CN111089809B - Drop hammer impact tester control system - Google Patents

Drop hammer impact tester control system Download PDF

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Publication number
CN111089809B
CN111089809B CN201911335519.4A CN201911335519A CN111089809B CN 111089809 B CN111089809 B CN 111089809B CN 201911335519 A CN201911335519 A CN 201911335519A CN 111089809 B CN111089809 B CN 111089809B
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impact
module
test
angle
test article
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CN111089809A (en
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张嘉诚
许琼
黄俏
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Taizhou Jiaojiang Construction Engineering Quality Detection Center Co ltd
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Taizhou Jiaojiang Construction Engineering Quality Detection Center Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/34Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by mechanical means, e.g. hammer blows
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00Systems controlled by a computer
    • G05B15/02Systems controlled by a computer electric
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0005Repeated or cyclic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0032Generation of the force using mechanical means
    • G01N2203/0039Hammer or pendulum
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/0202Control of the test
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/0202Control of the test
    • G01N2203/0212Theories, calculations

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  • General Physics & Mathematics (AREA)
  • General Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention relates to a control system of a drop hammer impact tester, which comprises a control terminal, a drop hammer impact tester control module and a drop hammer impact tester control module, wherein a test article impact frequency database comprising impact frequencies is stored; the initial marking module is used for marking the initial impact position of the test article; the impact frequency selection module is used for selecting the impact frequency required by the test article; the rotation angle calculation module is used for averagely calculating the angle of the test article to be rotated for each impact in the process from the initial position marked by the marking module to the end of the impact times according to the impact times; the angle adjusting module is used for adjusting the angle of the primary test article after the primary impact test of the test article is finished; and the alarm module alarms after the angle adjustment times of the test article reach the times selected by the impact time selection module so as to remind the test article of ending the impact test. The invention can automatically adjust the position of the test article for the impact test and improve the efficiency of the impact test on the test article.

Description

Drop hammer impact tester control system
Technical Field
The invention relates to the technical field of drop hammer impact testers, in particular to a control system of a drop hammer impact tester.
Background
The drop hammer impact tester is suitable for measuring the external impact resistance of various pipes and plates, and is also suitable for hard plastic plates.
The existing drop hammer impact tester comprises a box body, a supporting rod, a positioning plate, a first power mechanism and a fixing assembly, wherein the box body is provided with a through hole allowing a drop hammer to pass through, and the top of the box body is provided with a through hole. The supporting rod is fixed in the box body, the positioning plate is arranged in the box body, and the positioning plate is sleeved outside the supporting rod and can move towards the direction close to or far away from the through hole along the supporting rod; the first power mechanism is used for driving the positioning plate to move along the supporting rod, the fixing assembly comprises a first supporting block and a second supporting block which are arranged on the positioning plate in a sliding mode, the first supporting block and the second supporting block slide along the directions which are far away from each other or close to each other, and the first supporting block and the second supporting block are used for clamping a test sample.
The above prior art solutions have the following drawbacks: when the drop hammer impact testing machine is used for performing impact tests on test articles such as pipes, a worker is required to mark a plurality of positions needing the impact tests on the corresponding test articles, the positions are manually placed on the first supporting block and the second supporting block to be clamped, a mark position on the test articles is aligned to a drop hammer, the drop hammer impacts the test articles, after the impact is finished, the worker manually rotates the test articles to the next mark position to align the drop hammer, the drop hammer impacts the test articles again, the impact on all mark positions on the test articles is finished until the drop hammer impacts all mark positions, the whole impact testing process on the test articles needs to manually rotate the pipes, the mark positions on the test articles are opposite to the drop hammer, and the impact testing efficiency on the test articles is reduced.
Disclosure of Invention
Aiming at the defects in the prior art, one of the purposes of the invention is to provide a control system of a drop hammer impact tester, which can automatically adjust the position of a test article for an impact test and improve the efficiency of the impact test on the test article.
The above object of the present invention is achieved by the following technical solutions: a drop hammer impact tester control system comprising:
the control terminal is used for storing and processing data and storing a test article impact frequency database comprising impact frequencies;
the initial marking module is coupled to the control terminal and used for marking an initial impact position of a test article to be tested;
the impact frequency selection module is coupled with the control terminal and selects the impact frequency required by the test article in the test article impact frequency database;
the rotation angle calculation module is coupled to the impact frequency selection module and is used for averagely calculating the angle of the test article to be rotated for each impact in the process from the initial position marked by the marking module to the end of the impact frequency according to the selected impact frequency;
the angle adjusting module is coupled to the rotation angle calculating module and adjusts the angle of the primary test article according to the calculation of the rotation angle calculating module after the primary impact test of the test article is completed;
and the alarm module is coupled with the angle adjusting module and alarms after the angle adjusting module adjusts the angle of the test article by the times selected by the impact time selecting module so as to remind the end of the impact test of the test article.
By adopting the technical scheme, when the impact test is required to be carried out on the test article, a worker only needs to select the times of the impact test, then the test article is placed on the position of the test impact, the initial marking module marks the initial impact position of the test article to be used as the position for carrying out the impact test for the first time, then the rotating angle calculating module determines the angle of the test article to be rotated by each time of impact according to the impact test times selected by the worker and carries out corresponding adjustment through the angle adjusting module, then the alarm module carries out alarm prompt after the impact test on the test article is finished, the rotating of the impact times is carried out through the impact time selecting module, the angle adjusting module automatically adjusts the position of the impact test on the test article after the angle adjusting module calculates the angle of each time of test, the impact test efficiency of the test article is improved.
The present invention in a preferred example may be further configured to: further comprising:
the test article marking module is coupled with the rotation angle calculating module, takes the initial impact position marked on the test article by the initial marking module as a starting point, and sequentially marks the position needing the impact test on the test article according to the angle calculated by the rotation angle calculating module;
the tester marking module is coupled with the rotation angle calculating module, marks an initial impact position marked on the test object by the initial marking module at a starting position corresponding to the tester mark, and marks a detection position corresponding to each position needing impact test of the test object on the tester according to the angle calculated by the rotation angle calculating module;
the rotation detection module is preset with an angle deviation threshold value, is coupled to the control terminal and is used for detecting the deviation angle between the position needing impact test on the test object and the detection position on the tester after being adjusted by the angle adjustment module, and outputs a detection signal when the deviation angle is greater than the angle deviation threshold value;
and the angle fine-tuning module is coupled to the rotation detection module and receives the detection signal to rotate the test article so as to finely tune the adjusted angle of the test article until the offset angle is smaller than the angle offset threshold value.
Through adopting above-mentioned technical scheme, place on the position of experimental impact when the test article, and after calculating the angle that needs the adjustment of impact each time through rotation angle calculation module, accessible test article mark module marks the impact test position that corresponds the angle on the test article, simultaneously mark the detection position that corresponds with the test article on the tester through tester mark module, so that the test article is after carrying out experimental angle modulation through angle adjustment module, detect through rotatory detection module, whether the position that passes through the test article after angle modulation is the problem that receives the impact test, so that angle fine setting module adjusts, and then can improve the accuracy nature of carrying out the impact test to the test article.
The present invention in a preferred example may be further configured to: further comprising:
the offset registration module is coupled with the rotation detection module and registers the times that the offset angle of the test article made of the same material is larger than an angle offset threshold value in real time in the process of carrying out the impact test, and the times are recorded as X times, wherein X is less than or equal to the impact times selected by the impact time selection module, and X is more than or equal to 2;
and the repeated test module is coupled with the offset registration module, and automatically selects corresponding impact times to perform impact test on the test article when the times that the offset angle of the test article made of the same material is greater than the angle offset threshold value in the impact test process reaches X times and a plurality of test articles made of the same material are subjected to the impact test.
By adopting the technical scheme, when the same material test piece is subjected to the impact test by the offset registration module, the number of times of angular offset of the material test piece is registered to be used as the base number of the offset times, and then the repeated test module is used for performing the impact test with the same impact times on a plurality of test pieces made of the same material so as to perform the quantity statistics that the angular offset times of the test pieces made of the same material are larger than X.
The invention in a preferred example may be further configured to: the rotation detection module detects the times that the offset angle is larger than the angle offset threshold value when the same material test object is subjected to impact tests for the same times in real time, and the times are registered by the offset registration module and marked as Y1 and Y2 … Yn;
the test article detection alarm module is coupled with the offset registration module, and when n-1 offset times in the registered Y1 and Y2 … Yn are less than X, the quality detection alarm module detects and alarms the offset times of the test articles less than X in the test articles subjected to the impact test, wherein n is more than or equal to 3;
and the tester checking alarm module is coupled with the offset registration module and carries out tester maintenance alarm when n offset times in the registered Y1 and Y2 … Yn are more than X, wherein n is more than or equal to 3.
By adopting the technical scheme, when repeated impact tests are carried out on a plurality of test articles made of the same material, the offset times of each test article are registered through the offset registration module, when n-1 offset times of the test articles made of the same material and subjected to the impact tests are smaller than X, the test article detection alarm module gives an alarm, so that the quality problem of the test articles with the angular offset larger than X times in the test articles made of the same material and subjected to the impact tests needs to be timely eliminated, and on the contrary, when n offset times of the test articles made of the same material and subjected to the impact tests are larger than X, the tester needs to be overhauled to ensure the normal running of the impact tests.
The present invention in a preferred example may be further configured to: further comprising:
the impact frequency adjusting module is coupled with the test article detection alarm module and selects different impact frequencies in the test article impact frequency database to adjust the impact test frequency of the corresponding test article when the test article detection alarm module carries out detection alarm;
and the impact frequency determining module is coupled to the impact frequency adjusting module, adjusts the impact frequency of the corresponding test article, and determines that the corresponding impact frequency is the most suitable impact test frequency of the test article when the rotation detecting module detects the impact frequency with the minimum frequency that the offset angle is greater than the angle offset threshold value after the corresponding impact frequency is adjusted.
By adopting the technical scheme, when the test article detection alarm module gives an alarm, the test articles with individual quality problems in a plurality of test articles with the same material quality are shown, the rest test articles are normal, at the moment, different impact times are selected by the impact time adjusting module according to the impact time database to carry out impact tests on the test articles, and the most appropriate impact test times of the test articles with the material quality are determined by the impact time determining module.
The present invention in a preferred example may be further configured to: further comprising:
the offset recording module is coupled with the rotation detection module and registers the times that the offset angle of the test article made of different materials is larger than an angle offset threshold value in real time in the process of carrying out the impact test, and the times are recorded as M times, M is less than or equal to the impact times selected by the impact time selection module, and M is more than or equal to 2;
and the impact frequency conversion module is coupled with the offset recording module and changes the impact test frequency of the material test article and carries out the impact test of the frequency after the corresponding conversion again when the rotation detection module detects the corresponding material test article with the offset frequency larger than M in the different material test articles.
By adopting the technical scheme, the times of the offset angles of the different material test articles in the impact test are registered by setting the offset recording module, and the times of the impact test of the corresponding material test articles with the offset angles larger than M times are changed, so that the accuracy of the impact test of the material test articles is ensured.
The present invention in a preferred example may be further configured to: further comprising:
and the rotation testing module is coupled with the impact frequency conversion module and carries out angle rotation testing corresponding to the conversion frequency on the material test article until the deviation frequency detected by the rotation detecting module is less than M, and then the impact test is carried out.
Through adopting above-mentioned technical scheme, rotate the test module through the setting, after the impact number of times that changes corresponding material test article, carry out the angle rotation mark that corresponds the transform number of times earlier to further guarantee the impact test accuracy of this material test article, and reduce the damage condition that the test article appears carrying out the repeated impact test in-process.
In summary, the invention includes at least one of the following beneficial technical effects:
the impact times are rotated by arranging the impact times selection module, the angle adjustment of each test is calculated by the rotation angle calculation module, and then the position of the test article for the impact test is automatically adjusted by the angle adjustment module, so that the efficiency of the impact test on the test article is improved;
the impact test position of the corresponding angle is marked on the test object through the test object marking module, and the detection position corresponding to the test object is marked on the tester through the tester marking module, so that the angle fine adjustment module can be adjusted conveniently, and the accuracy of the impact test on the test object can be improved.
Drawings
Fig. 1 is a first schematic diagram of the present invention.
Fig. 2 is a schematic diagram of the principle of the present invention.
In the figure, 1, a control terminal; 2. a test article impact frequency database; 3. an initial marking module; 4. an impact frequency selection module; 5. a rotation angle calculation module; 6. an angle adjustment module; 7. an alarm module; 8. a test article marking module; 9. a tester marking module; 10. a rotation detection module; 11. an angle fine-tuning module; 12. an offset registration module; 13. a repeat test module; 14. a test article detection alarm module; 15. the tester checks the alarm module; 16. an impact frequency adjusting module; 17. an impact frequency determination module; 18. an offset recording module; 19. an impact frequency conversion module; 20. the test module is rotated.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, the drop hammer impact tester control system disclosed by the invention comprises a control terminal 1, an initial marking module 3, an impact frequency selection module 4, a rotation angle calculation module 5, an angle adjustment module 6 and an alarm module 7.
The control terminal 1 is used for storing and processing data, and stores a test article impact frequency database 2 including impact frequency, in this embodiment, the control terminal 1 is preferably a computer arranged in a tester, and the minimum impact frequency in the test article impact frequency database 2 is preferably 2, and the maximum impact frequency is preferably 6; the initial marking module 3 is coupled to the control terminal 1 and configured to mark an initial impact position of a test article to be tested, in this embodiment, when a worker places the test article at the test position, a side wall of the test article, which is directly opposite to the drop hammer, is marked by means of a scribing line and a marking point, and the marked point is used as the initial impact position of the test article, where the marked point needs to coincide with a center position of an end surface of the drop hammer, which is located on one side of the test article, when the marking point is used as the mark of the initial impact position.
The impact frequency selection module 4 is coupled to the control terminal 1 and selects the impact frequency required by the test object in the test object impact frequency database 2; the rotation angle calculation module 5 is coupled to the impact frequency selection module 4 and calculates an angle to be rotated by each impact in a process from the initial position marked by the marking module to the end of the impact frequency according to the average selected impact frequency, for example, when the selected impact frequency is 2 times, the angle to be rotated by each impact is 180 degrees, and when the selected impact frequency is 6 times, the angle to be rotated by each impact is 60 degrees; the angle adjusting module 6 is coupled to the rotation angle calculating module 5 and adjusts the angle of the test piece for the next impact test according to the calculation of the rotation angle calculating module 5 after the test piece completes the one-time impact test; the alarm module 7 is coupled to the angle adjusting module 6 and alarms after the angle adjusting module 6 reaches the number of times selected by the impact number selecting module 4 to the angle adjusting number of times of the test piece so as to remind the end of the impact test of the test piece, and further, the test piece can be taken out by a worker.
Furthermore, the device also comprises a test article marking module 8, a tester marking module 9, a rotation detection module 10 and an angle fine adjustment module 11; the test article marking module 8 is coupled to the rotation angle calculating module 5, and sequentially marks positions to be subjected to the impact test on the test article according to the angle calculated by the rotation angle calculating module 5, with the initial impact position marked on the test article by the initial marking module 3 as a starting point.
The tester marking module 9 is coupled to the rotation angle calculating module 5, and marks the initial impact position marked on the test object by the initial marking module 3 at the start position corresponding to the tester mark, and marks the detection position corresponding to each position of the test object needing impact test on the tester according to the angle calculated by the rotation angle calculating module 5, in this embodiment, if the mark on the test object is marked in a marking mode, the mark can be marked on the tester at the position corresponding to the marking on the test object by emitting light, so that the emitted light can be overlapped with the marking on the test object, if the mark on the test object is marked in a marking mode, the mark can be marked by emitting light spots, so that after the impact test on the test object is completed, the mark residue on the tester can be removed by closing the light emission, so that the subsequent test object can be subjected to the impact test, indicia on the tester.
The rotation detection module 10 is preset with an angle deviation threshold, and is coupled to the control terminal 1 for detecting a deviation angle between a position to be subjected to an impact test on the test object and a detection position on the tester after being adjusted by the angle adjustment module 6, and outputting a detection signal when the deviation angle is greater than the angle deviation threshold; the angle fine-tuning module 11 is coupled to the rotation detection module 10 and receives a detection signal to rotate the test object, so as to fine-tune the adjusted angle of the test object, and stop when the offset angle is smaller than the angle offset threshold value, so as to ensure the accuracy of the test object in the impact test.
Referring to fig. 2, the present invention further includes an offset registration module 12 and a repeat test module 13 for the same material of the test sample; the offset registration module 12 is coupled to the rotation detection module 10 and registers the times that the offset angle of the test article made of the same material is larger than the angle offset threshold in real time in the process of performing the impact test, and records the times as X times, wherein X is less than or equal to the impact times selected by the impact time selection module 4, but X is more than or equal to 2; the repeated test module 13 is coupled to the offset registration module 12, and automatically selects corresponding impact times to perform an impact test on the test articles when the times that the offset angle of the test articles made of the same material is greater than the angle offset threshold value reaches X times in the impact test process, so as to perform quantity statistics that the angle offset times of the test articles made of the same material are greater than X, where the same material is used for performing an overshoot test and is the same as the material of the test articles that the offset angle of the test articles made of the same material is greater than the angle offset threshold value times and is registered in the impact test process, and all the materials are pipes or plates, for example.
Furthermore, the invention also comprises a test article detection alarm module 14 and a tester inspection alarm module 15, wherein the rotation detection module 10 detects the times that the offset angle is greater than the angle offset threshold value when the same material test article is subjected to the impact test for the same times in real time, and the times are registered by the offset registration module 12 and marked as Y1 and Y2 … Yn, namely the number of the test articles subjected to the impact test for the same material is n; the test article detection alarm module 14 is coupled to the offset registration module 12, and when n offset times in the registered Y1 and Y2 … Yn are less than X, the quality detection alarm of the test article with the offset times less than X in the test article for the impact test is carried out, wherein n is more than or equal to 3; and the tester checking alarm module 15 is coupled with the offset registration module 12 and carries out tester maintenance alarm when n offset times in the registered Y1 and Y2 … Yn are more than X, wherein n is more than or equal to 3.
When n-1 deviation times of the test articles of the same material for the impact test are smaller than X, the test article detection alarm module 14 gives an alarm, which indicates that quality problems of the test articles of the same material with angular deviation larger than X need to be eliminated in time, otherwise, when n deviation times of the test articles of the same material for the impact test are larger than X, the test instrument needs to be overhauled to ensure normal operation of the impact test.
Furthermore, the invention also comprises an impact frequency adjusting module 16 and an impact frequency determining module 17, wherein the impact frequency adjusting module 16 is coupled to the test article detection alarm module 14, and selects different impact frequencies in the test article impact frequency database 2 to adjust the impact test frequencies of the corresponding test articles when the test article detection alarm module 14 performs detection alarm, and selects the impact test frequencies from small to large according to the impact frequencies in the test article impact frequency database 2 when selecting different impact frequencies; and the impact frequency determining module 17 is coupled to the impact frequency adjusting module 16, and determines that the corresponding impact frequency is the most suitable impact test frequency of the material test article when the rotation detecting module 10 detects the impact frequency with the minimum frequency that the offset angle is greater than the angle offset threshold value after the impact frequency of the corresponding test article is adjusted.
In addition, aiming at the test articles made of different materials, the invention also comprises an offset recording module 18, an impact frequency conversion module 19 and a rotation test module 20; the offset recording module 18 is coupled to the rotation detection module 10 and registers the times that the offset angle of the test article made of different materials is greater than the angle offset threshold in real time in the process of performing the impact test, and records the times as M times, wherein M is less than or equal to the impact times selected by the impact time selection module 4, and M is greater than or equal to 2; the impact frequency conversion module 19 is coupled to the offset recording module 18 and changes the impact test frequency of the material test article and performs the impact test of the frequency after the corresponding conversion again when the rotation detection module 10 detects the corresponding material test article with the offset frequency greater than M in the different material test articles; the rotation testing module 20 is coupled to the impact frequency conversion module 19 and performs an angle rotation test on the material quality test product for a corresponding conversion frequency, and performs the impact test until the offset frequency detected by the rotation detecting module 10 is less than M; after the impact times of the corresponding material test article are changed, the test module 20 is rotated to carry out angle rotation marking corresponding to the change times, so that the times that the offset angle is larger than the angle offset threshold value are observed, the impact test accuracy of the material test article is ensured, and the damage condition of the test article in the process of carrying out repeated impact test is reduced.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (4)

1. The utility model provides a drop hammer impact tester control system which characterized in that: the method comprises the following steps:
the control terminal (1) is used for storing and processing data and storing a test article impact frequency database (2) comprising impact frequencies;
the initial marking module (3) is coupled to the control terminal (1) and is used for marking the initial impact position of a test article to be tested;
the impact frequency selection module (4) is coupled to the control terminal (1) and selects the impact frequency required by the test article in the test article impact frequency database (2);
the rotating angle calculating module (5) is coupled to the impact times selecting module (4) and averagely calculates the rotating angle of the test article for each impact in the process from the initial position marked by the initial marking module to the end of the impact times according to the selected impact times;
the angle adjusting module (6) is coupled to the rotation angle calculating module (5) and adjusts the angle of the primary test article according to the calculation of the rotation angle calculating module (5) after the primary impact test of the test article is completed;
the alarm module (7) is coupled with the angle adjusting module (6) and alarms when the angle adjusting module (6) adjusts the angle of the test object for the number of times selected by the impact number selecting module (4) so as to remind the end of the impact test of the test object;
further comprising:
the test article marking module (8) is coupled to the rotation angle calculating module (5) and sequentially marks positions to be subjected to impact tests on the test article according to the angle calculated by the rotation angle calculating module (5) by taking the initial impact positions marked on the test article by the initial marking module (3) as starting points;
the tester marking module (9) is coupled to the rotation angle calculation module (5), marks the initial impact position marked on the test object by the initial marking module (3) at the starting position corresponding to the tester mark, and marks the detection position corresponding to each required impact test position of the test object on the tester according to the angle calculated by the rotation angle calculation module (5);
the rotation detection module (10) is preset with an angle deviation threshold value, is coupled to the control terminal (1) and is used for detecting a deviation angle between a position needing impact test on the test object and a detection position on the tester after being adjusted by the angle adjustment module (6), and outputs a detection signal when the deviation angle is greater than the angle deviation threshold value;
the angle fine-tuning module (11) is coupled to the rotation detection module (10) and receives the detection signal to rotate the test object so as to fine-tune the adjusted angle of the test object until the offset angle is smaller than the angle offset threshold value;
further comprising:
the offset registration module (12) is coupled to the rotation detection module (10) and registers the times that the offset angle of the test article made of the same material is larger than an angle offset threshold value in real time in the process of carrying out an impact test, and the times are recorded as X times, wherein X is less than or equal to the impact times selected by the impact time selection module (4), and X is more than or equal to 2;
the repeated test module (13) is coupled with the offset registration module (12) and automatically selects corresponding impact times to perform impact tests on the test articles when the times that the offset angle of the test articles made of the same material is greater than the angle offset threshold value in the impact test process reach X times and the impact tests are performed on a plurality of test articles made of the same material;
the rotation detection module (10) detects the times that the offset angle is larger than the angle offset threshold value when the same material test object is subjected to the impact test for the same times in real time, and registers the times through the offset registration module (12) and marks as Y1 and Y2 … Yn;
the test article detection alarm module (14) is coupled with the offset registration module (12) and is used for detecting and alarming the quality of the test article with the offset times smaller than X in the test article subjected to the impact test when n offset times smaller than X exist in the registered Y1 and Y2 … Yn, wherein n is larger than or equal to 3;
and the tester checking alarm module (15) is coupled with the offset registration module (12) and carries out tester maintenance alarm when n offset times in the registered Y1 and Y2 … Yn are more than X, wherein n is more than or equal to 3.
2. The drop hammer impact tester control system of claim 1, wherein: further comprising:
the impact frequency adjusting module (16) is coupled to the test article detection alarm module (14) and selects different impact frequencies in the test article impact frequency database (2) to adjust the impact test frequency of the corresponding test article when the test article detection alarm module (14) performs detection alarm;
and the impact frequency determining module (17) is coupled to the impact frequency adjusting module (16), and determines the corresponding impact frequency as the most appropriate impact test frequency of the test article when the rotation detecting module (10) detects the impact frequency with the minimum frequency that the offset angle is greater than the angle offset threshold value after the corresponding impact frequency is adjusted.
3. The drop hammer impact tester control system of claim 1, wherein: further comprising:
the offset recording module (18) is coupled to the rotation detection module (10) and registers the times that the offset angle of the test article made of different materials is larger than an angle offset threshold value in real time in the process of impact test, and the times are recorded as M times, M is less than or equal to the impact times selected by the impact time selection module (4), and M is more than or equal to 2;
and the impact frequency conversion module (19) is coupled with the offset recording module (18) and is used for changing the impact test frequency of the material test article and carrying out the impact test of the frequency after the corresponding conversion again when the rotation detection module (10) detects the corresponding material test article with the offset frequency larger than M in the test articles with different materials.
4. The drop hammer impact tester control system of claim 3, wherein: further comprising:
and the rotation testing module (20) is coupled with the impact frequency conversion module (19) and is used for carrying out angle rotation testing on the material test article according to the conversion frequency until the deviation frequency detected by the rotation detecting module (10) is less than M, and carrying out the impact testing.
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CA2735615C (en) * 2011-03-31 2018-05-22 Mihaly Kis, Jr. Method and apparatus for simulating head impacts for helmet testing
CN102494604A (en) * 2011-11-25 2012-06-13 李瑜芳 Detection instrument for characteristic of angular transducer
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