CN111099438A - Method for additionally installing wire winding disc - Google Patents
Method for additionally installing wire winding disc Download PDFInfo
- Publication number
- CN111099438A CN111099438A CN202010018302.7A CN202010018302A CN111099438A CN 111099438 A CN111099438 A CN 111099438A CN 202010018302 A CN202010018302 A CN 202010018302A CN 111099438 A CN111099438 A CN 111099438A
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- Prior art keywords
- wire
- motor
- wire spool
- textile
- hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Abstract
The invention discloses a method for additionally installing a wire winding disc, and belongs to the technical field of textile methods. A method for installing a wire winding disc mainly comprises the following steps: the device comprises a sliding chute panel, an air cylinder, a hopper, a winding reel device, a winding reel, a traction device, a time calculator and a gravity detector, wherein a dovetail groove is arranged in the middle of the sliding chute panel, and a contact switch is arranged on the left side of the dovetail groove; the hopper is arranged on the left side of the sliding chute panel through the air cylinder and the gravity detector and is used for storing a standby wire spool; the wire spool device is arranged in the dovetail groove and used for placing a wire spool; the traction device is arranged on the right side of the sliding chute panel and is used for traction of the textile wire; the time calculator is used for calculating the winding time of the textile thread; gravity sensing is used to detect the weight of the hopper. And controlling each actuating mechanism through a system program to automatically load a new wire spool into the wire spool device for winding the spun yarn next time.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to a method for additionally installing a wire winding disc.
Background
The yarn is a textile, is processed into products with certain fineness by various textile fibers, is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like. In the yarn manufacturing process, a winding reel is usually used to wind the semi-finished product or the finished product into a certain shape for storage, transportation or the next process. The coiling process should be performed continuously without affecting the quality of the yarn, minimizing the quality problems caused by the coiling process. Some spinning bobbin devices on the market at present can not effectively carry out the wire reel, often twine the yarn together, also be convenient for dismantle moreover, be difficult for taking out the yarn and still need manually put into the carousel with new wire reel. Therefore, the application provides a method for adding the winding disc, which can automatically load a new winding disc into the turntable to continue winding the textile wire after one winding disc is fully wound with the textile wire.
Disclosure of Invention
In order to solve the above problems, it is an object of the present invention to provide a method for retrofitting a wire coil.
In order to achieve the purpose, the invention adopts the following specific technical scheme:
a method for installing a wire winding disc mainly comprises the following steps: the device comprises a sliding chute panel, an air cylinder, a hopper, a winding reel device, a winding reel, a traction device, a time calculator and a gravity detector, wherein a dovetail groove is arranged in the middle of the sliding chute panel, and a contact switch is arranged on the leftmost side of the dovetail groove; the hopper is arranged on the left side of the sliding chute panel through the air cylinder and the gravity detector and is used for storing a standby wire spool; the winding disc device is arranged in the middle of the sliding groove panel through a dovetail groove and is used for placing a used winding disc; the traction device is arranged on the right side of the sliding chute panel and is used for traction of the textile wire; the time calculator is used for calculating the winding time of the wire spool to the textile wire; the gravity detection is used for detecting the weight of the hopper, and then whether a standby wire spool exists in the hopper is judged according to the detected data.
The execution steps of the workflow of the device work are as follows:
step S01: before starting the device, if the rotary tables on the two sides of the wire spool device are not provided with the wire spools, the direction grooves of the rotary tables on the two sides are manually adjusted to be upward at the same time, then a new wire spool is placed into the direction grooves on the two sides of the rotary table, at the moment, the contact points are switched on, and the system automatically judges whether the wire spools are arranged in the rotary tables according to whether the contact points on the two sides of the rotary table are switched on or not;
step S02: when the system judges that the wire spool is not installed, the electromagnetic clamping block is inserted into the clamping hole in an extending state, and the motor A cannot be started;
step S03: when the wire spool is judged to be installed, one end of the spinning wire is clamped into the pressing block on one side of the wire spool, and at the moment, the electromagnetic clamping block of the wire spool device retracts to be separated from the clamping hole and the motor A is slowly started;
step S04: the system continuously and automatically judges whether the spinning thread is clamped in the pressing block on one side of the wire spool according to whether the traction device receives traction pulling force, when the pulling force received by the traction device is smaller than a numerical value below 0.2N, the system judges that the spinning thread is not clamped in the pressing block on one side of the rotating disc, at the moment, after the electromagnetic clamping block is automatically popped out, the motor A drives the rotating disc to rotate until the electromagnetic clamping block automatically falls into a clamping hole of the wire spool, and the motor A stops rotating;
step S05: when the pulling force received by the traction device is larger than or equal to a numerical value of more than 0.2N, the system judges that the textile wire is clamped in the pressing block on one side of the wire spool, the telescopic pressing block automatically pops open, the motor A drives the turntable to rotate quickly, and the motor B starts to control the four-bar mechanism to drive the sliding block to move left and right;
step S06: when the motor A drives the turntable to rotate quickly to wind the textile yarns, the time calculator starts to calculate the rotation time of the turntable, and when the calculated time value is equal to the time value set by the system, the motor A starts to decelerate and rotate slowly;
step S07: at the moment, after the electromagnetic clamping block is automatically popped out, the motor A drives the turntable to rotate until the electromagnetic clamping block automatically falls into the clamping hole of the turntable, and the motor A stops rotating;
step S08: after the motor B drives the sliding block to move to the left side and touch the contact switch, the motor B stops rotating, and the telescopic wire pressing block is automatically closed to clamp the textile wire;
step S09: the textile thread between the wire spool and the traction device can be cut off manually, the textile thread in the turntable is taken out, and the next new textile thread is placed in the turntable;
step S10: at the moment, the gravity detector starts to detect the weight of the hopper, and when the detected pressure is smaller than a certain numerical value, the hopper is judged to be empty, and an alarm device sends out an alarm prompt;
step S11: the cylinder and the hopper are kept in the original state, the system judges that no wire spool is arranged in the turntable, the electromagnetic clamping block is inserted into the clamping hole in the extending state, and the motor A cannot be started;
step S12: when the gravity detector starts to detect the weight of the hopper, when the detected pressure is larger than or equal to a certain numerical value, the fact that a wire spool is arranged in the hopper is judged, at the moment, after the hopper is driven by the air cylinder to descend, the pneumatic valve is quickly opened and then quickly closed, so that a new wire spool falls into the square groove of the turntable, and the air cylinder drives the hopper to ascend again;
step S13: after the cylinder up operation is completed, the cycle operation is started in step S03.
Further: the method for installing the wire winding disc further comprises the following steps: the four-bar mechanism is arranged in the base through the motor B. The wire spool device comprises: the sliding block is used for being connected with a four-bar mechanism to form a constant-speed sliding block four-bar mechanism; the two rotary tables are respectively and symmetrically arranged on the upper surface of the sliding block, and a square groove for communicating the center with the edge is formed in the inner side surface of each rotary table; a contact point is arranged in each square groove; the electromagnetic clamping blocks are also provided with two rotating shafts of the rotating discs which are respectively positioned at two sides and used for controlling the accurate stop positions of the rotating discs; the motor A is connected with the right turntable, and the rotation or stop of the turntable can be controlled under the action of the motor A.
Further: the discs on two sides of the wire spool are respectively provided with a pressing block and a rotating shaft, wherein the pressing blocks are arranged on the discs of the wire spool through springs; in order to facilitate the rotation of the wire spool driven by the turntable, the rotating shaft is a square rotating shaft provided with a chamfer.
Further: the traction device also comprises: the device comprises a guide wire wheel and a telescopic line pressing block, wherein the telescopic line pressing block is positioned in the middle of a base and used for pressing and fixing a textile wire; the two wire guide wheels are respectively positioned at two sides of the telescopic wire pressing block, and the movement direction of the textile wire can be changed through the two wire guide wheels. In order to firmly clamp the textile yarns, the meshing surface of the telescopic wire pressing block and the base is in a rack shape.
The invention has the beneficial effects that:
1. the method for additionally installing the wire winding disc can automatically judge whether the wire winding disc is fully wound with the textile wires or not, the square groove of the automatic control turntable accurately upwards stops by the leftmost end of the sliding groove panel, after the wire winding disc on the turntable is taken out, a hopper can automatically install a new wire winding disc into the square groove of the turntable to wind the next pair of textile wires.
2. The two sides of the wire spool are respectively provided with a pressing block, so that the head end and the tail end of the textile wire can be fixed on the pressing blocks on the two sides of the wire spool.
3. The rotating shafts on the two sides of the wire spool are quadrangular, so that the rotating shafts can be better fixed in the direction grooves of the rotating discs on the two sides, and the rotating discs can control the accurate rotation of the wire spool conveniently.
Drawings
Fig. 1 is a schematic perspective view of a method for retrofitting a wire coil according to the present invention.
Fig. 2 is a schematic front view of a method for retrofitting a wire spool according to the present invention.
Fig. 3 is a left side view of a method for retrofitting a spool according to the present invention.
Fig. 4 is a schematic view of a hopper used in a method for loading a coil according to the present invention.
Fig. 5 is a schematic structural diagram of a discharge hole of the method for installing the wire winding disc in the invention.
Fig. 6 is a schematic perspective view of a wire spool device for use in a method for attaching a wire spool according to the present invention.
Fig. 7 is a schematic top view of a reel apparatus for use in a method of retrofitting a reel according to the present invention.
Wherein: the device comprises a base 1, a base 11, a time calculator, a sliding chute panel 2, a contact switch 21, a cylinder 3, a gravity detector 31, a hopper 4, a pneumatic valve 41, a reel device 5, a sliding block 51, a rotating disc 52, a motor A53, a contact point 54, an electromagnetic clamping block 55, a reel 6, a pressing block 61, a rotating shaft 62, a traction device 7, a wire guide wheel 71, a wire guide wheel 72, a telescopic wire pressing block 81, a motor B, a four-bar mechanism 82 and a textile wire 9.
Detailed Description
Reference will now be made in further detail to the accompanying drawings.
As shown in fig. 1 to 7, the flow method of the method for installing the wire winding disc mainly includes: the device comprises a machine base 1, a time calculator 11, a sliding chute panel 2, a contact switch 21, a cylinder 3, a gravity detector 31, a hopper 4, a wire spool device 5, a wire spool 6, a traction device 7, a motor B81, a four-bar mechanism 82 and a braided wire 9.
A method for installing a wire winding disc mainly comprises the following steps: the device comprises a chute panel 2, a cylinder 3, a hopper 4, a winding disc device 5, a winding disc 6, a traction device 7, a time calculator 11 and a gravity detector 31, wherein a dovetail groove is arranged in the middle of the chute panel 2, and a contact switch 21 is arranged on the leftmost side of the dovetail groove; the hopper 4 is arranged on the left side of the chute panel 2 through the cylinder 3 and the gravity detector 31 and is used for storing a standby wire spool 6; the wire spool device 5 is arranged in the middle of the chute panel 2 through a dovetail groove and is used for placing a wire spool 6 in use; the traction device 7 is arranged on the right side of the chute panel 2 and is used for traction of the textile wire 9; the time calculator 11 is used for calculating the winding time of the wire spool 6 on the textile wire 9; the gravity detection device 31 is used for detecting the weight of the hopper 4 and then judging whether a standby wire spool 6 exists in the hopper 4 according to the detected data;
the execution steps of the workflow of the device work are as follows:
step S01: before starting the device, if the rotary discs 52 on the two sides of the winding disc device 5 are not provided with the wire reels 6, the direction grooves of the rotary discs 52 on the two sides are manually adjusted to be upward at the same time, then a new wire reel 6 is placed into the direction grooves on the two sides of the rotary discs 52, at the moment, the contact points 54 are switched on, and the system automatically judges whether the wire reels 6 are arranged in the rotary discs 52 according to whether the contact points 54 on the two sides of the rotary discs 52 are switched on or not;
step S02: when the system judges that the wire spool 6 is not installed, the electromagnetic clamping block 55 is inserted into the clamping hole in an extending state, and the motor A53 cannot be started;
step S03: when the wire spool 6 is judged to be installed, one end of the textile wire 9 is clamped into the pressing block 61 on one side of the wire spool 6, at the moment, the electromagnetic clamping block 55 of the wire spool device 5 retracts to be separated from the clamping hole, and the motor A53 is started slowly;
step S04: the system continuously and automatically judges whether the textile wire 9 is clamped in the pressing block 61 on one side of the wire spool 6 according to whether the traction device 7 receives traction tension, when the traction device 7 receives tension smaller than a numerical value below 0.2N, the system judges that the textile wire 9 is not clamped in the pressing block 61 on one side of the wire spool 6, at the moment, after the electromagnetic clamping block 55 is automatically ejected, the motor A53 drives the rotating disc 52 to rotate until the electromagnetic clamping block 55 automatically falls into the clamping hole of the rotating disc 52, and the motor A53 stops rotating;
step S05: when the pulling force received by the traction device 7 is greater than or equal to a numerical value above 0.2N, the system judges that the textile wire 9 is clamped in the pressing block 61 on one side of the wire spool 6, at the moment, the telescopic wire pressing block 72 automatically pops open, the motor A53 drives the turntable 52 to rotate rapidly, and the motor B81 starts to control the four-bar mechanism 82 to drive the sliding block 51 to move left and right;
step S06: when the motor A53 drives the turntable 52 to rotate rapidly to wind the textile thread 9, the time calculator 11 starts to calculate the rotation time of the turntable 52, and when the calculated time value is equal to the time value set by the system, the motor A53 starts to decelerate and rotate slowly;
step S07: at this time, after the electromagnetic fixture block 55 is automatically ejected, the motor a53 drives the turntable 52 to rotate until the electromagnetic fixture block 55 automatically falls into the fixture hole of the turntable 52, and the motor a53 stops rotating;
step S08: at the moment, after the motor B81 drives the slide block 51 to move to the left to touch the contact switch 21, the motor B81 stops rotating and the telescopic wire pressing block 72 is automatically closed to clamp the textile wire 9;
step S09: the textile wire 9 between the wire spool 6 and the traction device 7 can be cut off manually, the wire spool 6 in the turntable 52 is taken out, and the next new wire spool 6 is put into the turntable 52;
step S10: at the moment, the gravity detector 31 starts to detect the weight of the hopper 4, and when the detected pressure is smaller than a certain value, the hopper 4 is judged to be empty, and an alarm device sends out an alarm prompt;
step S11: the cylinder 3 and the hopper 4 are kept in the original state, the system judges that the wire spool 6 is not installed in the turntable 52, the electromagnetic fixture block 55 is inserted into the fixture hole in the extending state, and the motor A53 cannot be started;
step S12: when the gravity detector 31 starts to detect the weight of the hopper, and when the detected pressure is greater than or equal to a certain value, the wire spool 6 is judged to be in the hopper 4, and at the moment, after the air cylinder 3 drives the hopper 4 to descend, the pneumatic valve 41 is quickly opened and then quickly closed, so that a new wire spool 6 falls into the square groove of the turntable 52, and the air cylinder 3 drives the hopper 4 to ascend again;
step S13: after the end of the lift of the cylinder 3, the cycle operation is started in step S03.
The four-bar mechanism 82 is installed inside the machine base 1 through a motor B81. The slide block 51 is used for being connected with a four-bar mechanism 82 to form a constant-speed slide block four-bar mechanism; the two rotary tables 52 are respectively and symmetrically arranged on the upper surface of the sliding block 51, and a square groove for communicating the center with the edge is formed in the inner side surface of each rotary table 52; a contact point 54 is arranged in each square groove; the electromagnetic fixture block 55 is also provided with two rotating shafts of the rotating disc 52 respectively positioned at two sides for controlling the accurate stop position of the rotating disc 52; the motor A53 is connected with the right turntable 52, and the rotation or stop of the turntable 52 can be controlled by the motor A53.
Further: the discs on two sides of the wire spool 6 are respectively provided with a pressing block 61 and a rotating shaft 62, wherein the pressing blocks 61 are arranged on the discs of the wire spool 6 through springs, the textile wire 9 can be placed in the pressing blocks 61 by poking the pressing blocks 61 outwards, and a user can fix the textile wire 9 on the wire spool 6 by loosening the pressing blocks 61; in order to facilitate the rotation of the rotary disc 52 driving the wire spool 6, the rotating shaft 62 is a square rotating shaft with a chamfer. The telescopic thread pressing block 72 is positioned in the middle of the base and used for pressing and fixing the textile thread 9; the two guide wheels 71 are respectively positioned at two sides of the telescopic wire pressing block 72, and the moving direction of the textile wire 9 can be changed through the two guide wheels 71. In order to firmly clamp the textile yarns 9, the engaging surface of the telescopic thread pressing block 72 and the base is in a rack shape.
The various features described in the foregoing detailed description may be combined in any suitable manner without contradiction, and various suitable combinations will not be further described in order to avoid unnecessary repetition. The same should be considered as the disclosure of the present invention as long as it does not depart from the gist of the present invention.
Claims (6)
1. A method for installing a wire winding disc mainly comprises the following steps: the device comprises a chute panel, an air cylinder, a hopper, a winding disc device, a winding disc, a traction device, a time calculator and a gravity detector, and is characterized in that the middle of the chute panel is provided with a dovetail groove, and the leftmost side of the dovetail groove is provided with a contact switch; the hopper is arranged on the left side of the sliding chute panel through the air cylinder and the gravity detector and is used for storing a standby wire spool; the winding disc device is arranged in the middle of the sliding groove panel through a dovetail groove and is used for placing a used winding disc; the traction device is arranged on the right side of the sliding chute panel and is used for traction of the textile wire; the time calculator is used for calculating the winding time of the wire spool to the textile wire; the gravity detection is used for detecting the weight of the hopper;
the execution steps of the workflow of the device work are as follows:
step S01: before starting the device, if the rotary tables on the two sides of the wire spool device are not provided with the wire spools, the direction grooves of the rotary tables on the two sides are manually adjusted to be upward at the same time, then a new wire spool is placed into the direction grooves on the two sides of the rotary table, at the moment, the contact points are switched on, and the system automatically judges whether the wire spools are arranged in the rotary tables according to whether the contact points on the two sides of the rotary table are switched on or not;
step S02: when the system judges that the wire spool is not installed, the electromagnetic clamping block is inserted into the clamping hole in an extending state, and the motor A cannot be started;
step S03: when the wire spool is judged to be installed, one end of the spinning wire is clamped into the pressing block on one side of the wire spool, the electromagnetic clamping block of the wire spool device retracts and is separated from the clamping hole, and meanwhile, the motor A is slowly started;
step S04: the system continuously and automatically judges whether the spinning thread is clamped in the pressing block on one side of the wire spool according to whether the traction device receives traction pulling force, when the pulling force received by the traction device is smaller than a numerical value below 0.2N, the system judges that the spinning thread is not clamped in the pressing block on one side of the rotating disc, at the moment, after the electromagnetic clamping block is automatically popped out, the motor A drives the rotating disc to rotate until the electromagnetic clamping block automatically falls into a clamping hole of the wire spool, and the motor A stops rotating;
step S05: when the pulling force received by the traction device is larger than or equal to a numerical value of more than 0.2N, the system judges that the textile wire is clamped in the pressing block on one side of the wire spool, the telescopic pressing block automatically pops open, the motor A drives the turntable to rotate quickly, and the motor B starts to control the four-bar mechanism to drive the sliding block to move left and right;
step S06: when the motor A drives the turntable to rotate quickly to wind the textile yarns, the time calculator starts to calculate the rotation time of the turntable, and when the calculated time value is equal to the time value set by the system, the motor A starts to decelerate and rotate slowly;
step S07: at the moment, after the electromagnetic clamping block is automatically popped out, the motor A drives the turntable to rotate until the electromagnetic clamping block automatically falls into the clamping hole of the turntable, and the motor A stops rotating;
step S08: after the motor B drives the sliding block to move to the left side and touch the contact switch, the motor B stops rotating, and the telescopic wire pressing block is automatically closed to clamp the textile wire;
step S09: the textile thread between the wire spool and the traction device can be cut off manually, the textile thread in the turntable is taken out, and the next new textile thread is placed in the turntable;
step S10: at the moment, the gravity detector starts to detect the weight of the hopper, and when the detected pressure is smaller than a certain numerical value, the hopper is judged to be empty, and an alarm device sends out an alarm prompt;
step S11: the cylinder and the hopper are kept in the original state, the system judges that no wire spool is arranged in the turntable, the electromagnetic clamping block is inserted into the clamping hole in the extending state, and the motor A cannot be started;
step S12: when the gravity detector starts to detect the weight of the hopper, when the detected pressure is larger than or equal to a certain numerical value, the fact that a wire spool is arranged in the hopper is judged, at the moment, after the hopper is driven by the air cylinder to descend, the pneumatic valve is quickly opened and then quickly closed, so that a new wire spool falls into the square groove of the turntable, and the air cylinder drives the hopper to ascend again;
step S13: after the cylinder up operation is completed, the cycle operation is started in step S03.
2. A method for retrofitting a wire spool according to claim 1 further comprising: the four-bar mechanism is a constant-speed sliding block four-bar mechanism and can control the sliding block to move back and forth at a constant speed.
3. A method for retrofitting a spool according to claim 1 wherein said spool assembly comprises: the sliding block is used for being connected with a four-bar mechanism to form a constant-speed sliding block four-bar mechanism; the two rotary tables are respectively and symmetrically arranged on the upper surface of the sliding block, and a square groove for communicating the center with the edge is formed in the inner side surface of each rotary table; a contact point is arranged in each square groove; the electromagnetic clamping blocks are also provided with two rotating shafts of the rotating discs which are respectively positioned at two sides and used for controlling the accurate stop positions of the rotating discs; the motor A is connected with the right turntable, and the rotation or stop of the turntable can be controlled under the action of the motor A.
4. The method for adding the wire winding disc as claimed in claim 1, wherein the discs on both sides of the wire winding disc are respectively provided with a pressing block and a rotating shaft, wherein the pressing blocks are arranged on the discs of the wire winding disc through springs, the pressing blocks can be opened by pulling outwards to place the textile wire, and a user can fix the textile wire on the wire winding disc by loosening the pressing blocks; the rotating shaft is a square rotating shaft provided with a chamfer.
5. A method for retrofitting a spool according to claim 1 wherein said pulling device further comprises: the device comprises a guide wire wheel and a telescopic line pressing block, wherein the telescopic line pressing block is positioned in the middle of a base and used for pressing and fixing a textile wire; the two wire guide wheels are respectively positioned at two sides of the telescopic wire pressing block, and the movement direction of the textile wire can be changed through the two wire guide wheels.
6. A method for adding wire reels as claimed in claim 5, wherein the engaging surfaces of the retractable cord blocks with the housing are rack-shaped.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010018302.7A CN111099438A (en) | 2020-01-08 | 2020-01-08 | Method for additionally installing wire winding disc |
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|---|---|---|---|
| CN202010018302.7A CN111099438A (en) | 2020-01-08 | 2020-01-08 | Method for additionally installing wire winding disc |
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| CN111099438A true CN111099438A (en) | 2020-05-05 |
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| CN202010018302.7A Withdrawn CN111099438A (en) | 2020-01-08 | 2020-01-08 | Method for additionally installing wire winding disc |
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| CN105480787A (en) * | 2015-12-23 | 2016-04-13 | 桐乡市金都植绒有限公司 | Rocking bar type bobbin feeding device |
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| CN206014097U (en) * | 2016-08-26 | 2017-03-15 | 浙江道尔顿地毯有限公司 | The automatic barrel-clamping device of bobbin-winding machine |
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