CN111086295A - 一种铝木饰面板 - Google Patents

一种铝木饰面板 Download PDF

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CN111086295A
CN111086295A CN202010022168.8A CN202010022168A CN111086295A CN 111086295 A CN111086295 A CN 111086295A CN 202010022168 A CN202010022168 A CN 202010022168A CN 111086295 A CN111086295 A CN 111086295A
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layer
wood
aluminum
veneer
wood veneer
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郑良超
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JIAXING XIANCHAO PLASTIC PRODUCTS CO Ltd
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JIAXING XIANCHAO PLASTIC PRODUCTS CO Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/02—Staining or dyeing wood; Bleaching wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
    • B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/043—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/10—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/10—Next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/08—Interconnection of layers by mechanical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/042—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/31—Heat sealable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B32B2607/02—Wall papers, wall coverings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)
  • Architecture (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种铝木饰面板，包括表面装饰层、基材层、支撑层和背衬层，所述基材层的上表面上设有表面装饰层，所述基材层的下表面上设有支撑层，所述支撑层的下表面上设有背衬层，所述表面装饰层、基材层、支撑层和背衬层之间通过胶水粘合，并通过平压机压实，与现有技术相比，本发明设计合理，结构简单，通过将铝蜂窝和铝板与木饰面板相结合形成铝木饰面板的方式，得到的铝木饰面板具有安装简单、隔音、保温、防潮防霉、变形收缩小等特点，可以充分满足现代人们的家居装饰需要。

Description

一种铝木饰面板
【技术领域】
本发明涉及建筑材料技术领域，特别是一种铝木饰面板。
【背景技术】
木饰面板全称装饰单板贴面胶合板，它是将天然木材或科技木刨切成一定厚度的薄片，粘附于胶合板表面，然后热压而成的一种用于室内装修或家具制造的表面材料，随着现代化工业技术的发展，城市建筑群不断增多，为了满足居民的住房要求，不断提高建筑房屋速度，装配式建筑逐渐成为建筑领域的主流，住宅部件工厂化预制和装配化施工是住宅产业现代化的重要标志。
目前市面上木饰面板在使用过程中，存在着以下问题：1、木饰面板的安装成本较高，安装时需要木工板打底，安装较为复杂；2、木饰面板的隔音和保温性能较差，无法满足用户需求；3、木饰面板在潮湿环境下容易出现霉变，难以保养；4、木饰面板的变形程度较大，在四季环境差异较大的地区容易出现收缩开裂的现象，因此，有必要提出一种铝木饰面板。
【发明内容】
本发明的目的就是解决现有技术中的问题，提出一种铝木饰面板，本发明设计合理，结构简单，通过将铝蜂窝和铝板与木饰面板相结合形成铝木饰面板的方式，得到的铝木饰面板具有安装简单、隔音、保温、防潮防霉、变形收缩小等特点，可以充分满足现代人们的家居装饰需要。
为实现上述目的，本发明提出了一种铝木饰面板，包括表面装饰层、基材层、支撑层和背衬层，所述基材层的上表面上设有表面装饰层，所述基材层的下表面上设有支撑层，所述支撑层的下表面上设有背衬层，所述表面装饰层、基材层、支撑层和背衬层之间通过胶水粘合，并通过平压机压实。
作为优选，所述表面装饰层可以是科技木皮层、石材装饰层或布料装饰层中的任意一种，所述表面装饰层的厚度为0.6-1.0mm。
作为优选，所述科技木皮层的表面涂有耐磨漆，所述耐磨漆为环保油漆，所述科技木皮层的制备流程为：
A)原材料制备：将原木分切，去除树皮得到合乎尺寸的木材原料；
B)木材染色：将制备得到的木材原料置于漂白设备内漂白，漂白后置于染色设备内染色；
C)木皮制备：将染色木材置于烘干设备内，干燥至木材含水量为35-45％，然后将木材切割成合乎尺寸的科技木皮；
D)木皮干燥：将切割得到的科技木皮再次置于烘干设备内，干燥至木皮含水量为10-15％；
E)木皮后处理：将烘干后的木皮置于室温环境下，在压平机上保持压平状态8-10h。
作为优选，所述基材层为实木基材层，所述实木基材层可以是多层实木板、实木颗粒板或实木板材中的任意一种，所述基材层的厚度为3-5mm。
作为优选，所述支撑层为铝蜂窝芯层，所述铝蜂窝芯层由3003型铝合金制成，所述支撑层的厚度为8-10mm。
作为优选，所述背衬层为合金铝板，所述合金铝板由3003型铝合金制成，所述背衬层的厚度为0.8-2mm。
作为优选，所述胶水为聚氨酯胶水，所述平压机为热压平压机。
本发明的有益效果：本发明设计合理，结构简单，通过在基材层和背衬层之间设置蜂窝状支撑层的方式，极大的提升了本铝木饰面板的整体结构强度，使得本铝木饰面板具有较低的变形度和收缩性，此外蜂窝状的支撑层还能起到吸收噪音和保温功能；通过设置铝合金材质的背衬层的方式，隔绝来自墙体的湿气，防止湿气与基材层接触，实现了防潮防霉功效，而且还降低了安装成本，无需木工板打底，便可直接在毛坯墙上进行安装；通过设置表面装饰层的方式，使得本铝木饰面板具有良好的装饰效果，可以根据客户需要，设计花纹各异表面装饰层，提升装饰效果。
本发明的特征及优点将通过实施例结合附图进行详细说明。
【附图说明】
图1是本发明一种铝木饰面板的结构示意图。
图中：1-表面装饰层、2-基材层、3-支撑层、4-背衬层。
【具体实施方式】
参阅附图，本发明一种铝木饰面板，包括表面装饰层1、基材层2、支撑层3和背衬层4，所述基材层2的上表面上设有表面装饰层1，所述基材层2的下表面上设有支撑层3，所述支撑层3的下表面上设有背衬层4，所述表面装饰层1、基材层2、支撑层3和背衬层4之间通过胶水粘合，并通过平压机压实。
其中，所述表面装饰层1可以是科技木皮层、石材装饰层或布料装饰层中的任意一种，所述表面装饰层1的厚度为0.6-1.0mm。
其中，所述科技木皮层的表面涂有耐磨漆，所述耐磨漆为环保油漆，所述科技木皮层的制备流程为：
A)原材料制备：将原木分切，去除树皮得到合乎尺寸的木材原料；
B)木材染色：将制备得到的木材原料置于漂白设备内漂白，漂白后置于染色设备内染色；
C)木皮制备：将染色木材置于烘干设备内，干燥至木材含水量为35-45％，然后将木材切割成合乎尺寸的科技木皮；
D)木皮干燥：将切割得到的科技木皮再次置于烘干设备内，干燥至木皮含水量为10-15％；
E)木皮后处理：将烘干后的木皮置于室温环境下，在压平机上保持压平状态8-10h。
其中，所述基材层2为实木基材层，所述实木基材层可以是多层实木板、实木颗粒板或实木板材中的任意一种，所述基材层2的厚度为3-5mm。
其中，所述支撑层3为铝蜂窝芯层，所述铝蜂窝芯层由3003型铝合金制成，所述支撑层3的厚度为8-10mm。
其中，所述背衬层4为合金铝板，所述合金铝板由3003型铝合金制成，所述背衬层4的厚度为0.8-2mm。
其中，所述胶水为聚氨酯胶水，所述平压机为热压平压机。
与现有技术相比，本发明设计合理，结构简单，通过在基材层2和背衬层4之间设置蜂窝状支撑层3的方式，极大的提升了本铝木饰面板的整体结构强度，使得本铝木饰面板具有较低的变形度和收缩性，此外蜂窝状的支撑层3还能起到吸收噪音和保温功能；通过设置铝合金材质的背衬层4的方式，隔绝来自墙体的湿气，防止湿气与基材层2接触，实现了防潮防霉功效，而且还降低了安装成本，无需木工板打底，便可直接在毛坯墙上进行安装；通过设置表面装饰层1的方式，使得本铝木饰面板具有良好的装饰效果，可以根据客户需要，设计花纹各异表面装饰层1，提升装饰效果。
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。

Claims (7)

1.一种铝木饰面板，其特征在于：包括表面装饰层(1)、基材层(2)、支撑层(3)和背衬层(4)，所述基材层(2)的上表面上设有表面装饰层(1)，所述基材层(2)的下表面上设有支撑层(3)，所述支撑层(3)的下表面上设有背衬层(4)，所述表面装饰层(1)、基材层(2)、支撑层(3)和背衬层(4)之间通过胶水粘合，并通过平压机压实。
2.如权利要求1所述的一种铝木饰面板，其特征在于：所述表面装饰层(1)可以是科技木皮层、石材装饰层或布料装饰层中的任意一种，所述表面装饰层(1)的厚度为0.6-1.0mm。
3.如权利要求2所述的一种铝木饰面板，其特征在于：所述科技木皮层的表面涂有耐磨漆，所述耐磨漆为环保油漆，所述科技木皮层的制备流程为：
A)原材料制备：将原木分切，去除树皮得到合乎尺寸的木材原料；
B)木材染色：将制备得到的木材原料置于漂白设备内漂白，漂白后置于染色设备内染色；
C)木皮制备：将染色木材置于烘干设备内，干燥至木材含水量为35-45％，然后将木材切割成合乎尺寸的科技木皮；
D)木皮干燥：将切割得到的科技木皮再次置于烘干设备内，干燥至木皮含水量为10-15％；
E)木皮后处理：将烘干后的木皮置于室温环境下，在压平机上保持压平状态8-10h。
4.如权利要求1所述的一种铝木饰面板，其特征在于：所述基材层(2)为实木基材层，所述实木基材层可以是多层实木板、实木颗粒板或实木板材中的任意一种，所述基材层(2)的厚度为3-5mm。
5.如权利要求1所述的一种铝木饰面板，其特征在于：所述支撑层(3)为铝蜂窝芯层，所述铝蜂窝芯层由3003型铝合金制成，所述支撑层(3)的厚度为8-10mm。
6.如权利要求1所述的一种铝木饰面板，其特征在于：所述背衬层(4)为合金铝板，所述合金铝板由3003型铝合金制成，所述背衬层(4)的厚度为0.8-2mm。
7.如权利要求1所述的一种铝木饰面板，其特征在于：所述胶水为聚氨酯胶水，所述平压机为热压平压机。
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