CN111071815A - Intelligent slow point container is with all-in-one of feeding - Google Patents
Intelligent slow point container is with all-in-one of feeding Download PDFInfo
- Publication number
- CN111071815A CN111071815A CN201911395993.6A CN201911395993A CN111071815A CN 111071815 A CN111071815 A CN 111071815A CN 201911395993 A CN201911395993 A CN 201911395993A CN 111071815 A CN111071815 A CN 111071815A
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- Prior art keywords
- container
- belt
- unit
- rear end
- belt conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/54—Gates or closures
- B65D90/62—Gates or closures having closure members movable out of the plane of the opening
- B65D90/623—Gates or closures having closure members movable out of the plane of the opening having a rotational motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/54—Gates or closures
- B65D90/66—Operating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/08—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/60—Arrangements for supporting or guiding belts, e.g. by fluid jets
- B65G15/64—Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
- B65G39/16—Arrangements of rollers mounted on framework for aligning belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/02—Frames mounted on wheels for movement on rail tracks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Basic Packing Technique (AREA)
Abstract
An intelligent slow-point container loading all-in-one machine comprises a loading bin, a belt conveyor, a ground rail, a counterweight unit, an acquisition module and a control module, wherein the belt conveyor comprises an assembly frame, an assembly drive, a driving roller, a driven roller and a belt, the assembly frame comprises a lower support frame and an upper support frame, the lower support frame is arranged close to the rear end of the upper support frame, the counterweight unit is arranged at the rear end of the upper support frame, the loading bin is arranged at the top of an upright post, the acquisition module comprises a weighing unit, a speed sensor, a front end limiting unit and a rear end limiting unit, the weighing unit detects the real-time weight of materials in a container in real time, the speed sensor detects the real-time speed of the belt conveyor for loading, the control module controls the driving speed of the driving roller, the control module is also connected with the assembly drive, the front end limiting unit and the rear, the automatic control and intelligent unmanned operation of belt conveyor conveying are realized.
Description
Technical Field
The invention relates to the technical field of intelligent container loading equipment, in particular to an intelligent slow-point container loading integrated machine.
Background
The container charging equipment with patent number 201721544160.8 in the prior art is also provided with a belt conveyor and a charging bin, however, the belt conveyor in the patent is fixed on an upright post of the bin and cannot advance or retreat towards the container direction, so that the problem that the position of the material entering the container is shallow, and the material is easy to accumulate at the opening part or a certain fixed position of the container exists. Moreover, whether the belt conveyor is fed or not needs to be manually controlled in the device, and intelligent control cannot be realized.
Disclosure of Invention
There is a need for an intelligent slow-point container loading all-in-one machine.
The utility model provides an intelligent slow point container is with all-in-one of feeding, includes material loading feed bin, belt feeder, ground rail, counter weight unit, collection module, control module, the ground rail is placed on ground or platform, and the length direction of ground rail is unanimous with the direction of delivery of belt feeder, the ground rail is placed in the place ahead of container, the belt feeder includes assembly frame, assembly drive, initiative cylinder, driven roll, belt, the assembly frame is placed in ground rail top, and with roll cooperation between the ground rail, the assembly drive sets up in the below of assembly frame, and is connected with the transmission between the assembly frame to drive the assembly frame and come and go along the ground rail, initiative cylinder, driven roll set up respectively in the front end tip and the rear end tip of assembly frame, and the belt cover is located between initiative cylinder, the driven roll to through initiative cylinder drive belt feeder forward drive, the assembly frame includes lower carriage, collection moulding board, An upper supporting frame, the upper supporting frame is used for arranging an assembly drive, a driving roller and a driven roller, the lower supporting frame is close to the rear end of the upper supporting frame, rollers are arranged at the bottom of the lower supporting frame to be matched with a ground rail, the counterweight unit is arranged at the rear end of the upper supporting frame, the feeding bin comprises an upright post and a bin, the upright post is arranged on the ground or a platform on two sides of the belt conveyor in a crossing manner, the bin is arranged at the top of the upright post and is arranged above the belt conveyor, the feeding bin is arranged close to the front end of the belt conveyor, the acquisition module comprises a weighing unit, a speed sensor, a front end limiting unit and a rear end limiting unit, the weighing unit is arranged on the ground in front of the ground rail, a container is arranged above the weighing unit to detect the real-time weight of materials in the container in, the speed sensor is arranged in the driving roller of the belt conveyor and is used for detecting the real-time speed of the transmission feeding of the belt conveyor, the real-time speed is provided to a control module, the control module controls the driving speed of the driving roller according to the real-time weight, the control module is further connected with an assembly drive, a front end limiting unit and a rear end limiting unit, the assembly drive controls the belt conveyor to move along the ground rail at a constant speed, the front end limiting unit is arranged close to the front end of the ground rail, the rear end limiting unit is arranged close to the rear end of the ground rail, the front end limiting unit and the rear end limiting unit are both connected with the control module, the front end limiting unit is used for detecting the position information of the belt conveyor moving to the front end, the rear end limiting unit is used for detecting the position information of the belt conveyor moving to the rear end, and providing the position information to a control module, and controlling the driving action of the driving roller and the assembly by the control module according to the position information.
Preferably, the speed sensor is an angular speed sensor.
Preferably, the collection module still includes first camera, second camera, intelligent slow point container is with all-in-one of feeding still includes the display element, and first camera, second camera all are connected with the display element, and first camera sets up in the oral area of container, and sets up towards the container is inside for gather the inside material of container and pile up on-the-spot information, and provide information to the display element and show, and the second camera sets up in the top of material loading feed bin, is used for gathering the inside material information of feed bin, and provides information to the display element and show.
Preferably, the weight box is arranged below the rear end of the upper support frame, and the weight of the weight unit is adjustable.
Preferably, the weight unit comprises a weight box and a weight material filled in the weight box, the weight box is arranged below the rear end of the upper support frame, and the weight material with heavy specific gravity is filled in the weight box.
Preferably, still set up the support roll side by side on the upper bracket of belt feeder, it is articulated between support roll and the upper bracket to make the support roll rotate for between the upper bracket, still set up a plurality of backup pads in the left and right sides of upper bracket interval side by side, the setting in the left and right sides side below of belt of backup pad is in order to support the left and right sides of belt to upwarp for the belt forms low, the high concave type area in middle of, both sides.
Preferably, still set up the side and keep off the roller at the front end of upper bracket, the side keeps off the roller and can rotate for upper bracket, and the roll surface and the belt side contact of side fender roller to carry on spacingly to the position about the belt, avoid the off tracking.
Preferably, the feed bin includes the storehouse body, wearing parts, the piece that opens and shuts, the storehouse body is the cavity that holds that forms by a plurality of curb plates connect gradually, and the top of the storehouse body is uncovered for send into the material, the bottom of the storehouse body sets up the export, the piece that opens and shuts sets up the exit for open and close the export, wearing parts set up on the inboard lateral wall in the storehouse body, and can dismantle between the lateral wall and be connected.
Preferably, the piece that opens and shuts is including sealing the board, opening and shutting the driving piece, seal the board setting in the exit, and seal and articulate between one side of board and the export lateral wall, the opposite side with open and shut the driving piece and be connected, the width and the length of sealing the board are greater than the terminal surface area of export, it is articulated between the upper end of driving piece and the storehouse body lateral wall outer wall that opens and shuts, the other end and seal and articulate between the board to the pulling is sealed the board and is closed or open.
Preferably, the wearing parts include a plurality of long and thin antifriction plates, set up a plurality of screws on the antifriction plate, also set up a plurality of screws on storehouse body lateral wall to correspond the setting with the screw of antifriction plate, a plurality of bolts pass the screw of antifriction plate and the screw of the storehouse body, in order to can dismantle the antifriction plate with the lateral wall and be connected, the antifriction plate sets up along the vertical direction of storehouse body lateral wall, in order to be unanimous with material whereabouts direction.
According to the invention, the terminal information is acquired through the acquisition module, so that the automatic control and intelligent unmanned operation of belt conveyor conveying are realized.
Drawings
Fig. 1 and 2 are schematic views of different angles of a container special loading device.
Fig. 3 is a schematic view of the belt conveyor of fig. 2.
Fig. 4 is a comparative schematic of the present apparatus and variant design.
Fig. 5 is a schematic structural diagram of a feeding bin.
Fig. 6 is a front view of the loading bin.
FIG. 7 is a cross-sectional view of a stud in connection with a weld ear.
FIG. 8 is a block diagram of a control module.
Fig. 9 is a schematic view of a display unit.
In the figure: the loading bin 10, the upright 11, the lower rigid sleeve 111, the bin 12, the bin body 121, the wear-resistant part 122, the wear-resistant plate 1221, the bolt 1222, the opening part 123, the sealing plate 1231, the middle plate 1232, the side baffle 1233, the opening and closing driving part 1234, the welding lug 124, the upper rigid sleeve 125, the upper cushion pad 131, the upper sinking groove 1311, the lower cushion pad 132, the lower boss 1321, the belt conveyor 20, the assembly frame 21, the lower support frame 211, the upper support frame 212, the roller 213, the support roller 214, the vertical plate 215, the inclined plate 216, the side baffle roller 217, the assembly drive 22, the driving roller 23, the driven roller 24, the belt 25, the ground rail 30, the counterweight unit 40, the acquisition module 50, the weighing unit 51, the speed sensor 52, the front end limiting unit 53, the rear end limiting unit 54, the first camera 55, the second camera 56, the control module 60, the display unit 70 and.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Referring to fig. 1-3 and 5-9, an embodiment of the present invention provides an intelligent slow-point container loading all-in-one machine, which includes a loading bin 10, a belt conveyor 20, a ground rail 30, a counterweight unit 40, an acquisition module 50, and a control module 60, wherein the ground rail 30 is placed on the ground or on a platform, a length direction of the ground rail 30 is consistent with a conveying direction of the belt conveyor 20, the ground rail 30 is placed in front of a container 100, the belt conveyor 20 includes an assembly frame 21, an assembly driver 22, a driving roller 23, a driven roller 24, and a belt 25, the assembly frame 21 is placed above the ground rail 30 and is in rolling fit with the ground rail 30, the assembly driver 22 is disposed below the assembly frame 21 and is in transmission connection with the assembly frame 21 to drive the assembly frame 21 to move back and forth along the ground rail 30, the driving roller 23 and the driven roller 24 are respectively disposed at a front end portion and a rear end portion of the assembly frame, the belt 25 is located driving roller 23, between the driven roller 24, in order to drive the forward transmission of belt feeder 20 through driving roller 23, assembly frame 21 includes lower carriage 211, upper carriage 212 is used for setting up assembly drive 22, driving roller 23, driven roller 24, lower carriage 211 is close to the rear end that sets up in upper carriage 212, set up gyro wheel 213 in lower carriage 211 bottom, in order to cooperate with ground rail 30, counter weight unit 40 sets up in the rear end of upper carriage 212, material loading feed bin 10 includes stand 11 and feed bin 12, stand 11 spans and sets up on the ground or the platform of belt feeder 20 both sides, feed bin 12 sets up in stand 11 top, and feed bin 12 sets up in the top of belt feeder 20, material loading feed bin 10 is close to the front end setting of belt feeder 20.
The collecting module 50 comprises a weighing unit 51, a speed sensor 52, a front end limiting unit 53 and a rear end limiting unit 54, the weighing unit 51 is placed on the ground in front of the ground rail 30, the container 100 is placed above the weighing unit 51 to detect the real-time weight of the material in the container 100 in real time through the weighing unit 51 and provide the real-time weight to the control module 60, the speed sensor 52 is arranged inside the driving roller 23 of the belt conveyor 20 and is used for detecting the real-time speed of the transmission feeding of the belt conveyor 20 and providing the real-time speed to the control module 60, the control module 60 controls the driving speed of the driving roller 23 according to the real-time weight, the control module 60 is further connected with an assembly drive 22, the front end limiting unit 53 and the rear end limiting unit 54, the assembly drive 22 controls the belt conveyor 20 to move along the ground rail 30 at a constant speed, the front end limiting unit 53 is arranged, the rear-end limiting unit 54 is disposed near the rear end of the ground rail 30, the front-end limiting unit 53 and the rear-end limiting unit 54 are both connected to the control module 60, the front-end limiting unit 53 is used for detecting the position information of the belt conveyor 20 moving to the front end, the rear-end limiting unit 54 is used for detecting the position information of the belt conveyor 20 moving to the rear end and providing the position information to the control module 60, and the control module 60 controls the action of the driving roller 23 and the assembly drive 22 according to the position information.
When the belt conveyor 20 moves forward to extend into the container 100, the front end limiting unit 53 detects the position information of the belt conveyor 20 and sends the position information to the control module 60, the control module 60 controls the active roller 23 to start to act, the belt 25 conveys the material to the container 100, meanwhile, the control module 60 controls the assembly driver 22 to move reversely, the belt conveyor 20 moves backward at a constant speed, the weighing unit 51 detects the weight of the material in the container 100 in real time and provides the detected weight to the control module 60, when the weight of the real-time materials in the container 100 is greater than or equal to the preset weight in the control module 60, the control module 60 controls the driving roller 23 to stop operating, that is, the belt 25 stops feeding the container 100, the assembly drive 22 continues to operate until the rear end limit unit 54 detects the position of the belt conveyor 20, and the control module 60 controls the assembly drive 22 to stop operating, and the loading of one container 100 is completed.
In the invention, the acquisition module 50 acquires the terminal information, so that the automatic control of the conveying of the belt conveyor 20 is realized, including the automatic control of the movement start and stop of the belt conveyor 20 and the start and stop of the feeding, and the intelligent unmanned operation is realized. The control module 60 may be implemented by existing hardware circuitry. The weighing cell 51 may be a weighbridge or other large weighing platform.
This scheme can realize the autonomic conveying of belt feeder 20, to the inside transported substance material of container 100, belt feeder 20 can remove or retreat to container 100 direction for ground rail 30 simultaneously, when needs are loaded to container 100 is inside, drive belt feeder 20 by assembly drive 22 and stretch into to the most inside to container 100 inside, then rotate by belt feeder 20, unload the material on belt feeder 20 to container 100 is inside, realized starting to load from container 100 is inside most inside, avoid container 100 inside hollow the most inside, the unable problem of full cloth of material, also can avoid the problem that personnel pushed away the material to container 100 inside. In this scheme, still set up material loading feed bin 10 for belt feeder 20, this feed bin 12 is fixed in the top of belt feeder 20 through stand 11, the operation mode of this equipment is, material loading feed bin 10 rigidity is unmovable, only belt feeder 20 and belt 25 remove, because container 100's the capacity of feeding is very big, material loading feed bin 10 is the temporary storage space of a transition only, when belt feeder 20 lasts to the inside transported substance of container 100, can also inject the material into feed bin 12 through external mechanism, in order to ensure the continuation of belt feeder 20 and feed.
The belt conveyor 20 is moved backward by the assembly drive 22 while discharging the belt conveyor 20 into the container 100, and the belt conveyor 20 is withdrawn from the container 100 after the container 100 is filled with the materials.
In this scheme, belt feeder 20 is a short distance belt conveyor, play the effect of arranging the bulk cargo to the inside transport of container 100, in order to reduce equipment cost, satisfy belt feeder 20 simultaneously and stretch into length to container 100 inside and reach the longest, arrange the position of the inside deepest of container 100 with the material, in this scheme, be close to the rear end setting with lower carriage 211, make upper carriage 212 reach the longest to the inside distance of marcing of container 100 along ground rail 30, satisfy belt feeder 20 and come and go rolling effect on ground rail 30 simultaneously.
However, the lower support frame 211 is disposed near the rear end and in an eccentric position, so that the belt conveyor 20 and the upper support frame 212 are not supported by the lower portion near the front end and in a suspended state, and there is a possibility of falling down after bearing bulk materials, and therefore, the counterweight unit 40 is disposed at the rear end of the upper support frame 212, so that after the front end of the whole belt conveyor 20 bears the materials, the front end and the rear end of the belt conveyor 20 are balanced with the lower support frame 211 as a fulcrum, and the front end of the belt conveyor 20 is prevented from falling down after being weighted.
This solution is different from the other two designs, such as the schematic diagram of the first comparison solution in fig. 4, in the solution of the figure, in order to keep the belt conveyor 20 stable and not toppling over, the lower support frame 211 is arranged at the middle gravity position, and simultaneously, the length of the belt conveyor 20 extending into the container 100 is not changed, that is, (L32 = L12), so the whole length of the belt conveyor 20 can only be lengthened to L31, compared with the solution, in fig. 4, L31> L11 is 1/3 of at least L11, this part increases the manufacturing cost of the belt conveyor 20 equipment, this part is not an effective material conveying section, and therefore has no advantage. In another embodiment, as shown in the schematic diagram of the second comparison scheme in fig. 4, in order to not increase the length and cost of the belt conveyor 20, the overall length L21 of the belt conveyor 20 is kept unchanged, i.e. L21= L11 is kept, and at the same time, the belt conveyor 20 is kept stable and does not topple over, the lower support 211 is arranged at the middle gravity center position, and only the lower support 211 can be moved towards the front end, at this time, the length L22 of the belt conveyor 20 extending into the container 100 is shortened, so that the front end of the belt conveyor 20 cannot fully extend into the innermost part of the container 100 for loading. Therefore, in the two designs, consideration of all aspects cannot be considered, the beneficial effect of the scheme cannot be achieved, and the scheme has remarkable progress.
201721544160.8 fails to realize that the length of belt conveyor 20 extending into container 100 can vary, and does not achieve the purpose of the present invention.
Further, the speed sensor 52 is an angular speed sensor 52.
Further, the acquisition module 50 further includes a first camera 55 and a second camera 56, the intelligent slow-point container 100 further includes a display unit 70, both the first camera 55 and the second camera 56 are connected to the display unit 70, the first camera 55 is disposed at the mouth of the container 100 and faces the inside of the container 100 for acquiring the material accumulation site information inside the container 100 and providing the information to the display unit 70 for displaying, and the second camera 56 is disposed above the feeding bin 10 for acquiring the material information inside the bin 12 and providing the information to the display unit 70 for displaying.
Further, the weight box is disposed below the rear end of the upper support frame 212, and the weight of the weight unit 40 is adjustable.
Further, the weight unit 40 includes a weight box and a weight material filled therein, the weight box is disposed below the rear end of the upper support frame 212, and the weight material with a heavy specific gravity is filled in the weight box.
This counter weight unit 40 has adopted the mode that can add the counter weight material more or add less for the weight of counter weight unit 40 is adjustable, so can adjust the weight of counter weight unit 40 according to the proportion of the material of carrying on the belt feeder 20, or the gross weight, makes belt feeder 20 keep balance, avoids empting.
Further, still set up a plurality of support rollers 214 on the upper support frame 212 of belt feeder 20 side by side, it is articulated between support rollers 214 and the upper support frame 212 to make support rollers 214 can rotate for between the upper support frame 212, still set up a plurality of backup pads in the left and right sides of upper support frame 212 side by side interval, the setting in the left and right sides side below of belt 25 of backup pad, in order to support the left and right sides of belt 25 to upwarp, make belt 25 form the middle low, the high concave type area in both sides. Because the belt 25 is a feasible rubber material or a nylon material, in order to avoid material leakage on two sides, the belt 25 is usually set to be a concave belt surface, in the conventional design, the supporting roller 214 is designed to be a roller with a thin middle part and thick two ends, the price of the roller is higher, and the cost is very high.
Further, the side supporting plate comprises a vertical plate 215 and an inclined plate 216, the vertical plate 215 is fixedly arranged above the upper supporting frame 212, the inclined plate 216 is obliquely arranged above the vertical plate 215, one end of the inclined plate 216 is connected with the connecting plate, and the other end of the inclined plate is arranged below the belt 25.
Further, a side blocking roller 217 is arranged at the front end of the upper support frame 212, the side blocking roller 217 can rotate relative to the upper support frame 212, and the roller surface of the side blocking roller 217 is in contact with the side edge of the belt 25 so as to limit the left position and the right position of the belt 25 and avoid deviation.
Further, a front end limiting unit 218 and a rear end limiting unit 219 are further disposed on the ground rail 30, the front end limiting unit 218 is disposed near the front end of the ground rail 30, and the rear end limiting unit 219 is disposed near the rear end of the ground rail 30, so as to limit the forward position and the backward position of the belt conveyor 20.
Further, feed bin 12 includes storehouse body 121, wearing parts 122, opening and shutting piece 123, and storehouse body 121 is the cavity that holds that is connected gradually the formation by a plurality of curb plates, and the top of storehouse body 121 is uncovered for send into the material, and the bottom of storehouse body 121 sets up the export, and opening and shutting piece 123 sets up in the exit for open and close the export, wearing parts 122 set up on the inboard lateral wall of storehouse body 121, and can dismantle between the lateral wall and be connected.
Further, the opening and closing member 123 comprises a sealing plate 1231 and an opening and closing driving member 1234, the sealing plate 1231 is arranged at the outlet, one side edge of the sealing plate 1231 is hinged to the side wall of the outlet, the other side edge of the sealing plate is connected with the opening and closing driving member 1234, the width and the length of the sealing plate 1231 are larger than the end surface area of the outlet, the upper end of the opening and closing driving member 1234 is hinged to the outer wall of the side wall of the bin body 121, the other end of the opening and closing driving member is hinged to the sealing plate 1231, and the sealing.
Further, seal board 1231 and include middle plate 1232, two side shields 1233, and middle plate 1232 covers the exit, and two side shields 1233 set up respectively in the left and right sides of middle plate 1232, are the contained angle setting between side shield 1233 and the middle plate 1232, and the width of middle plate 1232 is greater than the width of export to make the lid close back side shield 1233 wrap up on the outer wall of storehouse body 121 lateral wall, realize the no leakage shutoff of export.
Further, the opening and closing driving member 1234 may be a cylinder or an oil cylinder.
Further, wearing parts 122 include a plurality of long and thin antifriction plates 1221, set up a plurality of screw holes on antifriction plate 1221, also set up a plurality of screw holes on storehouse body 121 lateral wall to correspond the setting with antifriction plate 1221's screw hole, a plurality of bolts 1222 pass antifriction plate 1221's screw hole and storehouse body 121's screw hole, in order to can dismantle antifriction plate 1221 and lateral wall and be connected, antifriction plate 1221 sets up along the vertical direction of storehouse body 121 lateral wall, in order to be unanimous with material whereabouts direction.
Wear-resisting plate 1221 convenient to detach that the separation set up, when a certain or several wear-resisting plate 1221 is impaired to destroy and need be changed, only need demolish corresponding wear-resisting plate 1221 can, and other wear-resisting plate 1221 still can continue to use, need not all demolish, accomplished wear-resisting plate 1221's make full use of, also avoided extravagant. Wear-resisting plate 1221 that sets up along the vertical direction of storehouse body 121 lateral wall is unanimous with material whereabouts direction, not only can carry out the water conservancy diversion to the material, and furthest has reduced the friction between material and the wear-resisting plate 1221 moreover, reduces wear-resisting plate 1221's wearing and tearing.
Further, the upright post 11 is flexibly connected with the cabin body 121. Specifically, the buffer pads are further arranged between the side walls of the upright post 11 and the bin body 121, each buffer pad comprises an upper buffer pad 131 and a lower buffer pad 132, the side wall of the bin body 121 is provided with a welding lug 124, the lower end of the welding lug 124 is welded with an upper rigid sleeve 125, each upper buffer pad 131 is arranged inside the upper rigid sleeve 125, the top of the upright post 11 is provided with a lower rigid sleeve 111, each lower buffer pad 132 is arranged inside the lower rigid sleeve 111, the height of each upper buffer pad 131 is larger than that of the corresponding upper rigid sleeve 125, the height of each lower buffer pad 132 is larger than that of the corresponding lower rigid sleeve 111, the upper buffer pads 131 and the lower buffer pads 132 are in butt joint, an upper sunken groove 1311 is arranged inside the bottom surface of each upper buffer pad 131, and a lower sunken groove 1321 is arranged at.
The modules or units in the device of the embodiment of the invention can be combined, divided and deleted according to actual needs.
The above disclosure is only illustrative of the preferred embodiments of the present invention, which should not be taken as limiting the scope of the invention, but rather the invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. It will be understood by those skilled in the art that all or a portion of the above-described embodiments may be practiced and equivalents thereof may be resorted to as falling within the scope of the invention as claimed. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides an intelligent slow point container is with all-in-one of feeding which characterized in that: including material loading feed bin, belt feeder, ground rail, counter weight unit, collection module, control module, the ground rail is placed on ground or platform, and the length direction of ground rail is unanimous with the direction of delivery of belt feeder, the ground rail is placed in the place ahead of container, the belt feeder includes assembly frame, assembly drive, initiative cylinder, driven cylinder, belt, the assembly frame is placed in ground rail top, and with roll cooperation between the ground rail, the assembly drive sets up in the below of assembly frame, and with the assembly frame between the transmission be connected to drive assembly frame along ground rail round trip movement, initiative cylinder, driven cylinder set up respectively in the front end tip and the rear end tip of assembly frame, the belt cover is located between initiative cylinder, the driven cylinder to through the transmission of initiative cylinder drive belt feeder forward, the assembly frame includes bottom suspension strut, top strut is used for setting up assembly drive, The collecting module comprises a weighing unit, a speed sensor, a front end limit unit and a rear end limit unit, the weighing unit is placed on the ground in front of the ground rail, a container is placed above the weighing unit to detect the real-time weight of materials in the container in real time through the weighing unit and provide the real-time weight to the control module, the speed sensor is arranged in the driving roller of the belt conveyor, the real-time speed is used for detecting the transmission feeding of the belt conveyor and providing the real-time speed to the control module, the control module is used for detecting the driving speed of the driving roller of the real-time weight control, the control module is also connected with the assembly drive, the front end limiting unit and the rear end limiting unit, the assembly drive control belt conveyor moves along the ground rail at a constant speed, the front end limiting unit is arranged close to the front end of the ground rail, the rear end limiting unit is arranged close to the rear end of the ground rail, the front end limiting unit and the rear end limiting unit are both connected with the control module, the front end limiting unit is used for detecting the position information of the belt conveyor moving to the front end, the rear end limiting unit is used for detecting the position information of the belt conveyor moving to the rear end and providing the position information to the control module, and the control module is used for controlling.
2. The intelligent slow-spot container charging all-in-one machine as claimed in claim 1, wherein: the speed sensor is an angular speed sensor.
3. The intelligent slow-spot container charging all-in-one machine as claimed in claim 1, wherein: the intelligent slow point container loading integrated machine further comprises a display unit, the first camera and the second camera are connected with the display unit, the first camera is arranged at the opening of the container and faces the inside of the container, the material accumulation site information inside the container is collected and provided to the display unit to be displayed, and the second camera is arranged above the loading bin and is used for collecting the material information inside the bin and providing the information to the display unit to be displayed.
4. The intelligent slow-spot container charging all-in-one machine as claimed in claim 1, wherein: the weight box is arranged below the rear end of the upper support frame, and the weight of the weight unit is adjustable.
5. The intelligent slow-spot container charging all-in-one machine as claimed in claim 1, wherein: the counterweight unit comprises a counterweight box and a counterweight material filled in the counterweight box, the counterweight box is arranged below the rear end part of the upper support frame, and the counterweight material with heavy specific gravity is filled in the counterweight box.
6. The intelligent slow-spot container charging all-in-one machine as claimed in claim 1, wherein: the belt conveyor is characterized in that supporting rollers are arranged on an upper supporting frame of the belt conveyor side by side and hinged with the upper supporting frame, so that the supporting rollers can rotate relative to the upper supporting frame, a plurality of side supporting plates are arranged on the left side and the right side of the upper supporting frame side by side at intervals, the side supporting plates are arranged below the side edges of the left side and the right side of the belt, the left side and the right side of the belt are supported to upwarp, and the belt forms a concave belt surface which is low in the middle and high in two sides.
7. The intelligent slow point container all-in-one machine of feeding of claim 4, wherein: still set up the side and keep off the roller at the front end of upper bracket, the side keeps off the roller and can rotate for upper bracket, and the roll surface and the belt side contact of side fender roller to carry on spacingly to the position about the belt, avoid the off tracking.
8. The intelligent slow point container all-in-one machine of feeding of claim 4, wherein: the feed bin includes the storehouse body, wearing parts, the piece that opens and shuts, the storehouse body is the cavity that holds that forms by a plurality of curb plates connect gradually, and the top of the storehouse body is uncovered for send into the material, the bottom of the storehouse body sets up the export, the piece that opens and shuts sets up the exit for open and close the export, wearing parts set up on the inboard lateral wall in the storehouse body, and can dismantle between the lateral wall and be connected.
9. The feeding controllable bunker of claim 8, wherein: the opening-closing piece is including sealing the board, opening-closing driving piece, the board setting is in the exit, and seals and articulate between one side of board and the export lateral wall, and the opposite side is connected with opening-closing driving piece, and the width and the length of sealing the board are greater than the terminal surface area of export, it is articulated between the upper end of driving piece and the storehouse body lateral wall that opens and shuts, the other end and the board of sealing are articulated to the pulling is sealed the board and is closed or open.
10. The feeding controllable bunker of claim 8, wherein: the wearing parts include a plurality of long and thin antifriction plates, set up a plurality of screws on the antifriction plate, also set up a plurality of screws on storehouse body lateral wall to correspond the setting with the screw of antifriction plate, a plurality of bolts pass the screw of antifriction plate and the screw of the storehouse body, in order to can dismantle the antifriction plate with the lateral wall and be connected, the antifriction plate sets up along the vertical direction of storehouse body lateral wall, in order to be unanimous with material whereabouts direction.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114394444A (en) * | 2021-12-24 | 2022-04-26 | 宁夏铸源机械制造有限公司 | Double-station container loading equipment |
CN114455276A (en) * | 2021-12-24 | 2022-05-10 | 宁夏铸源机械制造有限公司 | Container loading equipment without eccentricity |
CN114394444B (en) * | 2021-12-24 | 2024-01-26 | 宁夏铸源机械制造有限公司 | Double-station container loading equipment |
CN114455276B (en) * | 2021-12-24 | 2024-01-30 | 宁夏铸源机械制造有限公司 | Non-eccentric loading equipment for container |
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