CN111057612A - Special grinding fluid for hard alloy - Google Patents
Special grinding fluid for hard alloy Download PDFInfo
- Publication number
- CN111057612A CN111057612A CN201911334939.0A CN201911334939A CN111057612A CN 111057612 A CN111057612 A CN 111057612A CN 201911334939 A CN201911334939 A CN 201911334939A CN 111057612 A CN111057612 A CN 111057612A
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- CN
- China
- Prior art keywords
- acid
- polyether modified
- grinding fluid
- hard alloy
- coupling agent
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/127—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/109—Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/04—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2215/044—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to acyclic or cycloaliphatic carbon atoms having cycloaliphatic groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/22—Heterocyclic nitrogen compounds
- C10M2215/223—Five-membered rings containing nitrogen and carbon only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/047—Siloxanes with specific structure containing alkylene oxide groups
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Lubricants (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
The invention discloses a special grinding fluid for hard alloy, which is characterized by comprising the following components in percentage by mass: 6-20% of cyclohexyl diethanolamine, 10-20% of organic acid, 1-3% of benzotriazole derivative, 6-15% of polyether modified ester, 0.5-5% of potassium hydroxide, 3-5% of coupling agent, 1-2% of bactericide, 0.1-0.5% of polyether modified silicon defoamer and the balance of water; the organic acid is at least one of tricarboxylic acid, undecanedioic acid and sebacic acid; the polyether modified ester has the following structure:
Description
Technical Field
The invention belongs to the technical field of hard alloy processing lubrication and cooling, and particularly relates to a special grinding fluid for hard alloy, which is environment-friendly, can inhibit cobalt precipitation and has a long service life.
Background
Cemented carbide has particularly high hardness even at extremely high temperatures, and excellent wear resistance and corrosion resistance, and is widely used for molds, tools, and the like. The hard alloy generates a large amount of heat during the grinding process, and the grinding fluid is required to dissipate the heat. Because the oily grinding fluid has poor heat dissipation, is easy to burn at high temperature on a workpiece and has a severe operating environment, the conventional hard alloy grinding processing usually adopts the water-based grinding fluid with good cooling property. The existing commercially available water-based grinding fluid for hard alloy has more problems, such as high cobalt leaching amount due to triethanolamine, loose hard alloy framework, seriously reduced performance, and harmful waste liquid to human body and environment; or nitrite harmful to human body and environment; or contains AMP-95, diglycolamine, etc., has heavy smell in the grinding process, and the production environment is unbearable for operators.
As a special alcohol amine, the cyclohexyl diethanolamine has the advantages of excellent water solubility and base number stability, low volatility, low odor, good antibacterial performance, small corrosion to nonferrous metals and the like. However, the application of the cyclohexyl diethanolamine and other components in the hard alloy grinding fluid is not reported so far.
Disclosure of Invention
The invention aims to provide the special grinding fluid for the hard alloy, which is environment-friendly, can inhibit cobalt precipitation and has long service life.
The technical solution of the invention is as follows: the grinding fluid special for the hard alloy is characterized by comprising the following components in percentage by mass: 6-20% of cyclohexyl diethanolamine, 10-20% of organic acid, 1-3% of benzotriazole derivative, 6-15% of polyether modified ester, 0.5-5% of potassium hydroxide, 3-5% of coupling agent, 1-2% of bactericide, 0.1-0.5% of polyether modified silicon defoamer and the balance of water; the organic acid is at least one of tricarboxylic acid, undecanedioic acid and sebacic acid; the polyether modified ester has the following structure:
the coupling agent is at least one of neodecanoic acid, isooctanoic acid and isononanoic acid.
Compared with the prior art, the invention has the following advantages:
1. low odor and VOC, and improved production environment;
2. excellent cobalt inhibition performance, long time for replacing the groove, long service life and reduced waste liquid discharge;
3. the environment-friendly biodegradable plastic does not contain toxic and harmful substances such as nitrite, heavy metal, secondary amine, sulfur, chlorine, phosphorus and the like, and is biodegradable and environment-friendly.
Detailed Description
Example 1:
the grinding fluid special for the hard alloy comprises the following components in percentage by mass: 15% of cyclohexyl diethanolamine, 10% of tricarboxylic acid, 5% of undecanedioic acid mixture, 2% of benzotriazole derivative, 10% of polyether modified ester, 2% of potassium hydroxide, 4% of neodecanoic acid, 201% of bactericide BIT, 0.1% of polyether modified silicon defoamer and the balance of water. The components are stirred and mixed evenly.
Cyclohexyldiethanolamine, preferably colain GENAMIN CH 020; benzotriazole derivatives, preferably Ciba Irgemet 42, polyether modified ester is selected from Shenzhen Artemisia chemical 1509, and the structure is as follows:
the polyether modified silicon defoamer is preferably MS-575 of Geng Qing Xin of the United states.
Example 2:
the grinding fluid special for the hard alloy comprises the following components in percentage by mass: 9% of cyclohexyl diethanolamine, 20% of sebacic acid, 1% of benzotriazole derivative, 15% of polyether modified ester, 0.5% of potassium hydroxide, 5% of isooctanoic acid, 201% of bactericide BIT, 0.3% of polyether modified silicon defoamer and the balance of water.
The source of the raw materials and the preparation method are the same as those in example 1.
Example 3:
the grinding fluid special for the hard alloy comprises the following components in percentage by mass: 20% of cyclohexyl diethanolamine, 3% of tricarboxylic acid, 7% of undecanedioic acid, 10% of sebacic acid, 3% of benzotriazole derivative, 8% of polyether modified ester, 5% of potassium hydroxide, 1% of neodecanoic acid, 1% of isooctanoic acid, 3% of isononanoic acid, a bactericide BIT 202%, 0.4% of polyether modified silicon defoamer and the balance of water.
The source of the raw materials and the preparation method are the same as those in example 1.
Typical technical data of example 1 of the present invention are shown in table 1.
TABLE 1
The hard alloy grinding fluid prepared in the embodiment 1 of the invention is tested in a precision cutter manufacturing enterprise (Riqi) in Cangzhou according to the concentration of 5-10%, and the original grinding fluid is successfully replaced. When the grinding fluid is used for about one month originally, the color of the working fluid is changed into mauve, which shows that the color is gradually deepened from pink to mauve along with the increase of the precipitation amount of cobalt, and a groove needs to be changed; by using the special grinding fluid for the hard alloy prepared in the embodiment 1 of the invention, the color of the working fluid is red within three months, which shows that the precipitation amount of cobalt is obviously reduced, the groove is replaced within 4-6 months, and the service life is greatly prolonged; in addition, since grinding fluid of a certain enterprise is used for grinding the roller in a high-speed line workshop of a certain iron and steel company, and part of workers have allergy because the grinding fluid contains nitrite, the problem of skin allergy of the workers is solved after the test is carried out by using the special grinding fluid for the hard alloy prepared in the embodiment 1 of the invention.
Claims (1)
1. The grinding fluid special for the hard alloy is characterized by comprising the following components in percentage by mass: ring (C)
6-20% of hexyldiethanolamine, 10-20% of organic acid, 1-3% of benzotriazole derivative, 6-15% of polyether modified ester, 0.5-5% of potassium hydroxide, 3-5% of a coupling agent, 1-2% of a bactericide, 0.1-0.5% of a polyether modified silicon defoamer and the balance of water; the organic acid is at least one of tricarboxylic acid, undecanedioic acid and sebacic acid; the polyether modified ester has the following structure:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911334939.0A CN111057612A (en) | 2019-12-23 | 2019-12-23 | Special grinding fluid for hard alloy |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911334939.0A CN111057612A (en) | 2019-12-23 | 2019-12-23 | Special grinding fluid for hard alloy |
Publications (1)
Publication Number | Publication Date |
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CN111057612A true CN111057612A (en) | 2020-04-24 |
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CN201911334939.0A Withdrawn CN111057612A (en) | 2019-12-23 | 2019-12-23 | Special grinding fluid for hard alloy |
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CN (1) | CN111057612A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103509633A (en) * | 2012-06-21 | 2014-01-15 | 中国石油天然气股份有限公司 | Water-soluble poly ether ester lubrication additive and preparation method thereof |
CN105073964A (en) * | 2013-02-20 | 2015-11-18 | 出光兴产株式会社 | Aqueous metalworking fluid |
CN105754701A (en) * | 2016-03-28 | 2016-07-13 | 启东市合成化工厂有限公司 | Grinding fluid for processing cobalt-containing hard alloy |
-
2019
- 2019-12-23 CN CN201911334939.0A patent/CN111057612A/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103509633A (en) * | 2012-06-21 | 2014-01-15 | 中国石油天然气股份有限公司 | Water-soluble poly ether ester lubrication additive and preparation method thereof |
CN105073964A (en) * | 2013-02-20 | 2015-11-18 | 出光兴产株式会社 | Aqueous metalworking fluid |
CN105754701A (en) * | 2016-03-28 | 2016-07-13 | 启东市合成化工厂有限公司 | Grinding fluid for processing cobalt-containing hard alloy |
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Application publication date: 20200424 |