CN111098103B

CN111098103B - High iron powder metallurgy brake lining intelligence equipment system

Info

Publication number: CN111098103B
Application number: CN201811264091.4A
Authority: CN
Inventors: 张亮
Original assignee: Shanghai Ranben Intelligent Technology Co ltd
Current assignee: Shanghai Ranben Intelligent Technology Co ltd
Priority date: 2018-10-29
Filing date: 2018-10-29
Publication date: 2021-05-04
Anticipated expiration: 2038-10-29
Also published as: CN111098103A

Abstract

The invention discloses an intelligent assembling system for a high-iron powder metallurgy brake pad, which comprises a workbench; the workbench is provided with a conveying belt; according to the sequence from front to back, a brake pad conveying mechanism, a detection mechanism, a friction block assembling mechanism, a clamp spring detection mechanism, a laser marking mechanism and a labeling mechanism are sequentially arranged on the workbench; the invention arranges a detection device at each station to realize accurate detection, positioning and assembly; the automatic turnover clamp spring assembling machine can complete automatic turnover of products, automatic feeding and automatic assembling of clamp springs and detection problems in the assembling process, can improve assembling beat, can also improve assembling reliability, reduces failure rate and improves production efficiency.

Description

High iron powder metallurgy brake lining intelligence equipment system

Technical Field

The invention relates to an assembly system, in particular to an intelligent assembly system special for a high-iron-powder metallurgy brake pad, which is applied to the assembly industry of the high-iron-powder metallurgy brake pad and belongs to the technical field of automatic manufacturing.

Background

At present, in the assembly of powder metallurgy brake pads in the high-speed rail braking industry, manual assembly is mainly adopted, and a detection device is usually not arranged in a manual assembly station; therefore, the problem of improper assembly is easy to occur in the brake pad assembly process, and meanwhile, the assembly speed is relatively low due to the adoption of manual assembly, so that the assembly system is designed, and the assembly system is mainly carried out in a semi-automatic and full-automatic combined mode; and detecting in a full-automatic mode; and the production line solves the problem of collineation of various products.

Disclosure of Invention

In order to solve the problems, the invention provides an intelligent assembling system for a high-iron powder metallurgy brake pad, which can solve the problems of automatic overturning of products, automatic feeding and automatic assembly of clamp springs and detection in the assembling process, and can improve the assembling speed, improve the assembling reliability, reduce the reject ratio and improve the production efficiency.

In order to achieve the purpose, the invention adopts the technical scheme that:

an intelligent assembling system for a high-iron powder metallurgy brake pad comprises a workbench; the workbench is provided with a conveying belt; according to the sequence from front to back, a brake pad conveying mechanism, a detection mechanism, a friction block assembling mechanism, a clamp spring detection mechanism, a laser marking mechanism and a labeling mechanism are sequentially arranged on the workbench; the method is characterized in that: the brake lining conveying mechanism comprises a brake lining conveying rack, a follow-up tray and a brake lining jacking mechanism; the brake pad conveying rack is provided with a brake pad conveying table; the brake lining jacking mechanism is arranged at the lower end of the brake lining conveying table; the pallet is placed above the brake pad jacking mechanism; the brake lining conveying rack is also provided with a power box; the detection mechanism comprises a detection rack, an image detection mechanism, an error-proof detection mechanism, a detection controller and a display; the detection machine frame is provided with a detection platform; the detection platform is provided with a detection jacking mechanism; a pallet filled with materials is arranged below the detection jacking mechanism; the image detection mechanism is arranged on the detection table; the error-proofing detection mechanism is arranged at the lower end of the image detection mechanism; the detection controller is respectively connected with the image detection mechanism, the error-proofing detection mechanism and the display; the display is connected with the image detection mechanism and the error-proofing detection mechanism; the friction block assembling mechanism comprises an assembling rack, an error-proof auxiliary feeding mechanism, a turnover mechanism and a detection mechanism; the assembling rack is also provided with a display screen and a detection controller which is a second detection controller; the assembly rack is provided with an assembly table, the error-proofing auxiliary feeding mechanism is arranged on the assembly table, the turnover mechanism is arranged at the front end of the error-proofing auxiliary feeding mechanism, and the turnover mechanism is fixed on the assembly rack through bolts; the detection mechanism is arranged at the tail end of the mistake-proofing auxiliary feeding mechanism, and is fixed on the assembling rack through bolts; the display screen is arranged on the outer side of the assembling rack, and the display screen is fixed on the assembling rack through bolts; the display screen is connected with the detection mechanism; the clamp spring assembling mechanism comprises a clamp spring assembling rack, an assembling controller, a clamp spring press-mounting transfer mechanism, a clamp spring press-mounting mechanism, a clamp spring clamping jaw transfer mechanism, a clamp spring distributing mechanism, an upright post supporting mechanism and a friction block pressing mechanism; the assembly controller, the clamp spring press-mounting and transferring mechanism, the clamp spring press-mounting mechanism, the clamp spring clamping jaw transferring mechanism, the clamp spring distributing mechanism, the upright post supporting mechanism and the friction block pressing mechanism are all arranged on the clamp spring assembly rack; the clamp spring detection mechanism comprises a clamp spring detection rack, a clamp spring image detection mechanism, a clamp spring displacement detection mechanism, a clamp spring detection controller and a clamp spring detection display; a clamp spring detection table is arranged on the clamp spring detection rack; the clamp spring displacement detection mechanism is arranged on the clamp spring detection platform; the clamp spring image detection mechanism is arranged at the tail end of the clamp spring displacement detection mechanism; the clamp spring displacement detection mechanism is respectively connected with the clamp spring detection controller and the clamp spring detection display; the clamp spring detection controller is arranged on the clamp spring detection rack, and the bolt is fixed on the clamp spring detection rack; the laser marking mechanism comprises a marking rack, a marking device, a marking controller and a marking display; a marking workbench is arranged on the marking rack; the marking device is arranged on the marking workbench; the marking device is connected with the marking controller; the marking controller is connected with the marking display; the marking display is fixed on the marking rack through bolts; the labeling mechanism comprises a labeling rack, a labeling moving mechanism, a marking machine assembly, a labeling controller and a labeling display; the labeling machine frame is provided with a labeling workbench; the label sticking moving mechanism and the marking machine assembly are arranged on the labeling workbench; the label controller is fixed at the top end of the label sticking rack through a bolt; the labeling display is fixed at the top end of the labeling rack through a bolt; the label display is connected with the label controller.

The brake lining jacking mechanism comprises a supporting assembly, a sliding assembly and a jacking assembly; the jacking assembly is arranged on the supporting assembly; the sliding assembly is arranged on the supporting assembly; the supporting component consists of a supporting column and a connecting plate; the jacking assembly consists of a jacking plate and a rotary lifter; the sliding assembly is composed of a plurality of sliding blocks.

The image detection mechanism comprises an image detection table and an image detection device; the image detection table is arranged on the workbench and fixed on the workbench together with the bolt; the image detection device is arranged on the image detection table.

The error-proofing detection mechanism comprises an error-proofing detection table, a horizontal moving device and an error-proofing detection device; the horizontal moving device is arranged on the error-proofing detection table; the mistake proofing detection device is arranged on the horizontal moving device, and the bolt is fixed on the mistake proofing detection device.

The turnover mechanism comprises a turnover device, a turnover table and a material tray supporting frame; the overturning device is arranged below the overturning platform; the material tray support frame is arranged at the upper end of the overturning platform.

The error-proofing auxiliary feeding mechanism comprises a feeding fixing frame, a lifting device and a tray fixing frame; the feeding fixing rack is fixed on the assembling rack through bolts; the lifting device is fixed on the feeding fixing frame through bolts; the tray fixing frame is fixed on the assembling rack through bolts.

In a further improvement, the detection mechanism comprises a displacement height detector and a detector fixing plate; the displacement height detector is arranged on one side of the detector fixing plate, and is fixed on the detector fixing plate through bolts; specifically, two locking screws are arranged at the upper end of the detector fixing plate; the displacement height detector is fixed on the detector fixing plate by the two locking screws.

The clamp spring clamping jaw transferring mechanism comprises a transferring platform, a transferring motor and a transferring cylinder; the clamp spring press-mounting mechanism comprises a press-mounting driver and a press-mounting head; the clamp spring clamping jaw transferring mechanism comprises a clamping jaw transferring base; the clamping jaw transferring base is provided with a clamping jaw transferring support plate; a clamping jaw transferring cylinder is arranged on the side edge of the clamping jaw transferring support plate; two buckles are installed on the side edge of the clamping jaw shifting cylinder.

The clamping spring material distribution mechanism comprises a material distribution seat, a material distribution hopper, a material storage hopper, a material discharge hopper and a shaking motor; the material distributing seat is provided with a square vibrating cylinder; the distributing hopper is arranged on the square vibrating cylinder; the discharge hopper is arranged at the joint of the material distribution hopper and the square vibration cylinder; and a storage hopper is arranged below the discharge hopper.

The friction block pressing mechanism comprises a pressing workbench, two pressing motors and a friction block fixing seat; the friction block fixing seat is arranged on the pressing workbench, and the bolt is fixed on the pressing workbench.

The clamp spring displacement detection mechanism comprises a displacement detection table; the displacement detection table is fixed on the workbench through bolts; the displacement detection platform is provided with a longitudinal cylinder, and is provided with a longitudinal moving guide rail which is a second longitudinal moving guide rail; the second longitudinal moving guide rail is pneumatically connected with the longitudinal cylinder; the second longitudinal moving guide rail is provided with a longitudinal moving slide block which is a second longitudinal moving slide block; the second longitudinal moving slide block is provided with an L-shaped transverse fixing plate; one side of the transverse fixing plate is provided with a transverse cylinder; a transverse guide rail is arranged below the transverse cylinder; the transverse guide rail is provided with a transverse moving slide block which is a second transverse moving slide block; a detection fixing plate for fixing the detector is arranged on the second transverse moving slide block; the displacement detector is mounted to the detection fixing plate.

The marking device comprises a marking machine, a dust collector and a reference plate; the marking machine is arranged on the reference plate; the dust collector is arranged on the side edge of the marking machine; the reference plate is provided with a grinding plate for grinding the label.

The marking machine component comprises a marking machine and a marking rail; the marking machine is arranged on a marking rail, a marking sliding block is arranged on the marking rail, a marking machine fixing plate is arranged on the marking sliding block, and a marking machine bolt is fixed on the marking machine fixing plate; a label separating column is arranged on the marking machine; the label is placed on the label separating column.

Compared with the prior art, the invention has the beneficial effects that by adopting the scheme: the invention arranges a detection device at each station to realize accurate detection, positioning and assembly; the automatic turnover clamp spring assembling machine can complete automatic turnover of products, automatic feeding and automatic assembling of clamp springs and detection problems in the assembling process, can improve assembling beat, can also improve assembling reliability, reduces failure rate and improves production efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic structural view of the brake pad conveying mechanism of the present invention.

FIG. 3 is a schematic structural diagram of a brake lining lift mechanism according to the present invention.

Fig. 4 is a schematic structural view of the detection mechanism of the present invention.

FIG. 5 is a schematic structural diagram of an image detection mechanism according to the present invention.

Fig. 6 is a schematic structural diagram of the error-proofing detection mechanism of the present invention.

FIG. 7 is a schematic structural view of a friction block fitting mechanism in the present invention.

Fig. 8 is a schematic structural view of the mistake-proofing auxiliary feeding mechanism in the invention.

FIG. 9 is a schematic view of the structure of the detecting mechanism of the present invention.

Fig. 10 is a schematic structural view of the snap spring assembling mechanism in the invention.

Fig. 11 is a schematic structural view of the snap spring jaw transfer mechanism of the present invention.

Fig. 12 is a schematic structural view of the snap spring press-fitting mechanism in the present invention.

Fig. 13 is a schematic structural view of the snap spring jaw transfer mechanism of the present invention.

Fig. 14 is a schematic structural diagram of the snap spring separating mechanism in the invention.

Fig. 15 is a schematic structural view of the pillar support mechanism of the present invention.

FIG. 16 is a schematic structural view of the friction block pressing mechanism of the present invention.

Fig. 17 is a schematic structural view of the snap spring press-fitting transfer mechanism in the invention.

Fig. 18 is a schematic structural diagram of the circlip detection mechanism in the invention.

Fig. 19 is a schematic structural diagram of the circlip displacement detection mechanism in the present invention.

Fig. 20 is a schematic view of the structure of the laser marking mechanism of the present invention.

Fig. 21 is a schematic view of the marking device of the present invention.

Fig. 22 is a schematic view of the structure of the labeling mechanism of the present invention.

Fig. 23 is a schematic structural view of the signature moving mechanism of the present invention.

FIG. 24 is a schematic structural view of a marking assembly of the present invention.

Detailed Description

The invention is further illustrated with reference to the following figures and examples.

As shown in fig. 1, an intelligent assembling system for a high-iron powder metallurgy brake pad comprises a workbench a; the workbench A is provided with a conveying belt (not shown in the figure); according to the sequence from front to back, a brake lining conveying mechanism H, a detection mechanism G, a friction block assembling mechanism F, a clamp spring assembling mechanism E, a clamp spring detection mechanism D, a laser marking mechanism C and a labeling mechanism B are sequentially arranged on the workbench.

As shown in fig. 2, the brake pad conveying mechanism includes a brake pad conveying rack H1, a pallet H4 and a brake pad lifting mechanism H5; the brake pad conveying rack H1 is provided with a brake pad conveying table H2, and the conveying table is provided with a jacking cylinder (not shown in the figure); the brake pad jacking mechanism H5 is arranged at the lower end of the brake pad conveying table H2; the pallet H4 is placed above the brake pad jacking mechanism H5; the brake pad conveying rack H1 is also provided with a power supply box H3.

In the invention, the structure can realize feeding and discharging; after the pallet is conveyed to a designated position manually, the jacking cylinder jacks up to position the pallet.

And (3) realizing blanking: starting the jacking mechanism, rotating the pallet to the blanking side by using a rotator in the jacking mechanism, and taking a finished product from the pallet by an operator to place the finished product into the finished product frame.

And (3) realizing feeding: starting a jacking mechanism, rotating a pallet to the feeding side by using a rotator in the jacking mechanism, and taking a material from the pallet by an operator and putting the material into the pallet; the pallet can be placed on the conveying table.

As shown in fig. 3, the brake lining jacking mechanism H5 includes a supporting component, a sliding component and a jacking component.

The support assembly consists of two groups of support structures; the two groups of supporting components have the same structure, and the structure of one group of supporting components is taken as an example; as shown in fig. 3, the supporting component includes a connecting plate 1-4, and two ends of the connecting plate 1-4 are respectively provided with a first supporting column 1-3 and a second supporting column 1-31; the first supporting columns 1-3 and the second supporting columns 1-31 are respectively connected with the connecting plates 1-4 in a clamping manner; a square block (not shown in the figure) is arranged on the first support column 1-3; the second support columns 1 to 31 are also provided with square blocks which are second square blocks 1 to 81; the upper ends of the first square block and the second square block 1-81 are provided with a support plate 1-8; the supporting plate 1-8 is connected with the first supporting column 1-3 and the second supporting column 1-31 in a clamping mode.

A jacking plate 1-9 is arranged above the supporting plate 1-8; a jacking motor 1-6 is arranged below the jacking plate; a rotary lifter 1-2 is arranged at the motor shaft end of the jacking motor 1-6; the rotary lifter 1-2 is in meshed connection with a motor shaft gear of the jacking motor 1-6; the rotating shaft of the rotary lifter 1-2 is in threaded connection with the jacking plate 1-9 and drives the jacking plate 1-9 to move up and down.

Two ends of the jacking plate 1-9 are provided with slide rails 1-12; the sliding rails 1-12 are provided with sliding chutes 1-21; the jacking plates 1-12 are also provided with sliding blocks 1-11; the sliding blocks 1-11 are fixed at two ends of the jacking plates 1-9 through bolts; the sliding blocks 1-11 are clamped in the sliding grooves 1-21 and can horizontally move in the sliding grooves 1-21.

The upper ends of the slide rails 1-12 are provided with slide chains (not marked in the figure); the sliding chain is used for controlling the jacking mechanism to slide below the workbench.

A guide motor 1-5 is arranged below the supporting plate 1-8; a motor shaft of the guide motor 1-5 is connected with a guide plate 1-1; the end part of the guide plate 1-1 is provided with a guide column 1-10; the guide columns 1-10 penetrate through the jacking plates 1-9.

Two tray fixing pieces, namely a first tray fixing piece 1-15 and a second tray fixing piece 1-7, are arranged on the opposite corners of the jacking plates 1-9.

A limiting piece 1-16 is arranged at a third guide rail at one side of the jacking plate 1-9; the outer side of the sliding rail 1-12 is provided with a limiting baffle 1-13; the limiting baffle 1-13 is fixed on the outer side of the third guide rail 1-12 through bolts; and the limiting baffle 1-13 is provided with a limiting thimble 1-14.

As shown in fig. 4, the inspection mechanism includes an inspection rack G2, an image inspection mechanism G1, a mistake-proofing inspection mechanism G4, an inspection controller G3, and a display G5; the detection rack G2 is provided with a detection table (not marked in the figure); the detection platform is provided with a detection jacking mechanism G6; a pallet G7 filled with materials is arranged below the detection jacking mechanism G6; the image detection mechanism G1 is arranged on the detection platform; the error-proofing detection mechanism G4 is arranged at the lower end of the image detection mechanism G1; the detection controller G3 is respectively connected with the image detection mechanism G1, the error-proof detection mechanism G4 and the display G5; the display G5 is connected with the image detection mechanism G1 and the error-proof detection mechanism G4.

The structure of the detection jacking mechanism G6 is the same as that of the brake pad jacking mechanism H5, and the description is not repeated here.

As shown in fig. 5, the image detection mechanism includes an image detection stage and an image detection device; the image detection table is arranged on the workbench and fixed on the workbench together with the bolt; the image detection device is arranged on the image detection table; as shown in fig. 3, the image detection platform is composed of a first support frame 2-2, a second support frame 2-18 and a detection platform 2-3, wherein the first support frame 2-2 and the second support frame 2-18 are both arranged below the detection platform 2-3 and are fixedly connected with the detection platform 2-3 through bolts.

The first support frame 2-2 and the second support frame 2-18 are arranged on the workbench and are fixed on the workbench through bolts; specifically, taking the fixing mode of the first support frame 2-2 as an example; the lower end of the first support frame 2-2 is provided with a square fixed block which is a first square fixed block 2-1; four bolt holes (not marked in the figure) are arranged on the first square fixing block 2-1; the first bolt hole is internally provided with a fixing bolt (not shown in the figure), and the first support frame 2-2 is fixed on the workbench through the first bolt.

The second support frame 2-18 is fixed in the same way as the first support frame 2-2.

The detection table 2-3 is provided with a third guide rail which is a first third guide rail 2-6; the first third guide rail 2-6 is fixed on the detection table 2-3 through bolts; two sliding blocks which are first sliding blocks 2-20 are arranged on the first third guide rail 2-6; the image detection device is arranged on the first sliding block 2-20 and moves along with the first sliding block 2-20.

Two ends of the first and third guide rails 2-6 are respectively provided with a baffle structure, namely a first baffle structure and a second baffle structure; the first baffle structure is arranged at the front end of the first third guide rail 2-6; the second baffle structure is arranged at the tail end of the first guide rail 2-6.

The second baffle plate structure is the same as the first baffle plate structure, taking the first baffle plate structure as an example, as shown in fig. 3, the first baffle plate structure is composed of a first baffle plate 2-5 and a first baffle pin 2-4; the first baffle 2-5 is arranged on the detection table 2-3, and is fixed on the detection table 2-3 through bolts; the first baffle needle 2-4 is arranged on the first baffle plate 2-5.

The image detection device consists of an image detection bottom plate 2-19, two image detection supporting columns, an image detector 2-17 and an image detection fixing plate 2-15; the image detection bottom plate 2-19 is arranged on the first sliding block 2-20 and is fixedly connected with the first sliding block 2-20 through bolts; the two image support columns are respectively a first image support column 2-10 and a second image support column 2-13; the first image supporting columns 2-10 and the second image supporting columns 2-13 are arranged at two ends of the image detection bottom plate 2-19 and are clamped and connected with the image detection bottom plate 2-19; an image detection fixing plate 2-15 is arranged between the first image supporting column 2-10 and the second image supporting column 2-13; the image detector 2-17 is disposed at the lower end of the image detection fixing plate 2-15.

A reinforcing plate is arranged above the image detection fixing plate 2-15 and is a first reinforcing plate 2-11; the first reinforcing plate 2-11 is connected with the image detector 2-17; specifically; the first reinforcing plate 2-11 is provided with a connecting plate which is a reinforcing connecting plate (not marked in the figure); a fixing part for placing the image detector 2-17 is arranged above the image detection fixing plate 2-15 and is a first fixing part 2-14; the first fixing pieces 2-14 are connected with the reinforced connecting plate.

The first image supporting column 2-10 and the second image supporting column 2-13 are also provided with a connecting plate for stabilizing the image detection device, and the connecting plate is a second connecting plate 2-12; the second connecting plates 2-12 respectively penetrate through the first image supporting columns 2-10 and the second image supporting columns 2-13 and are embedded on the first image supporting columns 2-10 and the second image supporting columns 2-13, and the second connecting plates 2-12 are arranged below the image detection fixing plates 2-15 and mainly used for balancing the image detection device and ensuring that the image detection device is not inclined.

In order to make the image detector 2-17 have good brightness environment and not affect the detection effect, the lower edge of the image detection fixing plate 2-15 is provided with a light trough 2-16; LED illuminating lamps are arranged in the lamp troughs 2-16; the LED illuminating lamp is mainly used for detecting the environment at night.

As shown in fig. 6, the error-proofing detection mechanism includes an error-proofing detection table, a horizontal moving device and an error-proofing detection device; the horizontal moving device is arranged on the error-proofing detection table; the mistake proofing detection device is arranged on the horizontal moving device, and the bolt is fixed on the mistake proofing detection device.

The mistake-proofing detection table comprises four support columns and two connecting plates; the four support columns are respectively a third support column 3-2, a fourth support column 3-28, a fifth support column 3-26 and a sixth support column 3-23; the two connecting plates are respectively a third connecting plate 3-3 and a fourth connecting plate 3-25.

The third connecting plate 3-3 is arranged at the upper ends of the third supporting column 3-2 and the fourth supporting column 3-28 and is respectively connected with the third supporting column 3-2 and the fourth supporting column 3-28 through bolts.

The fourth connecting plates 3-25 are arranged at the upper ends of the fifth supporting columns 3-26 and the sixth supporting columns 3-23 and are respectively connected with the fifth supporting columns 3-26 and the sixth supporting columns 3-23 through bolts.

The third supporting column 3-2, the fourth supporting column 3-28, the fifth supporting column 3-26 and the sixth supporting column 3-23 are all fixed with the workbench through bolts; specifically; the bottom of the third supporting column 3-2 is provided with a square fixing block which is a second square fixing block 3-1; a bolt hole (not marked in the figure) is arranged on the second square fixing block 3-1; a bolt is arranged in the second bolt hole and is a second bolt (not shown in the figure); the third support column 3-2 is fixed on the workbench through the second bolt.

The bottom of the fourth supporting column 3-28 is provided with a square fixing block which is a third square fixing block 3-29; the third square fixing block 3-29 is provided with a bolt hole (not marked in the figure); a bolt is arranged in the third bolt hole and is a third bolt (not shown in the figure); the fourth support columns 3 to 28 are fixed to the table by the third bolts.

The bottom of the fifth supporting column 3-26 is provided with a square fixing block which is a fourth square fixing block 3-27; the fourth square fixing block 3-27 is provided with a bolt hole (not marked in the figure); a bolt is arranged in the fourth bolt hole and is a fourth bolt (not shown in the figure); the fifth supporting columns 3 to 26 are fixed to the table by the fourth bolts.

The bottom of the sixth supporting column 3-23 is provided with a square fixing block which is a fifth square fixing block 3-24; the fifth square fixing block 3-24 is provided with a bolt hole (not marked in the figure); a bolt is arranged in the fifth bolt hole and is a fifth bolt (not shown in the figure); the sixth supporting columns 3 to 23 are fixed to the table by the fifth bolts.

The horizontal moving device comprises a left moving device and a right moving device, and the left moving device comprises a left moving third guide rail 3-32; the left moving third guide rail 3-32 is fixed on a third connecting plate 3-3 through a bolt; specifically, a fixing plate is arranged at the end part of the left moving third guide rail 3-32 and is a first fixing plate 3-4; a bolt hole (not marked in the figure) is arranged on the first fixing plate 3-4; a bolt is arranged in the sixth bolt hole and is a sixth bolt (not shown in the figure); the left moving third guide rail 3-32 is fixed to the third connecting plate 3-3 by the sixth bolt; one side of the left moving third guide rail 3-32 is provided with a limiting column which is a first limiting column 3-5; the left third moving guide rail 3-32 is further provided with a second slide block (not shown in the figure) for moving the error-proofing detection device.

The right moving means comprises a right moving third guide rail 3-211; the right moving third guide rail 3-211 is fixed on a fourth connecting plate 3-25 through bolts; specifically, a fixing plate (not marked in the figure) is arranged at the end of the right moving third guide rail 3-211; a bolt hole (not marked in the figure) is arranged on the second fixing plate; a bolt is arranged in the seventh bolt hole and is a seventh bolt (not shown in the figure); the right-hand movement third guide rail 3-211 is fixed to the fourth connecting plate 3-25 by the seventh bolt; one side of the left moving third guide rail 3-32 is provided with a rectangular support plate 3-20; the rectangular support plates 3-20 are fixed on the fourth connecting plates 3-25 through bolts; the rectangular supporting plate 3-20 is provided with a J-shaped handle which is a first handle 3-22; the purpose of the first grip 3-22 is to facilitate the handling of the device when mounting or removing the detection means, thus avoiding damage to the device.

A slide block for moving the error-proofing detection device is also arranged on the right moving third guide rail 3-211 and is a third slide block 3-21; the right moving third guide rail 3-211 is also provided with an air cylinder for starting the sliding block to move, and the air cylinder is a first air cylinder 3-19; the first air cylinders 3-19 are fixed on the fourth connecting plates 3-25 through bolts and are respectively in pneumatic connection with the right moving third guide rails 3-211 and the left moving third guide rails 3-32, and the third sliding blocks 3-21 arranged on the right moving third guide rails 3-211 and the second sliding blocks arranged on the left moving third guide rails 3-3 are supported by the action of the air cylinders, so that the third sliding blocks 3-21 and the second sliding blocks move back and forth, and the horizontal moving device is driven to move back and forth.

The mistake-proofing detection device comprises horizontal moving support plates 3-33; the horizontal moving support plates 3-33 are respectively connected with the left moving device and the right moving device; specifically, the horizontal moving support plates 3-33 are connected with the second sliding block and the third sliding block 3-21, and are fixed on the second sliding block and the third sliding block 3-21 by bolts, and the error-proofing detection device is driven to move longitudinally by the movement of the sliding blocks.

Two rollers 3-16 are arranged at the upper ends of the horizontal moving support plates 3-33; the rollers 3-6 are provided with horizontal moving parts 3-10; the horizontal moving part 3-10 is used for driving the part to be detected to move to a detection position; the horizontal moving piece 3-10 is provided with a workpiece fixing piece 3-15; the workpiece fixing parts 3-15 are fixed on the horizontal moving parts 3-10 through bolts; the right ends of the horizontal moving support plates 3-33 are provided with L-shaped limit plates 3-30; the L-shaped limiting plates 3-30 are fixed on the horizontal moving supporting plates 3-33 through bolts; a third guide rail is arranged at one side of the horizontal moving support plate 3-33 and is a second third guide rail 3-13; the second third guide rail 3-13 is fixed at the side edge of the horizontal moving support plate 3-33 through bolts; sliding blocks 3-8 are arranged on the second third guide rails 3-13; the sliding blocks 3-8 are connected with the second third guide rails 3-13 in a clamping manner; a supporting block is fixed on the sliding block 3-8 and is a first supporting block 3-7; the first supporting block 3-7 is fixedly connected with the sliding block 3-8 through bolts; an error-proof detector 3-6 is fixed on the first supporting block 3-7; the upper end of the first supporting block 3-7 is also provided with a connecting block which is a first connecting block 3-12; the lower end of the first connection block 3-12 is provided with a scanner (not shown in the figure).

Two ends of the horizontal moving support plate 3-33 are respectively provided with an L-shaped limiting block which is a first L-shaped limiting block 3-9 and a second L-shaped limiting block 3-30; the first L-shaped limiting block 3-9 and the second L-shaped limiting block 3-30 are fixed on the horizontal moving support plate 3-33 through bolts; the error-proofing detectors 3-6 are guaranteed not to slide out when moving left and right.

In order to firmly move the horizontal moving part 3-10, an L-shaped fixed bracket 3-11 is arranged at the front end of the horizontal moving part 3-10; the L-shaped fixing support 3-11 is fixed on the horizontal moving support plate 3-33 through bolts; two triangular reinforcing ribs, namely a first reinforcing rib 3-31 and a second reinforcing rib 3-18, are respectively arranged at two end parts of the L-shaped fixing support 3-11; (ii) a The horizontal moving support plate 3-33 is provided with a J-shaped handle support which is a second handle support 3-14; the purpose of the second grip holders 3-14 is to facilitate the handling of the device when mounting or removing the detection means, thus avoiding damage to the device.

The end part of the horizontal moving part 3-10 is provided with a cylinder which is a second cylinder 2-17; the second air cylinder 2-17 is pneumatically connected with the sliding block 3-8 and drives the sliding block 3-8 to move.

As shown in fig. 7, the friction block assembling mechanism includes an assembling frame F1, an error-proof auxiliary feeding mechanism F4, a turnover mechanism F5 and a detection device F3; the assembly rack F1 is also provided with a display screen F2 and a detection controller which is a second detection controller (not shown in the figure); the assembling rack F1 is provided with an assembling table, the mistake-proofing auxiliary feeding mechanism F4 is arranged on the assembling table, the turnover mechanism F5 is arranged at the front end of the mistake-proofing auxiliary feeding mechanism F4, and the turnover mechanism F5 is fixed on the assembling rack F1 through bolts; the detection device F3 is arranged at the tail end of the error-proof auxiliary feeding mechanism F4, and is fixed on the assembling rack F1 through bolts; the display screen F2 is arranged on the outer side of the assembling rack F1 and is fixed on the assembling rack F1 through bolts; the display screen F2 is connected with the detection device F3.

The assembling rack F1 is also provided with an assembling jacking mechanism F6.

The structure of the assembly jacking mechanism F6 is the same as that of the brake pad jacking mechanism H5, and the description is not repeated.

As shown in fig. 8, the error-proofing auxiliary feeding mechanism includes a feeding fixing frame 4-1, a lifting device 4-13, and a tray fixing frame 4-4; the feeding fixed rack 4-1 is fixed on the feeding rack through bolts; four support columns which are seventh supports 4-15 are arranged below the feeding fixing frame 4-1; two guide rails, namely a third guide rail 4-6 and a fourth guide rail 4-9, are arranged on the upper end surface of the feeding fixing frame 4-1; the third guide rail 4-6 and the fourth guide rail 4-9 are fixed on the feeding fixing frame 4-1 through bolts; two movable sliding blocks (not shown in the figure) are arranged on the third guide rails 4-6; two movable sliding blocks, namely a fifth sliding block 4-10, are also arranged on the fourth guide rail 4-9.

The lifting device 4-13 is arranged below the feeding fixing frame 4-1 and is fixed on the feeding fixing frame 4-1 through bolts; the lifting motor 4-5 of the lifting device 4-13 is arranged at the upper end of the feeding fixing frame 4-1; specifically, the lifting device 4-13 is provided with four two supporting seats, namely a first supporting seat 4-12 and a second supporting seat 4-121; the lower ends of the first supporting seat 4-12 and the second supporting seat 4-121 are provided with a motor supporting plate 4-14; a first support seat 4-12 and a second support seat 4-121; the first supporting seat 4-12 and the second supporting seat 4-121 are fixed on the motor supporting plate 4-14 through bolts; the motor shaft of the lifting motor 4-5 penetrates through the motor supporting plate 4-14 and is connected with a lifting device 4-13 arranged at the lower end of the feeding fixing frame 4-1 through the motor shaft.

The upper end of the first supporting seat 4-12 is provided with a tray supporting piece which is a first tray supporting piece 4-122; the upper end of the second supporting seat 4-121 is provided with a tray supporting piece which is a second tray supporting piece 4-4; the first tray support 4-122 and the first tray support 4-4 are used for supporting a tray for holding materials.

A movable cylinder 4-7 is arranged on one side of the feeding fixing frame 4-1, and the movable cylinder 4-7 is fixed on the feeding fixing frame 4-1 through bolts; the moving cylinders 4-7 are respectively in pneumatic connection with the third guide rails 4-6 and the fourth guide rails 4-9.

The outer side of the movable cylinder 4-7 is provided with a cylinder fixing frame 4-2; the cylinder fixing frame 4-2 is provided with a limiting plate which is a first limiting plate 4-3.

A displacement detector 4-8 is arranged on the other side below the feeding fixing frame 4-1; the displacement detector 4-8 is fixed on the feeding fixing frame 4-1 through bolts.

As shown in fig. 9, the turnover mechanism comprises a turnover device, a turnover table 5-4 and a material tray supporting frame; the overturning device is arranged below the overturning platform 5-4; the material tray supporting frame is arranged at the upper end of the overturning platform 5-4.

The overturning device comprises an overturning motor 5-6, a first overturning gear 5-7, a second overturning gear 5-9 and an overturning shaking piece 5-8; the overturning motor 5-6 is arranged at the side end of the overturning shaking piece 5-8; and is fixed on the table legs 5-5 of the overturning platform 5-4 with bolts; the first overturning gear 5-7 and the second overturning gear 5-9 are arranged below the overturning and shaking piece 5-8 and are movably connected with the overturning and shaking piece 5-8; the first overturning gear 5-7 is meshed with the second overturning gear 5-9; and motor shaft threads of the second overturning gear 5-9 overturning motor 5-6 are connected.

The overturning platform 5-4 is arranged above the overturning and shaking piece 5-8 and is in shaft motion connection with the overturning and shaking piece 5-8; a turning shaft (not shown in the figure) is arranged at the central position of the turning table 5-4; the turnover shaft is movably connected with the turnover shaking piece 5-8, and the turnover shaft is driven to rotate by the swinging of the turnover shaking piece 5-8, so that the turnover table 5-4 is driven to rotate.

The material tray supporting frame comprises a supporting bottom plate 5-3 and four supporting brackets 5-2; the supporting bracket 5-2 is clamped on the supporting bottom plate 5-3; a turning shaft fixing seat 5-1 is arranged at the central position of the supporting bottom plate 5-3; the overturning shaft fixing seat 5-1 is fixed on the supporting bottom plate 5-3 through bolts; the turnover shaft is clamped in the turnover shaft fixing seat 5-1 and drives the material tray supporting frame to turn over along with the turnover table 5-4.

As shown in fig. 10, the detection mechanism includes a displacement height detector 6-3 and a detector fixing plate 6-2; the displacement height detector 6-3 is arranged on one side of the detector fixing plate 6-2, and is fixed on the detector fixing plate 6-2 through bolts; specifically, two locking screws 6-1 are arranged at the upper end of the detector fixing plate 6-2; the displacement height detector 6-3 is fixed on the detector fixing plate 6-2 by the two locking screws 6-1.

As shown in fig. 11, the snap spring assembling mechanism includes a snap spring assembling rack E4, an assembling controller E6, a snap spring press-fitting transfer mechanism E31, a snap spring press-fitting mechanism E3, a snap spring jaw transfer mechanism, a snap spring separating mechanism E5, an upright post supporting mechanism E2, and a friction block pressing mechanism; the assembly controller E6, the clamp spring press-fitting transfer mechanism E31, the clamp spring press-fitting mechanism E3, the clamp spring clamping jaw transfer mechanism, the clamp spring distributing mechanism E5, the upright post supporting mechanism E2 and the friction block pressing mechanism are all arranged on the clamp spring assembly rack E4.

A clamp spring assembly table is arranged on the clamp spring assembly rack E4; the upright post supporting mechanism E2 is arranged on the clamp spring assembly table; the clamp spring distributing mechanism E5 is arranged at the foremost end of the clamp spring assembling table; the friction block pressing mechanism is arranged on the upright post supporting mechanism E2; the clamp spring press-fitting transfer mechanism E31 is arranged at the front end of the clamp spring clamping jaw transfer mechanism; the clamp spring clamping jaw transferring mechanism is arranged at the front end of the clamp spring press-mounting mechanism E3.

The clamp spring assembly platform is also provided with a clamp spring jacking mechanism E1; the structure of the clamp spring jacking mechanism E1 is the same as that of the brake pad jacking mechanism H5, and the description is not repeated.

As shown in fig. 12, the snap spring clamping jaw transferring mechanism comprises a transferring platform, a transferring motor 8-11 and a transferring cylinder 8-3; the transfer platform consists of six transfer pillars 8-7 and a transfer platform surface 8-6; the transfer support column 8-7 is arranged below the transfer platform surface 8-6 and is fixed with the transfer platform surface 8-6 through bolts; the transfer platform surface 8-6 is provided with two longitudinal transfer guide rails, namely a first longitudinal transfer guide rail (not shown in the figure) and a second longitudinal transfer guide rail 8-5; the first longitudinal guide rail is provided with two longitudinal transfer sliding blocks which are first longitudinal transfer sliding blocks (not shown in the figure); the second longitudinal transfer guide rail 8-5 is provided with two longitudinal moving slide blocks which are second longitudinal transfer slide blocks 8-4; the first longitudinal shifting slide block and the second longitudinal shifting slide block 8-4 are provided with shifting cylinder fixing plates 8-8; the shifting cylinder fixing plates 8-8 are respectively fixedly connected with the first longitudinal shifting slide block and the second longitudinal shifting slide block 8-4 through bolts.

The shifting cylinder fixing plate 8-8 is provided with a shifting cylinder 8-3; the lower end part of one side of the transfer cylinder 8-3 is also provided with a transfer guide rail which is a transverse transfer guide rail 8-13; the transfer cylinder 8-3 is pneumatically connected with the transverse transfer guide rail 8-13.

As shown in fig. 12, the snap spring press-fitting mechanism includes a press-fitting driver 8-12 and a press-fitting head 8-105; specifically, the method comprises the following steps:

the transverse transfer guide rail 8-13 is provided with a transverse transfer slide block 8-2; the transverse shifting slide block 8-2 is provided with a step-shaped fixed connecting plate 8-1; the fixed connecting plate 8-1 is fixed on the transverse shifting slide block 8-2 through bolts; the fixed connecting plate 8-1 is connected with two press-fitting devices, namely a first press-fitting device 8-10 and a second press-fitting device 8-12.

The structure of the first press-fitting device 8-10 is the same as that of the second press-fitting device 8-12, and the first press-fitting device 8-10 is taken as an example; the first press-fitting device 8-10 comprises a press-fitting head 105, a press-fitting connecting plate 103 and a press-fitting motor 8-101; the press-fitting head 105 is arranged on the press-fitting connecting plate 103 and can move on the press-fitting connecting plate 103; specifically, the press-fitting connecting plate 103 is provided with vertical guide rails 8-104; the press-fitting head 105 is clamped and installed on the vertical guide rails 8-104 in a key slot matching manner; the press-fitting motors 8-101 are mounted at the upper end of the press-fitting connecting plate 103 and are fixed with the press-fitting connecting plate 103 through bolts.

The end part of the transfer platform surface 8-6 is also provided with a driver fixing plate (not marked in the figure); the press-fitting drivers 8-12 for the action of the press-fitting head 105 are fixed on the driver fixing plate through bolts; and the press-fitting driver 8-12 is connected with a press-fitting motor 8-101.

As shown in fig. 13, the clamp spring and clamping jaw transferring mechanism comprises a clamping jaw transferring base 9-1; a clamping jaw transferring support plate 9-2 is arranged on the clamping jaw transferring base 9-1; a clamping jaw transferring cylinder 9-3 is arranged on the side edge of the clamping jaw transferring support plate 9-2; two buckles are arranged on the side edge of the clamping jaw transferring cylinder 9-3.

A sliding connecting plate is arranged on one of the buckles; specifically, in the invention, the buckle 9-61 is provided with a press-fitting connecting plate 9-6; the press-fitting connecting plate 9-6 is connected with the buckle 9-61 in a clamping way.

The lower end of the clamping jaw transferring support plate 9-2 is also provided with a clamping jaw transferring guide rail 9-4.

The clamping jaw transferring support plate 9-2 is also provided with two clamping jaw transferring guide rails, namely a first clamping jaw transferring guide rail 9-4 and a second clamping jaw transferring guide rail 9-5; the buckle 9-61 is arranged above the second clamping jaw transfer guide rail 9-5.

The clamping jaw transferring cylinder 9-3 is pneumatically connected with a second clamping jaw transferring guide rail 9-5.

A press-fitting sliding block is arranged on the second clamping jaw transferring guide rail 9-5 and is used for transferring the second clamping jaw to a sliding block (not shown in the figure); the second clamping jaw transferring sliding block is provided with clamping jaw connecting plates 9-13; the clamping jaw connecting plates 9-13 are fixed on the second clamping jaw transferring sliding block through bolts and can move transversely along with the second clamping jaw transferring sliding block.

The upper end of the clamping jaw connecting plate 9-13 is movably connected with the bottom end of the press-fitting connecting plate 9-6; specifically; the bottom end part of the press-fitting connecting plate 9-6 is provided with a linkage shaft (not marked in the figure); the upper ends of the clamping jaw connecting plates 9-13 are provided with clamping jaws 9-12; the clamping jaws 9-12 are clamped into the upper linkage shaft of the press-fitting connecting plate 9-6 to form a movable connecting structure; a pressing plate (not marked in the figure) is arranged at the upper end of the press-fitting connecting plate 9-6; the clamping jaws can be tightened by the elastic pressing action of the pressing plate.

The clamping jaw connecting plate 9-13 is provided with a clamping jaw connecting piece 9-7; the end part of the clamping jaw connecting piece 9-7 is provided with a clamping linkage piece 9-11; a linkage shaft 9-8 is arranged between the clamping linkage part 9-11 and the press-fitting connecting plate 9-6; the clamping linkage part 9-11 and the press-fitting connecting plate 9-6 are connected into a movable connecting structure through the linkage shaft 9-8; the end part of the clamping jaw linkage shaft 9-8 is provided with a clamping jaw head 9-10; the clamping jaw heads 9-10 are connected with the clamping linkage parts 9-11 in a matching way.

As shown in fig. 14, the snap spring material distribution mechanism comprises a material distribution seat, a material distribution hopper 10-6, a material storage hopper 10-8, a material discharge hopper 10-7 and a shaking motor 10-3; the material distributing seat is provided with a square vibration cylinder 10-5; the distributing hopper 10-6 is arranged on the square vibrating cylinder 10-5; the discharge hopper 10-7 is arranged at the joint of the sub-hopper 10-6 and the square vibration cylinder 10-5; a storage hopper 10-8 is arranged below the discharge hopper 10-7.

The lower end of the storage hopper 10-8 is provided with a hopper fixing plate 10-2; two hopper fixing guide rails 10-1 are arranged below the hopper fixing plate 10-2.

The shaking motor 10-3 is arranged on one side of the material distributing hopper 10-6, and a linear shaking device 10-4 is arranged at the end part of the shaking motor 10-3; the linear shaking device 10-4 is clamped on the material distributing hopper 10-6.

The linear shaking device 10-4 is driven to shake by the rotation of the shaking motor 10-3, and further the material distribution hopper 10-6 is driven to shake, so that the spring stored in the material distribution hopper 10-6 is turned and flows into the material storage hopper 10-8 from the material discharge hopper 10-7.

As shown in fig. 15, the pillar supporting mechanism includes four pillars 11-1, a supporting panel 11-3; the upright post 11-1 is riveted with the support panel 11-3; the supporting surface 11-3 is provided with a U-shaped groove 11-2.

As shown in fig. 16, the friction block pressing mechanism comprises a pressing workbench 12-8, two pressing motors 12-1 and a friction block fixing seat; the friction block fixing seat is arranged on the pressing workbench 12-8, and the bolt is fixed on the pressing workbench 12-8.

Two handle moving devices, namely a first handle moving device and a second handle moving device, are arranged below the pressing workbench 12-8; the first handle moving device and the second handle moving device are connected with the friction block fixing seat; specifically, four movable shafts, namely a first movable shaft 12-9, a second movable shaft (not marked in the figure), a third movable shaft (not marked in the figure) and a fourth movable shaft (not marked in the figure) are arranged below the friction block fixing seat; the first movable shaft 12-9, the second movable shaft, the third movable shaft and the fourth movable shaft penetrate through the compacting workbench 12-8; the lower end parts of the first movable shaft 12-9 and the second movable shaft are provided with a connecting piece which is a first connecting piece 12-7; the first connecting piece 12-7 is respectively connected with the first movable shaft 12-9 and the second movable shaft in a clamping manner; a connecting piece is arranged at the lower end part of the third movable shaft and the fourth movable shaft and is a second connecting piece 12-2; the second connecting piece 12-2 is respectively connected with the third movable shaft and the fourth movable shaft in a clamping manner.

Two handle fixing pieces, namely a first handle fixing piece 12-3 and a second handle fixing piece 12-5, are arranged below the pressing workbench 12-8; a handle is arranged in the first handle fixing part 12-3 and is a first handle 12-4; the first handle 12-4 is connected with the second connecting piece 12-2; a handle is arranged in the second handle fixing piece 12-15 and is a second handle 12-6; the second handle 12-6 is connected with the first connecting piece 12-7.

The pressing motor 12-1 is fixed below the pressing workbench 12-8, and is fixed on the pressing workbench 12-8 through bolts.

And the friction block fixing seat is provided with a pressing piece 12-10 for pressing the friction block.

As shown in fig. 17, the snap spring press-fitting transfer mechanism comprises detection support frames 7-9; a support bottom plate 7-1 is arranged on the detection support frame 7-9; the supporting bottom plate 7-1 is provided with a transverse moving cylinder 7-3; the transverse moving cylinder 7-3 is provided with a transverse moving guide rail which is a first transverse moving guide rail 7-4; the first transverse moving guide rail 7-4 is pneumatically connected with the transverse moving cylinder 7-3; the first transverse moving guide rail 7-4 is provided with a first transverse moving slide block 7-41; the first transverse moving slide block 7-41 is provided with a longitudinal moving movable plate 7-8; the longitudinal moving movable plate 7-8 is fixed on the first transverse moving slide block 7-41 through bolts; the longitudinal moving movable plate 7-8 is provided with a longitudinal moving cylinder 7-6; a first longitudinal moving slide block 7-5 is arranged on the side edge of the longitudinal moving cylinder 7-6; a transfer fixing frame 7-11 is arranged on the first longitudinal moving slide block 7-5; the shifting fixed frame 7-11 is fixed on the first longitudinal moving slide block 7-5 through bolts; a clamp spring scanner 7-12 is arranged below the shifting and fixing frame 7-11; the clamp spring scanner 7-12 is fixed below the transfer fixing frame 7-11 through bolts.

The longitudinal moving movable plates 7-8 are also provided with triangular reinforcing plates 7-7.

As shown in fig. 18, the snap spring detection mechanism includes a snap spring detection rack D1, a snap spring image detection mechanism D2, a snap spring displacement detection mechanism D5, a snap spring detection controller D3, and a snap spring detection display D4; a clamp spring detection table is arranged on the clamp spring detection rack D1; the clamp spring displacement detection mechanism D5 is arranged on the clamp spring detection platform; the clamp spring image detection mechanism D2 is arranged at the tail end of the clamp spring displacement detection mechanism D5; the clamp spring displacement detection mechanism D5 is respectively connected with the clamp spring detection controller D3 and the clamp spring detection display D4; the clamp spring detection controller D3 is arranged on the clamp spring detection rack D1, and is fixed on the clamp spring detection rack D1 through bolts.

A clamp spring detection jacking mechanism (not marked in the figure) is arranged at the lower end of a clamp spring detection table of the clamp spring detection mechanism; the structure of the brake pad jacking mechanism is the same as that of the brake pad jacking mechanism H5, and the description is not repeated.

As shown in fig. 19, the snap spring displacement detection mechanism includes a displacement detection table 13-1; the displacement detection table 13-1 is fixed on the workbench through bolts; the displacement detection table 13-1 is provided with a longitudinal cylinder 13-3, and the displacement detection table 13-1 is provided with a longitudinal moving guide rail which is a second longitudinal moving guide rail (not marked in the figure); the second longitudinal moving guide rail is pneumatically connected with the longitudinal cylinder 13-3; the second longitudinal moving guide rail is provided with a longitudinal moving slide block which is a second longitudinal moving slide block 13-5; and an L-shaped transverse fixing plate 13-4 is arranged on the second longitudinal moving slide block 13-5.

One side of the transverse fixing plate 13-4 is provided with a transverse cylinder 13-7; a transverse guide rail 13-6 is arranged below the transverse cylinder 3-7; a transverse moving slide block which is a second transverse moving slide block 13-8 is arranged on the transverse guide rail 13-6; a detection fixing plate 13-9 for fixing a detector is arranged on the second transverse moving slide block 13-8; the displacement detector 13-2 is mounted to the detection fixing plate 13-9.

As shown in fig. 20, the laser marking mechanism includes a marking frame C2, a marking device C3, a marking controller C4, and a marking display C5; a marking workbench (not marked in the figure) is arranged on the marking rack C2; the marking device C3 is arranged on the marking workbench; the marking device C3 is connected with a marking controller C4; the marking controller C4 is connected with a marking display C5; and the marking display C5 is fixed on the marking frame C2 through bolts.

The lower end of the marking workbench is provided with a marking jacking mechanism C1; the structure of the brake pad jacking mechanism is the same as that of the brake pad jacking mechanism H5, and the description is not repeated.

As shown in fig. 21, the marking device C3 includes a marking machine 14-5, a dust collector 14-3 and a reference plate 14-1; the marking machine 14-5 is arranged on the reference plate 14-1; the dust collector 14-3 is arranged on the side edge of the marking machine 14-5; the reference plate 14-1 is provided with a flattening plate 14-2 for flattening the label.

As shown in fig. 22, the labeling mechanism includes a labeling rack B2, a signature moving mechanism B5, a marking machine assembly B6, a label controller B3, a labeling display B4; the labeling machine frame B2 is provided with a labeling workbench; the label moving mechanism B5 and the marking machine component B6 are both arranged on the labeling workbench; label controller B3 is fixed on the top of label-sticking machine frame B2 through bolts; labeling display B4 is fixed at the top end of labeling machine frame B2 through bolts; the label display B4 is connected with the label controller B3.

The lower end of the labeling worktable is provided with a labeling jacking mechanism B1; the structure of the brake pad jacking mechanism is the same as that of the brake pad jacking mechanism H5, and the description is not repeated.

As shown in fig. 23, the patch moving mechanism includes a patch moving stage 15-1; the code pasting mobile station 15-1 is fixed on the workbench through bolts.

The code pasting mobile station 15-1 is provided with a longitudinal moving guide rail which is a third longitudinal moving guide rail 15-2; the code pasting mobile platform 15-1 is provided with a longitudinal moving cylinder which is a second longitudinal moving cylinder (not marked in the figure); the third longitudinal moving guide 15-2 is pneumatically connected with a second longitudinal moving cylinder.

The third longitudinal moving guide rail 15-2 is provided with a longitudinal moving slide block which is a third longitudinal moving slide block 15-3; the third longitudinal moving slide block 15-3 is provided with an L-shaped transverse fixing plate which is a second transverse fixing plate 15-4.

One side of the second transverse fixing plate 15-4 is provided with a transverse cylinder which is a second transverse cylinder 15-5; a transverse guide rail which is a second transverse guide rail 15-51 is arranged below the second transverse cylinder 15-5; a transverse moving slide block which is a third transverse moving slide block 15-6 is arranged on the second transverse guide rail 15-51; the three transverse moving sliding blocks 15-6 are provided with a code pasting fixing plate 15-7 for fixing a code pasting device; a code pasting motor 15-8 is arranged on the code pasting fixing plate 15-7; the lower end of the code pasting motor 15-8 is provided with two code pasting pieces 15-20; the code pasting piece 15-20 is provided with a code pasting connecting piece 15-9; the two pieces are connected together by the connecting joint 15-9.

As shown in fig. 24, the marking machine assembly includes a marking machine 16-2, a marking rail 16-1; the marking machine 16-2 is arranged on the marking rail 16-1, a marking slider 16-3 is arranged on the marking rail 16-1, a marking machine fixing plate 16-4 is arranged on the marking slider 16-3, and the marking machine 16-2 is fixed on the marking machine fixing plate 16-4 through bolts; a label separation column 16-5 is arranged on the marking machine 16-2; the label 16-6 is placed on the label separating column 16-5.

The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.

Claims

1. An intelligent assembling system for a high-iron powder metallurgy brake pad comprises a workbench; the workbench is provided with a conveying belt; according to the sequence from front to back, a brake pad conveying mechanism, a detection mechanism, a friction block assembling mechanism, a clamp spring detection mechanism, a laser marking mechanism and a labeling mechanism are sequentially arranged on the workbench; the method is characterized in that: the brake lining conveying mechanism comprises a brake lining conveying rack, a follow-up tray and a brake lining jacking mechanism; the brake pad conveying rack is provided with a brake pad conveying table; the brake lining jacking mechanism is arranged at the lower end of the brake lining conveying table; the pallet is placed above the brake pad jacking mechanism; the brake lining conveying rack is also provided with a power box; the detection mechanism comprises a detection rack, an image detection mechanism, an error-proof detection mechanism, a detection controller and a display; the detection machine frame is provided with a detection platform; the detection platform is provided with a detection jacking mechanism; a pallet filled with materials is arranged below the detection jacking mechanism; the image detection mechanism is arranged on the detection table; the error-proofing detection mechanism is arranged at the lower end of the image detection mechanism; the detection controller is respectively connected with the image detection mechanism, the error-proofing detection mechanism and the display; the display is connected with the image detection mechanism and the error-proofing detection mechanism; the friction block assembling mechanism comprises an assembling rack, an error-proof auxiliary feeding mechanism, a turnover mechanism and a detection mechanism; the assembling rack is also provided with a display screen and a detection controller which is a second detection controller; the assembly rack is provided with an assembly table, the error-proofing auxiliary feeding mechanism is arranged on the assembly table, the turnover mechanism is arranged at the front end of the error-proofing auxiliary feeding mechanism, and the turnover mechanism is fixed on the assembly rack through bolts; the detection mechanism is arranged at the tail end of the mistake-proofing auxiliary feeding mechanism, and is fixed on the assembling rack through bolts; the display screen is arranged on the outer side of the assembling rack, and the display screen is fixed on the assembling rack through bolts; the display screen is connected with the detection mechanism; the clamp spring assembling mechanism comprises a clamp spring assembling rack, an assembling controller, a clamp spring press-mounting transfer mechanism, a clamp spring press-mounting mechanism, a clamp spring clamping jaw transfer mechanism, a clamp spring distributing mechanism, an upright post supporting mechanism and a friction block pressing mechanism; the assembly controller, the clamp spring press-mounting and transferring mechanism, the clamp spring press-mounting mechanism, the clamp spring clamping jaw transferring mechanism, the clamp spring distributing mechanism, the upright post supporting mechanism and the friction block pressing mechanism are all arranged on the clamp spring assembly rack; the clamp spring detection mechanism comprises a clamp spring detection rack, a clamp spring image detection mechanism, a clamp spring displacement detection mechanism, a clamp spring detection controller and a clamp spring detection display; a clamp spring detection table is arranged on the clamp spring detection rack; the clamp spring displacement detection mechanism is arranged on the clamp spring detection platform; the clamp spring image detection mechanism is arranged at the tail end of the clamp spring displacement detection mechanism; the clamp spring displacement detection mechanism is respectively connected with the clamp spring detection controller and the clamp spring detection display; the clamp spring detection controller is arranged on the clamp spring detection rack, and the bolt is fixed on the clamp spring detection rack; the laser marking mechanism comprises a marking rack, a marking device, a marking controller and a marking display; a marking workbench is arranged on the marking rack; the marking device is arranged on the marking workbench; the marking device is connected with the marking controller; the marking controller is connected with the marking display; the marking display is fixed on the marking rack through bolts; the labeling mechanism comprises a labeling rack, a labeling moving mechanism, a marking machine assembly, a labeling controller and a labeling display; the labeling machine frame is provided with a labeling workbench; the label sticking moving mechanism and the marking machine assembly are arranged on the labeling workbench; the label controller is fixed at the top end of the label sticking rack through a bolt; the labeling display is fixed at the top end of the labeling rack through a bolt; the label display is connected with the label controller.

2. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the brake lining jacking mechanism comprises a supporting assembly, a sliding assembly and a jacking assembly; the jacking assembly is arranged on the supporting assembly; the sliding assembly is arranged on the supporting assembly; the supporting component consists of a supporting column and a connecting plate; the jacking assembly consists of a jacking plate and a rotary lifter; the sliding assembly is composed of a plurality of sliding blocks.

3. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the image detection mechanism comprises an image detection table and an image detection device; the image detection table is arranged on the workbench and fixed on the workbench together with the bolt; the image detection device is arranged on the image detection table.

4. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the error-proofing detection mechanism comprises an error-proofing detection table, a horizontal moving device and an error-proofing detection device; the horizontal moving device is arranged on the error-proofing detection table; the mistake proofing detection device is arranged on the horizontal moving device, and the bolt is fixed on the mistake proofing detection device.

5. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the turnover mechanism comprises a turnover device, a turnover table and a material tray support frame; the overturning device is arranged below the overturning platform; the material tray support frame is arranged at the upper end of the overturning platform.

6. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the mistake-proofing auxiliary feeding mechanism comprises a feeding fixing frame, a lifting device and a tray fixing frame; the feeding fixing rack is fixed on the assembling rack through bolts; the lifting device is fixed on the feeding fixing frame through bolts; the tray fixing frame is fixed on the assembling rack through bolts.

7. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the clamp spring clamping jaw transferring mechanism comprises a transferring platform, a transferring motor and a transferring cylinder; the shifting motor and the shifting cylinder are arranged on the shifting platform, and the bolt is fixed on the shifting platform; the shifting motor is perpendicular to the shifting cylinder; the clamp spring press-mounting mechanism comprises a press-mounting driver and a press-mounting head; the press-fitting head is arranged below the press-fitting driver and is in linkage connection with the press-fitting driver.

8. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the clamp spring material distribution mechanism comprises a material distribution seat, a material distribution hopper, a material storage hopper, a material discharge hopper and a shaking motor; the material distributing seat is provided with a square vibrating cylinder; the distributing hopper is arranged on the square vibrating cylinder; the discharge hopper is arranged at the joint of the material distribution hopper and the square vibration cylinder; a storage hopper is arranged below the discharge hopper; the shaking motor is arranged on one side of the material distribution hopper, and the shaking of the shaking motor drives the material distribution hopper to shake to distribute materials.

9. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the clamp spring displacement detection mechanism comprises a displacement detection table; the displacement detection table is fixed on the workbench through bolts; the displacement detection platform is provided with a longitudinal cylinder, and is provided with a longitudinal moving guide rail which is a second longitudinal moving guide rail; the second longitudinal moving guide rail is pneumatically connected with the longitudinal cylinder; the second longitudinal moving guide rail is provided with a longitudinal moving slide block which is a second longitudinal moving slide block; the second longitudinal moving slide block is provided with an L-shaped transverse fixing plate; one side of the transverse fixing plate is provided with a transverse cylinder; a transverse guide rail is arranged below the transverse cylinder; the transverse guide rail is provided with a transverse moving slide block which is a second transverse moving slide block; a detection fixing plate for fixing the detector is arranged on the second transverse moving slide block; and a displacement detector is arranged on the detection fixing plate.

10. The intelligent assembling system for high-iron powder metallurgy brake lining as claimed in claim 1, wherein: the marking device comprises a marking machine, a dust collector and a reference plate; the marking machine is arranged on the reference plate; the dust collector is arranged on the side edge of the marking machine; the reference plate is provided with a grinding plate for grinding the label; the marking machine component comprises a marking machine and a marking rail; the marking machine is arranged on a marking rail, a marking sliding block is arranged on the marking rail, a marking machine fixing plate is arranged on the marking sliding block, and a marking machine bolt is fixed on the marking machine fixing plate; a label separating column is arranged on the marking machine; the label is placed on the label separating column.