, the bottle cap is manually worn on the wine bottle; secondly, the bottle cap is worn on the wine bottle through mechanical equipment. The first method has the defects of more manpower, low efficiency, high production cost, low production automation degree and the like. In the second mode, the wine bottle to be capped moves to the position below the cap wearing device, the wine bottle to be capped keeps still, the cap wearing device is used for covering the bottle cap on the wine bottle, and then the wine bottle is conveyed to the next working procedure; although the automation degree of the method is high, the wine bottle needs to be stopped firstly to be covered, the time for wearing a bottle cover is still long, and the cover wearing efficiency is still not high.
Disclosure of Invention
Aiming at the problems, the invention provides a method for putting on a bottle cap, which has the advantages of accurate buckling and putting on of the bottle cap on a wine bottle, high efficiency of putting on the bottle cap, simple method steps and the like.
A method for putting on a bottle cap, comprising the steps of:
s1, the wine bottles are conveyed forwards along the wine bottle conveying line, and when one wine bottle passes through the position of the photoelectric sensor arranged on the wine bottle conveying line, the photoelectric sensor generates signal change and transmits the signal to the control mechanism; the encoder detects the conveying speed v of the wine bottle conveying line and transmits the conveying speed v to the control mechanism;
s2, after the control mechanism receives the photoelectric sensor signal and the encoder signal, calculating the time t from the photoelectric sensor position to the next preset position A by S-v ﹡ t, wherein t is the time for conveying the wine bottle from the photoelectric sensor to the next preset position A;
s3, the control mechanism controls the industrial robot to grab the bottle cap from the bottle cap conveying line, then controls the industrial robot to move the bottle cap to the position A within the time t, and the bottle cap is buckled on a wine bottle which just moves to the position A at the moment t.
Furthermore, in S3, a position B is preset before the position A of the wine bottle conveying line, and the control mechanism passes through S-v ﹡ t1Calculating the time t for conveying the wine bottle from the position of the photoelectric sensor to the position B1And controlling the industrial robot to grab the bottle cap at t1Moving to the position B in time, controlling the industrial robot to convey forwards together with the wine bottle at a speed v, and buckling the bottle cap on the wine bottle when the position A is reached.
Further, the photoelectric sensor is a reflecting plate type photoelectric sensor.
Further, the wine bottle conveying line comprises an upper section conveying line and a lower section conveying line, photoelectric sensors are arranged on the upper section conveying line and the lower section conveying line, and an industrial robot is arranged on one side of each of the upper section conveying line and the lower section conveying line; the industrial robot on one side of the upper section conveying line executes the action of cover wearing only when the K-th wine bottle passes through the upper section conveying line; the industrial robot on one side of the lower section conveying line executes bottle cap action only when the K +1 th wine bottle passes through the lower section conveying line; wherein K is a natural number greater than 1.
Furthermore, a bottle blocking mechanism used for limiting the wine bottles from falling off the side is arranged above the wine bottle conveying line.
Further, the bottle blocking mechanism comprises a lower bottle blocking mechanism used for limiting the lower part of the wine bottle and an upper bottle blocking mechanism used for limiting the upper part of the wine bottle, and the width of the limiting channel of the upper bottle blocking mechanism is smaller than that of the limiting channel of the lower bottle blocking mechanism.
Furthermore, the upper bottle blocking mechanism comprises a bottle blocking line and a bottle blocking support, a limiting channel is arranged between the two bottle blocking lines, the bottle blocking line is fixed through the bottle blocking support, and the width of the limiting channel is matched with the diameter of the upper portion of the wine bottle.
Further, keep off bottle mechanism down includes horizontal baffle and perpendicular baffle, and the top of beverage bottle transfer chain is located to two horizontal baffle symmetries, and the distance between two horizontal baffles matches with the diameter phase-match of the lower part of beverage bottle, horizontal baffle and through erecting baffle fixed connection.
The invention has the advantages that: according to the invention, the photoelectric sensor for detecting the position of the wine bottle is arranged at one position of the wine bottle conveying line, the encoder for detecting the conveying speed of the wine bottle is also arranged on the wine bottle conveying line, the photoelectric sensor and the encoder are electrically connected with the control mechanism arranged in the industrial robot, when the wine bottle is detected to reach the photoelectric sensor, the control mechanism calculates the time for the wine bottle to reach the next preset position by combining the conveying speed, and controls the grabbing bottle cap to clamp the bottle cap to the next preset position of the wine bottle in the time, so that the bottle cap is buckled on the wine bottle reaching the next preset position at an accurate time point, and the buckling and wearing of one bottle cap on the wine bottle is completed, therefore, the invention has the advantages of no error in buckling and wearing the bottle cap, high precision, and is fully automatic and high in buckling and wearing efficiency compared with manual; two sections of wine bottle transfer chain set up industrial robot respectively, and two industrial robot are through receiving photoelectric sensor signal judgement beverage bottle order and wear the lid in order to wearing the different beverage bottles to a wine bottle transfer chain simultaneously, and the time of wearing the lid that significantly reduces has improved production efficiency.
Drawings
FIG. 1 is a schematic flow chart of an embodiment of the present invention.
Fig. 2 is a schematic structural view of an apparatus to which the present invention is applied.
The bottle cap conveying line comprises a bottle cap conveying line 1, an industrial robot 2, a wine bottle conveying line 3 and a case 4.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
A method for putting on a bottle cap, comprising the steps of:
s1, the wine bottles are conveyed forwards along the wine bottle conveying line, and when one wine bottle passes through the position of the photoelectric sensor arranged on the wine bottle conveying line, the photoelectric sensor generates signal change and transmits the signal to the control mechanism; the encoder detects the conveying speed v of the wine bottle conveying line and transmits the conveying speed v to the control mechanism.
S2, after the control mechanism receives the photoelectric sensor signal and the encoder signal, calculating the time t from the photoelectric sensor position to the next preset position A by S-v ﹡ t, wherein t is the time for conveying the wine bottle from the photoelectric sensor to the next preset position A;
s3, the control mechanism controls the industrial robot to grab the bottle cap from the bottle cap conveying line, then controls the industrial robot to move the bottle cap to the position A within the time t, and the bottle cap is buckled on a wine bottle which just moves to the position A at the moment t.
For S1, the photosensor is a reflective plate type photosensor. When no wine bottle passes through the photoelectric sensor, the photoelectric sensor does not receive signals due to no reflection signals after the photoelectric sensor transmits the signals, so that the control mechanism does not execute the operation; when the wine bottle sensor passes through the photoelectric sensor, the photoelectric sensor transmits a signal, the photoelectric sensor receives a feedback signal due to the wine bottle reflection signal, and the control mechanism receives the signal and starts to execute the operation.
Further, the wine bottle conveying line comprises an upper section conveying line and a lower section conveying line. All be equipped with a photoelectric sensor on upper segment transfer chain and the hypomere transfer chain, upper segment transfer chain one side is equipped with an industrial robot, and one side of hypomere transfer chain is equipped with an industrial robot. When a K-th wine bottle enters the wine bottle conveying line (wherein K is a natural number more than or equal to 1), when the wine bottle passes through the photoelectric sensor at the upper section conveying line, the photoelectric sensor transmits a signal to the control mechanism of the industrial robot at one side of the upper section conveying line, and the industrial robot at one side of the upper section conveying line only carries out a cap-wearing action on the bottle cap; when the bottle cap flows into the lower section conveying line and passes through the photoelectric sensor at the lower section conveying line, the photoelectric sensor transmits a signal to the control mechanism of the industrial robot at the lower section conveying line side, but the control mechanism does not perform any action on the wine bottle. When the K + 1-th wine bottle enters the wine bottle conveying line and passes through the photoelectric sensor at the upper section conveying line, the photoelectric sensor transmits a signal to the control mechanism of the industrial robot at one side of the upper section conveying line, but the control mechanism does not perform any action on the wine bottle; until the wine bottle enters the lower section conveying line, when passing through the photoelectric sensor at the lower section conveying line, the photoelectric sensor transmits a signal to the control mechanism of the industrial robot at one side of the lower section conveying line, and the industrial robot at one side of the lower section conveying line carries out the action of cap wearing on the bottle cap. Wherein K and K +1 can also be reversed, which does not change the essence of the design. Through the orderly cooperation of upper segment transfer chain and hypomere transfer chain, accurately carry out the beverage bottle to a beverage bottle transfer chain and distinguish and wear the lid to the beverage bottle after distinguishing, can wear the lid simultaneously to the beverage bottle of a beverage bottle transfer chain through two industrial robot to the reduction is to wearing the lid time of a beverage bottle transfer chain, improves production efficiency.
In S2, the control means presets the cap to be attached to the wine bottle at a predetermined position a when the position of the photosensor is received as P. The running distance PA of the wine bottle is equal to S. The control mechanism calculates the time t from the position P to A according to the S-v ﹡ t, wherein v is the conveying speed of the wine bottle (namely the speed of the wine bottle conveying line).
In S3, a position B is preset before the position a of the wine bottle conveying line, where PB is S, and the control mechanism passes S v ﹡ t1Calculating the time t for conveying the wine bottle from the position of the photoelectric sensor to the position B1And controlling the industrial robot to grab the bottle cap at t1Moving to the position B in time, controlling the industrial robot to convey forwards together with the wine bottle at a speed v, and buckling the bottle cap on the wine bottle when the position A is reached.
In order to ensure that the wine bottles are stably conveyed on the wine bottle conveying line and that the wine bottles keep a stable state when the bottle caps are buckled, a bottle blocking mechanism used for limiting the wine bottles to fall off from the side is arranged above the wine bottle conveying line. The bottle blocking mechanism comprises a lower bottle blocking mechanism used for limiting the lower part of a wine bottle and an upper bottle blocking mechanism used for limiting the upper part of the wine bottle, and the width of a limiting channel of the upper bottle blocking mechanism is smaller than that of the limiting channel of the lower bottle blocking mechanism. The upper bottle blocking mechanism comprises a bottle blocking line and a bottle blocking support, a limiting channel is arranged between the two bottle blocking lines, the bottle blocking line is supported and fixed through the bottle blocking support, the bottle blocking support is fixed on the case, and the width of the limiting channel is matched with the diameter of the upper portion of the wine bottle. Lower fender bottle mechanism includes the horizontal baffle and erects the baffle, and the top of beverage bottle transfer chain is located to two horizontal baffle symmetries, and the distance between two horizontal baffles matches with the diameter of the lower part of beverage bottle, and the horizontal baffle is connected with perpendicular baffle, erects the baffle and is fixed in on the quick-witted case. Keep off a bottle mechanism through setting up, the beverage bottle is restricted the swing when carrying, and the state of beverage bottle is more stable, consequently wears to cover more accurately, wears to cover the error little, wears to cover efficiency height.
The industrial robot adopts a SCARA robot. The industrial robot is internally provided with a servo controller, and a control mechanism is arranged in the servo controller. The control mechanism employs a Digital Signal Processor (DSP).
The bottle cap conveying line can adopt the existing factory conveying line, and bottle caps are manually put on the bottle cap conveying line.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.
Claims (8)
1. A method for putting on a bottle cap is characterized in that: the method comprises the following steps:
s1, the wine bottles are conveyed forwards along the wine bottle conveying line, and when one wine bottle passes through the position of the photoelectric sensor arranged on the wine bottle conveying line, the photoelectric sensor generates signal change and transmits the signal to the control mechanism; the encoder detects the conveying speed v of the wine bottle conveying line and transmits the conveying speed v to the control mechanism;
s2, after the control mechanism receives the photoelectric sensor signal and the encoder signal, calculating the time t from the photoelectric sensor position to the next preset position A of the wine bottle through S-v ﹡ t;
s3, the control mechanism controls the industrial robot to grab the bottle cap from the bottle cap conveying line, then controls the industrial robot to move the bottle cap to the position A within the time t, and the bottle cap is buckled on a wine bottle which just moves to the position A at the moment t.
2. A method of putting on a cap according to claim 1, wherein: in S3, a position B is preset before the position A of the wine bottle conveying line, and the control mechanism passes through S-v ﹡ t1Calculating the time t for conveying the wine bottle from the position of the photoelectric sensor to the position B1And controlling the industrial robot to grab the bottle cap at t1Moving to the position B in time, controlling the industrial robot to convey forwards together with the wine bottle at a speed v, and buckling the bottle cap on the wine bottle when the position A is reached.
3. A method of putting on a cap according to claim 1, wherein: the photoelectric sensor is a reflecting plate type photoelectric sensor.
4. A method of putting on a cap according to claim 1, wherein: the wine bottle conveying line comprises an upper section conveying line and a lower section conveying line, photoelectric sensors are arranged on the upper section conveying line and the lower section conveying line, and an industrial robot is arranged on one side of each of the upper section conveying line and the lower section conveying line; the industrial robot on one side of the upper section conveying line executes the action of cover wearing only when the K-th wine bottle passes through the upper section conveying line; the industrial robot on one side of the lower section conveying line executes bottle cap action only when the K +1 th wine bottle passes through the lower section conveying line; wherein K is a natural number of 1 or more.
5. A method of putting on a cap according to claim 1, wherein: and a bottle blocking mechanism used for limiting the wine bottles to drop off from the offside is arranged above the wine bottle conveying line.
6. A method for putting on a bottle cap according to claim 5, wherein: the bottle blocking mechanism comprises a lower bottle blocking mechanism used for limiting the lower part of a wine bottle and an upper bottle blocking mechanism used for limiting the upper part of the wine bottle, and the width of a limiting channel of the upper bottle blocking mechanism is smaller than that of the limiting channel of the lower bottle blocking mechanism.
7. A method for putting on a bottle cap according to claim 6, wherein: the upper bottle blocking mechanism comprises a bottle blocking line and a bottle blocking support, a limiting channel is arranged between the two bottle blocking lines, the bottle blocking line is fixed through the bottle blocking support, and the width of the limiting channel is matched with the diameter of the upper portion of the wine bottle.
8. A method for putting on a bottle cap according to claim 6, wherein: lower fender bottle mechanism includes horizontal baffle and erects the baffle, and the top of beverage bottle transfer chain is located to two horizontal baffle symmetries, and the distance between two horizontal baffles matches with the diameter phase-match of the lower part of beverage bottle, horizontal baffle and through erecting baffle fixed connection.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2019109799281 | 2019-10-15 | ||
| CN201910979928 | 2019-10-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111099537A true CN111099537A (en) | 2020-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911324381.8A Pending CN111099537A (en) | 2019-10-15 | 2019-12-20 | Method for putting on bottle cap |
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| CN (1) | CN111099537A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4696144A (en) * | 1986-10-29 | 1987-09-29 | New England Machinery, Inc. | Container capper and torque tester |
| CN105947264A (en) * | 2016-06-29 | 2016-09-21 | 江苏铂英特电子科技有限公司 | Capping unit operation method |
| CN206172937U (en) * | 2016-11-16 | 2017-05-17 | 常德职业技术学院 | A synchronization control device for beverage bottle encapsulation system |
| CN107934873A (en) * | 2017-12-15 | 2018-04-20 | 安徽慧创科技有限公司 | A kind of tracking mode Cover whirling Machine |
| CN108689130A (en) * | 2018-06-15 | 2018-10-23 | 湖北文理学院 | Bottle cap body alignment device and bottle cap body alignment methods |
| CN108821209A (en) * | 2018-07-09 | 2018-11-16 | 薛敏强 | A kind of Intelligentized mechanical arm and its working method for bottle body sealing |
| CN109179286A (en) * | 2018-10-12 | 2019-01-11 | 安徽海思达机器人有限公司 | A kind of bottle automatic capping device |
| CN109534254A (en) * | 2018-11-25 | 2019-03-29 | 广东洛波特机器人自动化技术有限公司 | A kind of automatic screw capping production line of Packaging Bottle robot |
-
2019
- 2019-12-20 CN CN201911324381.8A patent/CN111099537A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4696144A (en) * | 1986-10-29 | 1987-09-29 | New England Machinery, Inc. | Container capper and torque tester |
| CN105947264A (en) * | 2016-06-29 | 2016-09-21 | 江苏铂英特电子科技有限公司 | Capping unit operation method |
| CN206172937U (en) * | 2016-11-16 | 2017-05-17 | 常德职业技术学院 | A synchronization control device for beverage bottle encapsulation system |
| CN107934873A (en) * | 2017-12-15 | 2018-04-20 | 安徽慧创科技有限公司 | A kind of tracking mode Cover whirling Machine |
| CN108689130A (en) * | 2018-06-15 | 2018-10-23 | 湖北文理学院 | Bottle cap body alignment device and bottle cap body alignment methods |
| CN108821209A (en) * | 2018-07-09 | 2018-11-16 | 薛敏强 | A kind of Intelligentized mechanical arm and its working method for bottle body sealing |
| CN109179286A (en) * | 2018-10-12 | 2019-01-11 | 安徽海思达机器人有限公司 | A kind of bottle automatic capping device |
| CN109534254A (en) * | 2018-11-25 | 2019-03-29 | 广东洛波特机器人自动化技术有限公司 | A kind of automatic screw capping production line of Packaging Bottle robot |
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Application publication date: 20200505 |
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