CN213084709U - Full-automatic manipulator material loading machine - Google Patents
Full-automatic manipulator material loading machine Download PDFInfo
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- CN213084709U CN213084709U CN202021590982.1U CN202021590982U CN213084709U CN 213084709 U CN213084709 U CN 213084709U CN 202021590982 U CN202021590982 U CN 202021590982U CN 213084709 U CN213084709 U CN 213084709U
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Abstract
The utility model relates to a cell-phone screen processing technology field just discloses a full-automatic manipulator material loading, shift receiving mechanism including outer aircraft bonnet of equipment, feeding manipulator, unloading manipulator, dyestripping mechanism and NG product, NG product shifts receiving mechanism and sets up in the inboard of outer aircraft bonnet of equipment, unloading manipulator installs in the rear side that NG product shifted receiving mechanism, dyestripping mechanism installs in the rear side of unloading manipulator, feeding manipulator sets up in the rear side of dyestripping mechanism. This full-automatic manipulator material loading machine, high definition camera and encoder are fixed a position the product in coordination and are discerned the product and place the direction to the product can be accurately grabbed to the manipulator, improve the location rate of accuracy, tear the cooperation of membrane claw and suction nozzle of membrane tearing mechanism, improve the success rate of tearing the membrane, possess advantages such as work efficiency and yield height, reduced the cost of labor of enterprise, solved the problem that current cost of labor is high.
Description
Technical Field
The utility model relates to a cell-phone screen processing technology field specifically is a full-automatic manipulator material loading machine.
Background
China has entered a high-speed and developed electronic information era, and the mobile phone becomes a necessary social tool for every person, so that the requirement that the mobile phone manufacturing industry of China cannot adopt artificial production along with the prior art is that modern intelligent equipment is applied to improve the working efficiency so as to meet the requirements of the China society for the mobile phone market.
The mobile phone screen is used as an important component of the mobile phone, the mobile phone screen is required to be subjected to the processes of dispensing and film tearing, most mobile phone manufacturers adopt a semi-automatic dispensing machine and manual film tearing based on economic consideration, the semi-automatic dispensing machine is semi-automatic, which means that each device needs manual feeding and operation, and in addition, the film which is manually torn and pasted at the dispensing position is manually torn, so that the working efficiency is greatly reduced, in order to meet the requirements of the current society on the mobile phone, the working efficiency of dispensing and film tearing of the mobile phone screen is improved, and the labor cost of enterprises is reduced, a full-automatic manipulator feeding machine is provided for solving the technical problems.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Not enough to prior art, the utility model provides a full-automatic manipulator material loading machine possesses advantages such as work efficiency and yield height, has reduced the cost of labor of enterprise, has solved the problem that current cost of labor is high.
(II) technical scheme
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a full-automatic manipulator material loading, shifts receiving mechanism including equipment outer aircraft bonnet, material loading manipulator, unloading manipulator, dyestripping mechanism and NG product, NG product shifts receiving mechanism and sets up in the inboard of equipment outer aircraft bonnet, unloading manipulator installs in the NG product and shifts receiving mechanism's rear side, dyestripping mechanism installs in the rear side of unloading manipulator, material loading manipulator sets up in the rear side of dyestripping mechanism.
The outer hood of equipment includes the lower frame, the top fixedly connected with of lower frame goes up the frame, be provided with the bottom plate between lower frame and the last frame, top one side of bottom plate is provided with the static eliminator, the front of the outer hood of equipment is provided with the qianmen, the positive one side fixed mounting of qianmen has the touch-sensitive screen, one side of touch-sensitive screen is provided with the display screen, the below of display screen is provided with the number key mouse, the top of going up the frame is installed FFU bellows.
The feeding manipulator comprises an assembly line, an encoder is installed on the side face of the assembly line, a feeding suction nozzle installation component is installed on the top end of the assembly line, a feeding hand is installed on the top end of the feeding suction nozzle installation component, and a high-definition camera is arranged above the feeding hand.
The suction nozzle subassembly is installed equally to the manipulator axle head, and the equipment tail end is close to the assembly line, and one side-mounting encoder of assembly line is installed high definition camera directly over and is detected, detects the position and the direction that the product got off along with the assembly line jointly, through the more accurate messenger's manipulator of visual system product of grabbing.
The blanking manipulator comprises a Y-axis module, a blanking guide rail is arranged on one side of the Y-axis module, a blanking hand is installed at the top end of the Y-axis module, a blanking suction nozzle installation component is installed at the shaft end of the blanking hand, and a Y-axis drag chain is arranged on the other side of the Y-axis module.
The unloading hand is installed on Y axle module, and Y axle module is connected the transmission by servo motor and shaft coupling to install the unloading guide rail on Y axle module one side, increase the stability that the manipulator removed.
Dyestripping mechanism includes dyestripping platform one, undetermined platform, dyestripping platform two and dyestripping clamping jaw mechanism, dyestripping platform one all is provided with photoelectric sensor with the top of dyestripping platform two, dyestripping clamping jaw mechanism's front is provided with the dyestripping guide rail, the side of dyestripping guide rail is provided with servo motor transmission structure, the side of dyestripping guide rail is provided with optical fiber sensor, undetermined platform's front is provided with dyestripping stepping motor transmission structure.
NG product shifts receiving mechanism accomodates the guide rail including shifting, the side of shifting and accomodating the guide rail is provided with shifts and accomodates step motor drive mechanism, the top of shifting and accomodating step motor drive mechanism is provided with the NG receiver, the top of shifting and accomodating the guide rail is provided with the NG suction disc subassembly, the side of shifting and accomodating step motor drive mechanism is provided with shifts and accomodates the tow chain.
NG product shifts the receiving mechanism bottom has step motor, synchronizing wheel, hold-in range, guide rail and the drive mechanism that the tow chain constitutes, acts on the removal about the mechanism, and the guide rail cylinder is installed to the riser on the guide rail for reciprocate, let the suction disc can adsorb the NG product of unloading manipulator, install the swing cylinder on the guide rail cylinder, rotatable NG product angle is to vertical, then moves to the end by drive mechanism and places in the middle of the NG product receiver.
Preferably, the transfer and storage stepping motor transmission mechanism comprises a synchronizing wheel, a synchronizing belt, a transfer and storage guide rail and a transfer and storage drag chain, and a guide rail cylinder is fixedly mounted on an upper vertical plate of the transfer and storage guide rail.
Preferably, the blanking suction nozzle mounting assembly comprises a suction nozzle plate, the suction nozzle plate is provided with the suction nozzles, and the number of the suction nozzles is eight.
Preferably, the tail end of the film tearing stepping motor transmission structure is provided with a waste material box, and the bottom of the film tearing clamping jaw mechanism is provided with a transmission mechanism consisting of a stepping motor, a synchronous belt, a synchronous wheel, a drag chain and a guide rail.
Preferably, the NG product transferring and accommodating mechanism is fixedly arranged on the bottom plate, and the static eliminator is arranged above the NG product transferring and accommodating mechanism.
Preferably, the first film tearing platform, the second film tearing platform and the platform to be determined are respectively composed of two suction plates which are arranged in a crossed manner.
Product detection sensors are arranged below the suction plate, two cylinders below the first film tearing platform and the second film tearing platform are provided with leaning columns for adjusting the product position, the bottom of the film tearing clamping jaw mechanism is provided with a stepping motor, a synchronous belt, a synchronous wheel, a transmission mechanism consisting of a drag chain and a guide rail, a jacking cylinder is arranged on the guide rail, a swing cylinder is arranged on the jacking cylinder, the transmission mechanism consisting of a servo motor and the guide rail is arranged on the swing cylinder, the side surface of the film tearing component consisting of a mechanical claw and a suction nozzle is provided with a film tearing component, the closing of the clamping jaw and the up and down of the suction nozzle are controlled by the two cylinders respectively, the side surface of the component is provided with an optical fiber sensor for detection, a waste material box is.
Compared with the prior art, the utility model provides a full-automatic manipulator material loading machine possesses following beneficial effect:
1. this full-automatic manipulator material loading machine, high definition camera and encoder collaborative positioning product place the direction with discernment product to the manipulator can be accurate grab get the product, improves the location rate of accuracy, and the dyestripping claw of dyestripping mechanism improves the success rate of dyestripping with the collaborative cooperation of suction nozzle.
2. This full-automatic manipulator material loading machine, the suction nozzle installation with tear film platform adjustable can adapt to the not unidimensional of product, improve equipment's compatibility, the yields can be fast and accurate place the point through the manipulator and glue the platform, improve machining efficiency, the material loading is about the platform alternately going on, ensures that equipment can carry out the material loading in succession, further improves production efficiency, can put into the receiver to NG product centralized processing.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the outer hood of the apparatus of the present invention;
fig. 3 is a schematic structural view of the feeding manipulator of the present invention;
fig. 4 is a schematic structural view of the feeding manipulator of the present invention;
FIG. 5 is a schematic structural view of the film tearing mechanism of the present invention;
fig. 6 is the utility model discloses NG product shifts receiving mechanism structure schematic diagram.
Wherein: 1. an equipment outer cover; 2. a feeding manipulator; 3. a feeding manipulator; 4. a film tearing mechanism; 5. a NG product transfer storage mechanism; 11. a lower frame; 12. a base plate; 13. a static eliminator; 14. an upper frame; 15. an FFU bellows; 16. a touch screen; 17. a display screen; 18. a numeric keyboard mouse; 19. a front door; 21. a high definition camera; 22. a production line; 23. an encoder; 24. a feeding hand; 25. a feeding suction nozzle mounting component; 31. a blanking suction nozzle mounting component; 32. a Y-axis module; 33. blanking guide rails; 34. a Y-axis drag chain; 35. a blanking hand; 41. a driving structure of a film tearing stepping motor; 42. a platform to be determined; 43. a film tearing platform I; 44. a photosensor; 45. a film tearing platform II; 46. a servo motor transmission structure; 47. an optical fiber sensor; 48. a film tearing clamping jaw mechanism; 49. a film tearing guide rail; 51. transferring and accommodating a stepping motor transmission mechanism; 52. an NG storage box; 53. an NG suction plate assembly; 54. a transfer storage rail; 55. the tow chain is received in the transfer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, a full-automatic manipulator feeding machine comprises an equipment outer cover 1, a feeding manipulator 2, a discharging manipulator 3, a film tearing mechanism 4 and an NG product transfer and storage mechanism 5, wherein the NG product transfer and storage mechanism 5 is arranged on the inner side of the equipment outer cover 1, the discharging manipulator 3 is arranged on the rear side of the NG product transfer and storage mechanism 5, the film tearing mechanism 4 is arranged on the rear side of the discharging manipulator 3, and the feeding manipulator 2 is arranged on the rear side of the film tearing mechanism 4.
The equipment outer hood 1 comprises a lower rack 11, an upper rack 14 is fixedly connected to the top end of the lower rack 11, a bottom plate 12 is arranged between the lower rack 11 and the upper rack 14, an electrostatic eliminator 13 is arranged on one side of the top end of the bottom plate 12, a front door 19 is arranged on the front surface of the equipment outer hood 1, a touch screen 16 is fixedly mounted on one side of the front surface of the front door 19, a display screen 17 is arranged on one side of the touch screen 16, a numeric keyboard mouse 18 is arranged below the display screen 17, and an FFU bellows 15 is mounted on the top end of the upper rack 14.
Through the technical scheme, the front door 19 is arranged at the upper rack 14, the front door 19 is provided with the numeric keyboard mouse 18, the display screen 17 and the touch screen 16 operated by workers, the front door 19 is arranged on the front door 19, a large amount of space is saved, and the operation convenience is provided, the FFU air box 15 and the static eliminator 13 are arranged above the equipment outer hood 1 and respectively provide the functions of heat dissipation and static elimination for the equipment, and the front door 19 can be opened towards two sides.
The feeding manipulator 2 comprises a production line 22, an encoder 23 is installed on the side face of the production line 22, a feeding suction nozzle installation component 25 is installed on the top end of the production line 22, a feeding hand 24 is installed on the top end of the feeding suction nozzle installation component 25, and a high-definition camera 21 is arranged above the feeding hand 24.
Through above-mentioned technical scheme, the manipulator axle head is the same installation suction nozzle subassembly, and the equipment tail end is close to one side installation encoder 23 of assembly line 22, and installation high definition camera 21 detects directly over, detects the position and the direction that the product got off along with assembly line 22 jointly, and the product is grabbed to more accurate messenger's manipulator through visual system, and the position and the direction at assembly line 22 when judging the product and snatching through the intelligent recognition of encoder 23 and high definition camera 21, snatch the product more accurately.
The blanking manipulator 3 comprises a Y-axis module 32, a blanking guide rail 33 is arranged on one side of the Y-axis module 32, a blanking hand 35 is installed on the top end of the Y-axis module 32, a blanking suction nozzle installation component 31 is installed at the shaft end of the blanking hand 35, and a Y-axis drag chain 34 is arranged on the other side of the Y-axis module 32.
Through above-mentioned technical scheme, unloading hand 35 is installed on Y axle module 32, and Y axle module 32 is connected the transmission by servo motor and shaft coupling to install unloading guide rail 33 in Y axle module 32 one side, increase the stability that the manipulator removed.
Through above-mentioned technical scheme, dyestripping mechanism 4 adopts clamping jaw and suction nozzle to work of mutually supporting, and the suction nozzle is inhaled the membrane earlier, ensures that the clamping jaw can the dyestripping smoothly, passes through optical fiber sensor 47's detection again, improves the success rate of dyestripping.
NG product shifts receiving mechanism 5 is including shifting and accomodate guide rail 54, shifts the side of accomodating guide rail 54 and is provided with to shift and accomodate step motor drive mechanism 51, shifts the top of accomodating step motor drive mechanism 51 and is provided with NG receiver 52, shifts the top of accomodating guide rail 54 and is provided with NG suction disc subassembly 53, shifts the side of accomodating step motor drive mechanism 51 and is provided with to shift and accomodates tow chain 55.
Through above-mentioned technical scheme, NG product shifts 5 bottoms of receiving mechanism has step motor, synchronizing wheel, hold-in range, the drive mechanism that guide rail and tow chain are constituteed, acts on moving about the mechanism, and the guide rail cylinder is installed to the riser on the guide rail for reciprocate, let the suction disc can adsorb the NG product of unloading manipulator 3, install the swinging cylinder on the guide rail cylinder, rotatable NG product angle is to vertical, then moves to the end by drive mechanism and places in the middle of the NG product receiver.
The whole device is also provided with a corresponding matched control system and a semi-automatic dispenser, a vision system is adopted, products are detected through an encoder 23 and a high-definition camera 21, the position and the direction of the products are judged, the feeding mechanical arm 2 is controlled through a computer to grab the products and place the products on a film tearing platform, the positions of the products are adjusted through two side cylinders, meanwhile, the film tearing clamping jaw mechanism 48 moves to a set position, the film tearing mechanism 4 tears the film, after the optical fiber sensor 47 detects that the film tearing is successful, the module moves in the Y-axis direction to adsorb the products to the dispensing platform of the semi-automatic dispenser, during the period, the feeding mechanical arm 2 adsorbs another product to the film tearing platform and tears the film, the discharging mechanical arm 3 grabs the product to another dispensing platform, the feeding mechanical arm 2 continues feeding, the discharging mechanical arm 3 places the good product on the undetermined platform 42 according to the judgment result of the dispenser and grabs the product on the assembly line 22 by the feeding mechanical arm 2, judging the NG product then snatch by unloading manipulator 3 and place NG adsorption plate and shift and place NG receiver 52 in the middle of, above-mentioned system adopts PLC control, and above-mentioned system and semi-automatic point gum machine are prior art, do not describe here concrete control flow again.
Specifically, the transfer and storage stepping motor transmission mechanism 51 comprises a synchronizing wheel, a synchronizing belt, a transfer and storage guide rail 54 and a transfer and storage drag chain 55, and a guide rail cylinder is fixedly mounted on a vertical plate on the transfer and storage guide rail 54.
Specifically, the feeding nozzle mounting assembly 31 includes nozzle plates, and the nozzle plates are provided with nozzles, and the number of the nozzles is eight.
Specifically, the tail end of the film tearing stepping motor transmission structure 41 is provided with a waste material box, and the bottom of the film tearing clamping jaw mechanism 48 is provided with a transmission mechanism consisting of a stepping motor, a synchronous belt, a synchronous wheel, a drag chain and a guide rail.
Specifically, the NG product transfer storage mechanism 5 is fixedly installed on the bottom plate 12, and the static eliminator 13 is disposed above the NG product transfer storage mechanism 5.
Specifically, the first film tearing platform 43, the second film tearing platform 45 and the platform to be determined 42 are respectively composed of two suction plates which are arranged in a crossed manner.
Through the technical scheme, product detection sensor is equipped with all below the suction disc, and two cylinders are equipped with and lean on a post adjustment product position to dyestripping platform 43 and dyestripping platform two 45 below, dyestripping clamping jaw mechanism 48 bottom is step motor, the hold-in range, the synchronizing wheel, the drive mechanism that tow chain and guide rail are constituteed, the riser is installed jacking cylinder on the guide rail, there is swing cylinder then on the jacking cylinder, the drive mechanism that servo motor and guide rail are constituteed is installed to the swing cylinder, the side is the dyestripping subassembly that gripper and suction nozzle constitute, respectively by two cylinders control the closure of clamping jaw and the upper and lower of suction nozzle, the subassembly side-mounting has optical fiber sensor 47 to detect, be equipped with waste material box at drive mechanism end, collect the membrane that tears.
When using, the staff passes through PLC control's mode, through the accurate location of high definition camera 21 and encoder 23, the film tearing and the material loading work are carried out in the collaborative work of material loading manipulator 2 and unloading manipulator 3, later respectively to put the yields and the NG product that judge via semi-automatic point gum machine to pending platform 42 on or in NG receiver 52, grab by material loading manipulator 2 at last and get on assembly line 22, realize the material loading work of semi-automatic point gum machine.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a full-automatic manipulator material loading, shifts receiving mechanism (5), its characterized in that including equipment outer aircraft bonnet (1), material loading manipulator (2), unloading manipulator (3), dyestripping mechanism (4) and NG product: the NG product transferring and accommodating mechanism (5) is arranged on the inner side of the equipment outer hood (1), the blanking manipulator (3) is arranged on the rear side of the NG product transferring and accommodating mechanism (5), the film tearing mechanism (4) is arranged on the rear side of the blanking manipulator (3), and the feeding manipulator (2) is arranged on the rear side of the film tearing mechanism (4);
the equipment outer hood (1) comprises a lower rack (11), the top end of the lower rack (11) is fixedly connected with an upper rack (14), a bottom plate (12) is arranged between the lower rack (11) and the upper rack (14), one side of the top end of the bottom plate (12) is provided with an electrostatic eliminator (13), the front surface of the equipment outer hood (1) is provided with a front door (19), one side of the front surface of the front door (19) is fixedly provided with a touch screen (16), one side of the touch screen (16) is provided with a display screen (17), a numerical keyboard mouse (18) is arranged below the display screen (17), and the top end of the upper rack (14) is provided with an FFU bellows (15);
the feeding manipulator (2) comprises a production line (22), an encoder (23) is installed on the side face of the production line (22), a feeding suction nozzle installation component (25) is installed at the top end of the production line (22), a feeding hand (24) is installed at the top end of the feeding suction nozzle installation component (25), and a high-definition camera (21) is arranged above the feeding hand (24);
the blanking manipulator (3) comprises a Y-axis module (32), a blanking guide rail (33) is arranged on one side of the Y-axis module (32), a blanking hand (35) is installed at the top end of the Y-axis module (32), a blanking suction nozzle installation component (31) is installed at the shaft end of the blanking hand (35), and a Y-axis drag chain (34) is arranged on the other side of the Y-axis module (32);
the film tearing mechanism (4) comprises a first film tearing platform (43), a platform to be determined (42), a second film tearing platform (45) and a film tearing clamping jaw mechanism (48), wherein the top ends of the first film tearing platform (43) and the second film tearing platform (45) are respectively provided with a photoelectric sensor (44), the front surface of the film tearing clamping jaw mechanism (48) is provided with a film tearing guide rail (49), the side surface of the film tearing guide rail (49) is provided with a servo motor transmission structure (46), the side surface of the film tearing guide rail (49) is provided with an optical fiber sensor (47), and the front surface of the platform to be determined (42) is provided with a film tearing stepping motor transmission structure (41);
NG product shifts receiving mechanism (5) accomodates guide rail (54) including shifting, the side of shifting receiving guide rail (54) is provided with shifts and accomodates step motor drive mechanism (51), the top of shifting and accomodating step motor drive mechanism (51) is provided with NG receiver (52), the top of shifting and accomodating guide rail (54) is provided with NG suction disc subassembly (53), the side of shifting and accomodating step motor drive mechanism (51) is provided with shifts and accomodates tow chain (55).
2. The full-automatic manipulator feeder according to claim 1, characterized in that: the transfer storage stepping motor transmission mechanism (51) comprises a synchronizing wheel, a synchronous belt, a transfer storage guide rail (54) and a transfer storage drag chain (55), and a guide rail cylinder is fixedly mounted on an upper vertical plate of the transfer storage guide rail (54).
3. The full-automatic manipulator feeder according to claim 1, characterized in that: the blanking suction nozzle mounting assembly (31) comprises suction nozzle plates, suction nozzles are arranged on the suction nozzle plates, and the number of the suction nozzles is eight.
4. The full-automatic manipulator feeder according to claim 1, characterized in that: the tail end of the film tearing stepping motor transmission structure (41) is provided with a waste material box, and the bottom of the film tearing clamping jaw mechanism (48) is provided with a transmission mechanism consisting of a stepping motor, a synchronous belt, a synchronous wheel, a drag chain and a guide rail.
5. The full-automatic manipulator feeder according to claim 1, characterized in that: NG product shifts receiving mechanism (5) fixed mounting on bottom plate (12), just static eliminator (13) set up in NG product shifts the top of receiving mechanism (5).
6. The full-automatic manipulator feeder according to claim 1, characterized in that: the film tearing platform I (43), the film tearing platform II (45) and the platform to be determined (42) are respectively composed of two suction plates which are arranged in a cross mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021590982.1U CN213084709U (en) | 2020-08-04 | 2020-08-04 | Full-automatic manipulator material loading machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021590982.1U CN213084709U (en) | 2020-08-04 | 2020-08-04 | Full-automatic manipulator material loading machine |
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| CN213084709U true CN213084709U (en) | 2021-04-30 |
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| CN202021590982.1U Active CN213084709U (en) | 2020-08-04 | 2020-08-04 | Full-automatic manipulator material loading machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714084A (en) * | 2022-05-10 | 2022-07-08 | 苏州市苏润机械科技有限公司 | Complicated module display screen assembly line |
| CN116692482A (en) * | 2023-06-26 | 2023-09-05 | 四川京龙光电科技有限公司 | Automatic feeding mechanism for screen production |
-
2020
- 2020-08-04 CN CN202021590982.1U patent/CN213084709U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714084A (en) * | 2022-05-10 | 2022-07-08 | 苏州市苏润机械科技有限公司 | Complicated module display screen assembly line |
| CN116692482A (en) * | 2023-06-26 | 2023-09-05 | 四川京龙光电科技有限公司 | Automatic feeding mechanism for screen production |
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