CN111063676A - 一种用于理疗仪的led红外灯板及其制备工艺 - Google Patents
一种用于理疗仪的led红外灯板及其制备工艺 Download PDFInfo
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Abstract
本发明涉及LED红外灯板技术领域,且公开了一种用于理疗仪的LED红外灯板及其制备工艺,包括BT板,BT板上开设有多个均匀分布的导线放置槽,且多个导线放置槽呈纵横交错设置,BT板上开设有多个均匀分布的LED晶片放置槽,BT板的沿边上固定连接有盖板,BT板的厚度为1~1.6mm,导线放置槽的深度为2mm,LED晶片放置槽的深度为4mm,盖板的厚度为5mm,盖板为PVC材质,盖板的四角处均开设有预留孔5。该用于理疗仪的LED红外灯板及其制备工艺,方便LED红外灯板进行环保生产,而且在保证散热效果的同时,有效降低LED红外灯板的重量。
Description
技术领域
本发明涉及LED红外灯板技术领域,具体为一种用于理疗仪的LED红外灯板及其制备工艺。
背景技术
红外线理疗灯泡是可见光的红外线灯,它辐射频率高,渗透性强,红外线波峰值严格在1300nm,使红外线的波长刚好可以穿透人体真皮层,达到促进血液循环,增强肌肉对关节组织炎症的吸收能力,缓解关节炎症状,促进软组织损伤愈合。如配合美体、健胸产品的使用有助于有效成份的渗透和吸收。因此,红外线灯成为美容院用于健胸美体、消炎保健等项目中必备的仪器之一。同时风湿性关节炎等有较好的疗效。
现有技术中,LED红外灯板,一般采用蚀刻工艺,工作效率低、污染大,而且散热性能不理想,基板采用金属材料,存在重量大等缺陷。
发明内容
(一)解决的技术问题
针对现有技术的不足,本发明提供了一种用于理疗仪的LED红外灯板及其制备工艺,具备生产环保和方便散热等优点,解决了现有技术中,LED红外灯板采用蚀刻工艺易污染环境,以及使用金属材料存在重量过大的问题。
(二)技术方案
为实现上述生产环保和方便散热的目的,本发明提供如下技术方案:一种用于理疗仪的LED红外灯板,包括BT板,所述BT板上开设有多个均匀分布的导线放置槽,且多个导线放置槽呈纵横交错设置,所述BT板上开设有多个均匀分布的LED晶片放置槽,所述BT板的沿边上固定连接有盖板。
优选的,所述BT板的厚度为1~1.6mm。
优选的,所述导线放置槽的深度为2mm,所述LED晶片放置槽的深度为4mm,所述盖板的厚度为5mm。
优选的,所述盖板为PVC材质。
优选的,所述盖板的四角处均开设有预留孔。
一种用于理疗仪的LED红外灯板的制备工艺,包括以下步骤:
S1:将双马来酰亚胺、氰酸酯树脂和胶水加入注塑机内注塑成型,制得BT板;
S2:用冲压机在BT板上冲压导线放置槽和LED晶片放置槽,并在导线放置槽上标记印刷定位点,在LED晶片放置槽上标记贴合定位点;
S3:用丝印印刷机对应导线放置槽上的印刷定位点,将导线印刷在导线放置槽内;
S4:用固晶机对应LED晶片放置槽上的贴合定位点,将LED晶片固定贴合在LED晶片放置槽内;
S5:用涂胶机在BT板上均匀涂覆一层绝缘胶,并进行烘干;
S6:将盖板与BT板的沿边进行固定粘合,即可得LED红外灯板。
优选的,所述导线为铜材质。
(三)有益效果
与现有技术相比,本发明提供了一种用于理疗仪的LED红外灯板及其制备工艺,具备以下有益效果:
该用于理疗仪的LED红外灯板及其制备工艺,通过使用双马来酰亚胺、氰酸酯树脂和胶水注塑成型BT板,BT板不仅质量较轻,而且散热效果好,取代传统的金属材料,从而有效降低灯板的质量,利用丝印印刷机进行导线印刷,有效取代传统的蚀刻工艺,不仅减少环境污染,而且方便提高生产效率,利用固晶机将LED晶片直接固定贴合在LED晶片放置槽内,避免传统的封装工艺,更有利于散热,使得LED红外灯板具备良好的散热效果。
附图说明
图1为本发明提出的一种用于理疗仪的LED红外灯板的结构示意图;
图中:1 BT板、2导线放置槽、3 LED晶片放置槽、4盖板、5预留孔。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1,一种用于理疗仪的LED红外灯板,包括BT板1,BT板1上开设有多个均匀分布的导线放置槽2,且多个导线放置槽2呈纵横交错设置,BT板1上开设有多个均匀分布的LED晶片放置槽3,BT板1的沿边上固定连接有盖板4。
BT板1的厚度为1~1.6mm。
导线放置槽2的深度为2mm,LED晶片放置槽2的深度为4mm,盖板4的厚度为5mm。
盖板4为PVC材质。
盖板4的四角处均开设有预留孔5。
一种用于理疗仪的LED红外灯板的制备工艺,包括以下步骤:
S1:将双马来酰亚胺、氰酸酯树脂和胶水加入注塑机内注塑成型,制得BT板;
S2:用冲压机在BT板上冲压导线放置槽和LED晶片放置槽,并在导线放置槽上标记印刷定位点,在LED晶片放置槽上标记贴合定位点;
S3:用丝印印刷机对应导线放置槽上的印刷定位点,将导线印刷在导线放置槽内;
S4:用固晶机对应LED晶片放置槽上的贴合定位点,将LED晶片固定贴合在LED晶片放置槽内;
S5:用涂胶机在BT板上均匀涂覆一层绝缘胶,并进行烘干;
S6:将盖板与BT板的沿边进行固定粘合,即可得LED红外灯板。
导线为铜材质。
综上所述,该用于理疗仪的LED红外灯板及其制备工艺,通过使用双马来酰亚胺、氰酸酯树脂和胶水注塑成型BT板,BT板不仅质量较轻,而且散热效果好,取代传统的金属材料,从而有效降低灯板的质量,利用丝印印刷机进行导线印刷,有效取代传统的蚀刻工艺,不仅减少环境污染,而且方便提高生产效率,利用固晶机将LED晶片直接固定贴合在LED晶片放置槽内,避免传统的封装工艺,更有利于散热,使得LED红外灯板具备良好的散热效果。
需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种用于理疗仪的LED红外灯板,包括BT板(1),其特征在于:所述BT板(1)上开设有多个均匀分布的导线放置槽(2),且多个导线放置槽(2)呈纵横交错设置,所述BT板(1)上开设有多个均匀分布的LED晶片放置槽(3),所述BT板(1)的沿边上固定连接有盖板(4)。
2.根据权利要求1所述的一种用于理疗仪的LED红外灯板,其特征在于:所述BT板(1)的厚度为1~1.6mm。
3.根据权利要求1所述的一种用于理疗仪的LED红外灯板,其特征在于:所述导线放置槽(2)的深度为2mm,所述LED晶片放置槽(2)的深度为4mm,所述盖板(4)的厚度为5mm。
4.根据权利要求1所述的一种用于理疗仪的LED红外灯板,其特征在于:所述盖板(4)为PVC材质。
5.根据权利要求1所述的一种用于理疗仪的LED红外灯板,其特征在于:所述盖板(4)的四角处均开设有预留孔(5)。
6.一种用于理疗仪的LED红外灯板的制备工艺,其特征在于:包括以下步骤:
S1:将双马来酰亚胺、氰酸酯树脂和胶水加入注塑机内注塑成型,制得BT板;
S2:用冲压机在BT板上冲压导线放置槽和LED晶片放置槽,并在导线放置槽上标记印刷定位点,在LED晶片放置槽上标记贴合定位点;
S3:用丝印印刷机对应导线放置槽上的印刷定位点,将导线印刷在导线放置槽内;
S4:用固晶机对应LED晶片放置槽上的贴合定位点,将LED晶片固定贴合在LED晶片放置槽内;
S5:用涂胶机在BT板上均匀涂覆一层绝缘胶,并进行烘干;
S6:将盖板与BT板的沿边进行固定粘合,即可得LED红外灯板。
7.根据权利要求6所述的一种用于理疗仪的LED红外灯板的制备工艺,其特征在于:所述导线为铜材质。
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CN102168844A (zh) * | 2011-01-13 | 2011-08-31 | 江苏永兴多媒体有限公司 | 采用印刷线路的led灯板及其生产方法 |
CN102903709A (zh) * | 2012-10-25 | 2013-01-30 | 苏州东山精密制造股份有限公司 | 一种cob led模组及其制造方法 |
CN103996779A (zh) * | 2014-05-21 | 2014-08-20 | 广东威创视讯科技股份有限公司 | 一种覆晶led器件及其集成cob显示模组 |
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CN102168844A (zh) * | 2011-01-13 | 2011-08-31 | 江苏永兴多媒体有限公司 | 采用印刷线路的led灯板及其生产方法 |
CN102903709A (zh) * | 2012-10-25 | 2013-01-30 | 苏州东山精密制造股份有限公司 | 一种cob led模组及其制造方法 |
CN103996779A (zh) * | 2014-05-21 | 2014-08-20 | 广东威创视讯科技股份有限公司 | 一种覆晶led器件及其集成cob显示模组 |
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