CN111054135B - A solid-liquid-gas three-phase filter based on metal rubber and its working method - Google Patents

A solid-liquid-gas three-phase filter based on metal rubber and its working method Download PDF

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CN111054135B
CN111054135B CN202010048910.2A CN202010048910A CN111054135B CN 111054135 B CN111054135 B CN 111054135B CN 202010048910 A CN202010048910 A CN 202010048910A CN 111054135 B CN111054135 B CN 111054135B
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solid
filter
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liquid filter
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CN111054135A (en
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任志英
梁翼
郭志光
白鸿柏
樊铭智
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Fuzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/003Filters in combination with devices for the removal of liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/02Separation of non-miscible liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D17/00Separation of liquids, not provided for elsewhere, e.g. by thermal diffusion
    • B01D17/08Thickening liquid suspensions by filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/0005Degasification of liquids with one or more auxiliary substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/001Filters in combination with devices for the removal of gas, air purge systems

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Filtering Materials (AREA)

Abstract

The invention relates to a solid-liquid-gas three-phase filter based on metal rubber and a working method thereof, which comprises a frame, wherein a solid-liquid filter device for solid-liquid separation, a liquid-liquid filter device for oil-water separation and a gas-liquid filter device for gas-liquid separation are arranged on the frame, the solid-liquid filter device, the liquid-liquid filter device and the gas-liquid filter device are sequentially connected, two stages of metal rubber filter elements are arranged in the solid-liquid filter device and the liquid-liquid filter device, the gas-liquid filter device comprises a gas-liquid filter box, an oil groove and a water groove are arranged in the gas-liquid filter box, an exhaust grid is arranged on the upper side surface of the gas-liquid filter box, and an exhaust fan positioned on the lower side of the exhaust grid is arranged in the gas-liquid filter box. The solid-liquid-gas three-phase filter provided by the invention has the advantages that three substances of solid, liquid and gas are comprehensively filtered, solid-liquid separation, oil-water separation and gas-liquid separation can be simultaneously realized, the continuity is good, the efficiency is high, the service life is long, and the manufacturing and maintenance costs are low.

Description

一种基于金属橡胶的固液气三相过滤器及其工作方法A solid-liquid-gas three-phase filter based on metal rubber and its working method

技术领域technical field

本发明涉及一种基于金属橡胶的固液气三相过滤器及其工作方法,属于过滤技术领域。The invention relates to a solid-liquid-gas three-phase filter based on metal rubber and a working method thereof, belonging to the technical field of filtration.

背景技术Background technique

随着社会的进步,生活水平以及工业技术水平都有了巨大的发展。在日常生活中与工业中对液体的提纯要求越来越严格,液体中杂质不仅会影响液体的品质与生活体验,还会影响机器的寿命,甚至影响产品的质量。因此,在日常生活与工业领域经常配备有过滤器。With the progress of society, living standards and industrial technology levels have undergone tremendous development. In daily life and industry, the requirements for the purification of liquids are becoming more and more stringent. Impurities in liquids will not only affect the quality of liquids and life experience, but also affect the life of machines and even the quality of products. Therefore, filters are often equipped in daily life and industrial fields.

目前常用的过滤器主要有重力过滤器、真空过滤器和加压过滤器。重力过滤器过滤精度差,连续性不好。真空过滤器材质要求严格,成本较高。加压过滤器结构复杂,普适性差。目前过滤器还存在使用周期短,更换滤材繁琐,过滤对象单一的缺点;因此寻找一种替代过滤材料以及相应的过滤结构非常有必要。At present, the commonly used filters mainly include gravity filters, vacuum filters and pressure filters. The gravity filter has poor filtration accuracy and poor continuity. The material requirements of vacuum filters are strict and the cost is high. The pressurized filter has a complex structure and poor universality. At present, the filter still has the disadvantages of short service life, cumbersome replacement of filter material, and a single filter object; therefore, it is very necessary to find an alternative filter material and a corresponding filter structure.

发明内容Contents of the invention

有鉴于此,本发明的目的是提供一种使用寿命长,制造和维护成本低的基于金属橡胶的固液气三相过滤器及其工作方法,可同时实现固液分离、油水分离和气液分离,连续性好,效率高。In view of this, the purpose of the present invention is to provide a metal-rubber-based solid-liquid-gas three-phase filter and its working method with long service life and low manufacturing and maintenance costs, which can simultaneously realize solid-liquid separation, oil-water separation and gas-liquid separation , good continuity and high efficiency.

本发明采用以下方案实现:一种基于金属橡胶的固液气三相过滤器,包括机架,所述机架上安装有用以固液分离的固液过滤装置、用以油水分离的液液过滤装置和用以气液分离的气液过滤装置,所述固液过滤装置、液液过滤装置和气液过滤装置三者依次连接,所述固液过滤装置和液液过滤装置内均设置有两级金属橡胶过滤元件,所述气液过滤装置包括气液过滤箱,所述气液过滤箱内设置有油槽和水槽,气液过滤箱上侧面设置有排气格栅,气液过滤箱安装有位于排气格栅下侧的排气风扇。The present invention adopts the following schemes to realize: a solid-liquid-gas three-phase filter based on metal rubber, including a frame, on which a solid-liquid filter device for solid-liquid separation and a liquid-liquid filter device for oil-water separation are installed. The device and the gas-liquid filter device for gas-liquid separation, the solid-liquid filter device, the liquid-liquid filter device and the gas-liquid filter device are connected in sequence, and the solid-liquid filter device and the liquid-liquid filter device are equipped with two stages Metal rubber filter element, the gas-liquid filter device includes a gas-liquid filter box, the gas-liquid filter box is provided with an oil tank and a water tank, the gas-liquid filter box is provided with an exhaust grille on the upper side, and the gas-liquid filter box is installed with a Exhaust fan on the underside of the exhaust grille.

进一步的,所述固液过滤装置包括固液过滤筒,所述固液过滤筒中部铰接于机架上,所述固液过滤筒上端安装有下大上小的喇叭状筒盖,筒盖上端设置有进液口;所述固液过滤筒内上部安装有流量盘,流量盘下方安装有一上一下的两层金属橡胶过滤元件,所述固液过滤筒下端设置有出液口。Further, the solid-liquid filtering device includes a solid-liquid filtering cartridge, the middle part of which is hinged on the frame, and the upper end of the solid-liquid filtering cartridge is equipped with a trumpet-shaped cover with the lower part larger than the upper part, and the upper end of the cover is A liquid inlet is provided; a flow plate is installed in the upper part of the solid-liquid filter cartridge, and a two-layer metal rubber filter element is installed under the flow plate, and a liquid outlet is arranged at the lower end of the solid-liquid filter cartridge.

进一步的,所述固液过滤筒内部设置有能相对固液过滤筒转动并连接在一起上安装架和下安装架,上层金属橡胶过滤元件安装于上、下安装架之间,下层金属橡胶过滤元件安装于下安装架下端,所述流量盘包括固定安装于固液过滤筒内壁并位于上层金属橡胶过滤元件上方的固定盘以及贴着固定盘下侧并安装于上安装架上的活动盘。Further, the inside of the solid-liquid filter cartridge is provided with an upper mounting frame and a lower mounting frame that can rotate relative to the solid-liquid filter cartridge and are connected together. The upper metal rubber filter element is installed between the upper and lower mounting frames, and the lower metal rubber filter The element is installed at the lower end of the lower mounting frame, and the flow plate includes a fixed plate fixed on the inner wall of the solid-liquid filter cartridge and located above the upper metal rubber filter element, and a movable plate attached to the lower side of the fixed plate and mounted on the upper mounting frame.

进一步的,所述固液过滤筒上端内部安装有能相对其转动的活动套体,固液过滤筒上端侧壁开设有横向长孔,所述横向长孔处设置有穿过活动套体并连接于上安装架上端的调节杆以使通过摆动调节杆带动上、下安装架转动。Further, the upper end of the solid-liquid filter cartridge is equipped with a movable sleeve that can rotate relative to it, and the side wall of the upper end of the solid-liquid filter cartridge is provided with a horizontal long hole. The adjusting rod on the upper end of the upper mounting frame can drive the upper and lower mounting frames to rotate through the swinging adjusting rod.

进一步的,所述固液过滤筒的出液口下方设置有废液槽,固液过滤筒的出液口处安装有T型管,T型管下端接口螺纹连接有废液盖,T型管的侧接口连接有通往液液过滤装置的软管。Further, a waste liquid tank is provided below the liquid outlet of the solid-liquid filter cartridge, a T-shaped tube is installed at the liquid outlet of the solid-liquid filter cartridge, and a waste liquid cover is threadedly connected to the lower end of the T-shaped tube. The side port is connected with a hose leading to the liquid filter unit.

进一步的,所述液液过滤装置包括液液过滤箱,液液过滤箱中部设置有将内部分隔成左、右两个过滤室的隔板,所述隔板上开设有连通两个过滤室的过油孔,左过滤室内设置有通过上方液体压力大小实现上下浮动来控制过油孔启闭的一级安装座,所述一级安装座上安装有具备油水分离功能的一级金属橡胶过滤元件,右过滤室侧壁开设有高度低于过油孔的出油口,右过滤室内设置有通过上方液体压力大小实现上下浮动来控制出油口启闭的二级安装座,所述二级安装座上安装有具备油水分离功能的二级金属橡胶过滤元件。Further, the liquid-liquid filter device includes a liquid-liquid filter box, the middle part of the liquid-liquid filter box is provided with a partition that divides the interior into left and right two filter chambers, and a partition connecting the two filter chambers is provided on the partition. Oil hole, the left filter chamber is equipped with a first-level mounting seat that can float up and down through the upper liquid pressure to control the opening and closing of the oil hole. The first-level mounting seat is equipped with a first-level metal rubber filter element with oil-water separation function , the side wall of the right filter chamber is provided with an oil outlet whose height is lower than that of the oil hole, and the right filter chamber is provided with a secondary installation seat that can realize the up and down fluctuation of the upper liquid pressure to control the opening and closing of the oil outlet. A secondary metal rubber filter element with oil-water separation function is installed on the seat.

进一步的,所述液液过滤箱内底部设置有集水槽,所述集水槽上设置有出水口,一级安装座上开设有位于一级金属橡胶过滤元件下侧的下水口,一级安装座下方设置有用以向上推动其复位的一级弹簧,二级安装座上也开设有位于二级金属橡胶过滤元件下侧的下水口,二级安装座下方设置有用以向上推动其复位的二级弹簧。Further, the bottom of the liquid-liquid filter box is provided with a sump, the sump is provided with a water outlet, the first-level mounting seat is provided with a water outlet located on the lower side of the first-level metal rubber filter element, and the first-level mounting seat There is a first-stage spring at the bottom to push it upwards to reset, and the second-stage mounting base is also provided with a water outlet located on the lower side of the second-stage metal rubber filter element, and a secondary spring to push it upwards to reset is arranged under the second-stage mounting seat. .

进一步的,所述油槽和水槽为抽屉式结构,所述气液过滤箱侧壁开设有分别位于油槽和水槽上方的进油口和进水口,气液过滤箱侧壁安装有气压表以及用以驱动排气风扇的电机。Further, the oil tank and the water tank are of drawer type structure, the side wall of the gas-liquid filter box is provided with an oil inlet and a water inlet respectively above the oil tank and the water tank, and the side wall of the gas-liquid filter box is equipped with a barometer and a The motor that drives the exhaust fan.

本发明另一技术方案:一种如上所述基于金属橡胶的固液气三相过滤器的工作方法,包括以下步骤:(1)在整个过滤器开始工作前,先启动气液过滤装置5中的排气电扇开始工作,溶液进入固液过滤装置过滤掉颗粒度较大的固体杂质;(2)过滤掉固体杂质的溶液进入液液过滤装置中进行油水分离处理;(3)油水分离后的油液和水分别进入气液过滤箱体中的油槽和水槽,在负压作用下,溶在油液与水中的气体通过排气格栅排出,得到纯净的水与油。Another technical solution of the present invention: a working method of the solid-liquid-gas three-phase filter based on metal rubber as described above, including the following steps: (1) before the entire filter starts to work, first start the gas-liquid filter device 5 The exhaust fan starts to work, and the solution enters the solid-liquid filter device to filter out solid impurities with large particle size; (2) The solution filtered out of solid impurities enters the liquid-liquid filter device for oil-water separation; (3) After oil-water separation The oil and water respectively enter the oil tank and the water tank in the gas-liquid filter box. Under the action of negative pressure, the gas dissolved in the oil and water is discharged through the exhaust grille to obtain pure water and oil.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1)相较于传统的过滤器,由于金属橡胶渗透性好,孔径可控,比表面积大,耐疲劳,有效增加了过滤器使用的寿命,提高了过滤效率和过滤精度;1) Compared with traditional filters, metal rubber has good permeability, controllable pore size, large specific surface area, and fatigue resistance, which effectively increases the service life of the filter, improves the filtration efficiency and filtration accuracy;

2)固液过滤装置与液液过滤装置中均设有两级过滤元件,极大保证了过滤精度,同时在固液过滤装置可以调节过滤流量,使得过滤速率可控;2) Both the solid-liquid filter device and the liquid-liquid filter device are equipped with two-stage filter elements, which greatly guarantees the filtration accuracy. At the same time, the solid-liquid filter device can adjust the filtration flow rate to make the filtration rate controllable;

3)液液过滤装置中弹簧的使用,会在过滤器内部形成一个稳定的过滤周期,提高过滤器工作的连续性;3) The use of springs in the liquid-liquid filtration device will form a stable filtration cycle inside the filter and improve the continuity of the filter work;

4)实现了固液过滤装置的免拆清洗,并可重复使用,极大减少更换滤材次数;4) The solid-liquid filter device can be cleaned without dismantling, and can be reused, which greatly reduces the number of times to replace the filter material;

5)过滤器以液体自身重力与压差作为过滤推动力,可保证过滤的彻底性,气液过滤装置位于最后,可排除过滤过程中容器内气体的影响,确保了过滤的精度。5) The filter uses the gravity of the liquid itself and the pressure difference as the driving force of the filter, which can ensure the thoroughness of the filter. The gas-liquid filter device is located at the end, which can eliminate the influence of the gas in the container during the filter process and ensure the accuracy of the filter.

为使本发明的目的、技术方案及优点更加清楚明白,以下将通过具体实施例和相关附图,对本发明作进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below through specific embodiments and related drawings.

附图说明Description of drawings

图1是本发明实施例构造正视图;Fig. 1 is the front view of the structure of the embodiment of the present invention;

图2是本发明实施例中固液过滤装置内部构造示意图;Fig. 2 is a schematic diagram of the internal structure of the solid-liquid filtering device in the embodiment of the present invention;

图3是本发明实施例中液液过滤装置内部构造示意图;Fig. 3 is a schematic diagram of the internal structure of the liquid-liquid filter device in the embodiment of the present invention;

图4是本发明实施例中气液过滤装置内部构造示意图;Fig. 4 is a schematic diagram of the internal structure of the gas-liquid filter device in the embodiment of the present invention;

图5是图2中A处放大示意图;Fig. 5 is an enlarged schematic diagram of place A in Fig. 2;

图6是图3中B处放大示意图;Fig. 6 is the enlarged schematic diagram of place B in Fig. 3;

图中标号说明:1-机架、2-固液过滤装置、3-废液槽、4-液液过滤装置、5-气液过滤装置、201-筒盖、202-固液过滤筒、203-活动套体、204-调节杆、205-密封橡胶垫、206-上安装架、207-限位板、208-流量盘、209-上层金属橡胶过滤元件、210-下安装架、211-下层金属橡胶过滤元件、212-限位架、213-T型管、214-废液盖、401-箱盖、402-液液过滤箱、403-隔板、404-一级安装座、405-一级金属橡胶过滤元件、406-一级弹簧、407-二级安装座、408-二级金属橡胶过滤元件、409-二级弹簧、410-集水槽、501-压力表、502-油槽、503-排气格栅、504-气液过滤箱、505-阀门、506-排气风扇、507-水槽、508-电机。Explanation of symbols in the figure: 1-frame, 2-solid-liquid filter device, 3-waste liquid tank, 4-liquid-liquid filter device, 5-gas-liquid filter device, 201-tube cover, 202-solid-liquid filter cartridge, 203 -Active sleeve body, 204-adjusting rod, 205-sealing rubber pad, 206-upper mounting frame, 207-limiting plate, 208-flow plate, 209-upper metal rubber filter element, 210-lower mounting frame, 211-lower layer Metal rubber filter element, 212-limit frame, 213-T-shaped tube, 214-waste liquid cover, 401-box cover, 402-liquid filter box, 403-partition plate, 404-first-level mounting seat, 405-one Grade metal rubber filter element, 406-first grade spring, 407-secondary mounting seat, 408-secondary metal rubber filter element, 409-secondary spring, 410-water collection tank, 501-pressure gauge, 502-oil tank, 503- Exhaust grille, 504-gas-liquid filter box, 505-valve, 506-exhaust fan, 507-water tank, 508-motor.

实施方式Implementation

如图1~6所示,一种基于金属橡胶的固液气三相过滤器,包括机架1,所述机架1上安装有用以固液分离的固液过滤装置2、用以油水分离的液液过滤装置4和用以气液分离的气液过滤装置5, 所述固液过滤装置2、液液过滤装置4和气液过滤装置5三者依次连接,所述固液过滤装置2、液液过滤装置4和气液过滤装置5三者在机架上的安装高度依次降低,所述固液过滤装置2和液液过滤装置4内均设置有两级金属橡胶过滤元件,所述气液过滤装置5包括气液过滤箱504,所述气液过滤箱504内设置有油槽502和水槽507,气液过滤箱504上侧面设置有排气格栅503,气液过滤箱504安装有位于排气格栅下侧的排气风扇506,排气风扇将气液过滤箱504内的气体排出时,能够使气液过滤箱504内部产生负压,由于三个过滤装置依次由高到底进行安装,液体重力以及气压差为过滤时液体流动的主要推动力;该固液气三相过滤器兼顾了综合过滤固液气三种物质,连续性好,效率高,使用寿命长,可大大降低维护成本。As shown in Figures 1 to 6, a solid-liquid-gas three-phase filter based on metal rubber includes a frame 1 on which a solid-liquid filter device 2 for solid-liquid separation is installed for oil-water separation. The liquid-liquid filter device 4 and the gas-liquid filter device 5 for gas-liquid separation, the three of the solid-liquid filter device 2, the liquid-liquid filter device 4 and the gas-liquid filter device 5 are connected in sequence, the solid-liquid filter device 2, The installation heights of the liquid-liquid filter 4 and the gas-liquid filter 5 on the frame decrease successively. Two-stage metal rubber filter elements are all arranged in the solid-liquid filter 2 and the liquid-liquid filter 4, and the gas-liquid The filter device 5 includes a gas-liquid filter box 504, an oil tank 502 and a water tank 507 are arranged in the gas-liquid filter box 504, an exhaust grille 503 is arranged on the upper side of the gas-liquid filter box 504, and a gas-liquid filter box 504 is installed with a The exhaust fan 506 on the lower side of the air grille, when the exhaust fan discharges the gas in the gas-liquid filter box 504, can make the inside of the gas-liquid filter box 504 generate negative pressure. Since the three filter devices are installed sequentially from high to bottom, Liquid gravity and air pressure difference are the main driving forces for liquid flow during filtration; the solid-liquid-gas three-phase filter takes into account the comprehensive filtration of solid-liquid-gas three substances, with good continuity, high efficiency and long service life, which can greatly reduce maintenance costs .

在本实施例中,所述固液过滤装置2包括固液过滤筒202,所述固液过滤筒中部铰接于机架上,固液过滤筒202通过一对位于两侧的螺栓铰接于机架上,所述机架上开设有一对位于固液过滤筒202两侧的螺栓孔,所述螺栓从螺栓孔中穿过,固液过滤筒202中部两侧开设有与螺栓螺纹连接的螺纹孔,拧紧螺栓并可以固定住固液过滤筒202,拧松螺栓,便可以推动固液过滤筒202使其绕螺栓转动,以便于对固液过滤筒202内部进行免拆清洗。In this embodiment, the solid-liquid filter device 2 includes a solid-liquid filter cartridge 202, the middle part of which is hinged on the frame, and the solid-liquid filter cartridge 202 is hinged to the frame by a pair of bolts on both sides. Above, a pair of bolt holes located on both sides of the solid-liquid filter cartridge 202 are opened on the frame, and the bolts pass through the bolt holes, and the two sides of the middle part of the solid-liquid filter cartridge 202 are provided with threaded holes connected with the bolts. The solid-liquid filter cartridge 202 can be fixed by tightening the bolt, and the solid-liquid filter cartridge 202 can be pushed to rotate around the bolt by loosening the bolt, so that the inside of the solid-liquid filter cartridge 202 can be cleaned without disassembly.

在本实施例中,所述固液过滤筒202上端安装有下大上小的喇叭状筒盖201,筒盖201上端设置有进液口,喇叭状的筒盖便于引流,节省了布水器的使用;筒盖201下端内侧设置有内螺纹,便于安装,有利于密封,固液过滤筒202上端外侧设置有外螺纹,筒盖201螺纹连接于固液过滤筒202上端;所述固液过滤筒内上部安装有流量盘208,流量盘208下方安装有一上一下的两层金属橡胶过滤元件(209、211),所述固液过滤筒下端设置有出液口,其中上层金属橡胶过滤元件的孔径较大,下层金属橡胶过滤元件的孔径较小。In this embodiment, the upper end of the solid-liquid filter cartridge 202 is equipped with a trumpet-shaped cap 201 with a large bottom and a small top. The upper end of the cap 201 is provided with a liquid inlet. The trumpet-shaped cap is convenient for drainage and saves water distributors. The inner side of the lower end of the cylinder cover 201 is provided with an internal thread, which is convenient for installation and is conducive to sealing. The outer side of the upper end of the solid-liquid filter cartridge 202 is provided with an external thread, and the cylinder cover 201 is threadedly connected to the upper end of the solid-liquid filter cartridge 202; the solid-liquid filter A flow plate 208 is installed on the upper part of the cylinder, and a two-layer metal rubber filter element (209, 211) is installed under the flow plate 208. The lower end of the solid-liquid filter cylinder is provided with a liquid outlet, and the upper layer of the metal rubber filter element is The pore size is larger, and the pore size of the metal rubber filter element in the lower layer is smaller.

在本实施例中,所述固液过滤筒202内部设置有能相对固液过滤筒转动并连接在一起上安装架206和下安装架210,上层金属橡胶过滤元件209安装于上、下安装架之间,下层金属橡胶过滤元件211安装于下安装架210下端,下安装架下端安装于支撑着下层金属橡胶过滤元件211的限位架212,上安装架的下端、下安装架的上、下两端以及限位架均为镂空结构,有利于液体通过;所述流量盘208包括固定安装于固液过滤筒内壁并位于上层金属橡胶过滤元件上方的固定盘以及贴着固定盘下侧并安装于上安装架上的活动盘。In this embodiment, the solid-liquid filter cartridge 202 is provided with an upper mounting frame 206 and a lower mounting frame 210 that can rotate relative to the solid-liquid filter cartridge and are connected together. The upper metal rubber filter element 209 is installed on the upper and lower mounting frames. Between, the lower metal rubber filter element 211 is installed on the lower end of the lower mounting frame 210, the lower end of the lower mounting frame is installed on the limit frame 212 supporting the lower metal rubber filter element 211, the lower end of the upper mounting frame, the upper and lower ends of the lower mounting frame Both ends and the limit frame are hollowed out, which is conducive to the passage of liquid; the flow plate 208 includes a fixed plate fixed on the inner wall of the solid-liquid filter cartridge and located above the upper metal rubber filter element and attached to the lower side of the fixed plate and installed The movable plate on the upper mounting frame.

在本实施例中,所述固液过滤筒202上端内部安装有能相对其转动的活动套体203,活动套体203可在所述固液过滤筒202内转动,可在所述固液过滤筒202内壁自由转动,固液过滤筒202上端侧壁开设有横向长孔,所述横向长孔处设置有穿过活动套体并连接于上安装架上端的调节杆204以使通过摆动调节杆带动上、下安装架转动,所述活动套体203与调节杆204配合处由密封橡胶垫205密封,以防止调节流量时漏液,调节杆朝内一端设置有外螺纹并螺纹连接于上安装架的螺纹孔中,通过摆动调节杆带动上、下安装架转动,进而带动活动盘相对固定盘转动,实现对固定盘上通孔的开度调节,进而实现调节液体的流量。In this embodiment, the upper end of the solid-liquid filter cartridge 202 is equipped with a movable sleeve 203 that can rotate relative thereto. The inner wall of the cylinder 202 is free to rotate, and the side wall of the upper end of the solid-liquid filter cylinder 202 is provided with a horizontal long hole, and the horizontal long hole is provided with an adjustment rod 204 that passes through the movable sleeve and is connected to the upper end of the upper mounting frame so that the adjustment rod 204 can pass through the swing adjustment rod. Drive the upper and lower mounting brackets to rotate, and the joint between the movable sleeve body 203 and the adjusting rod 204 is sealed by a sealing rubber pad 205 to prevent liquid leakage when adjusting the flow rate. In the threaded hole of the rack, the upper and lower mounting racks are driven to rotate through the swing adjustment rod, and then the movable plate is driven to rotate relative to the fixed plate, so as to realize the adjustment of the opening of the through hole on the fixed plate, and then realize the adjustment of the flow of the liquid.

在本实施例中,所述固液过滤筒202的出液口下方设置有废液槽3,固液过滤筒202的出液口处安装有T型管213,T型管213下端接口螺纹连接有废液盖214,T型管213的侧接口连接有通往液液过滤装置的软管。In this embodiment, a waste liquid tank 3 is provided below the liquid outlet of the solid-liquid filter cartridge 202, a T-shaped tube 213 is installed at the liquid outlet of the solid-liquid filter cartridge 202, and the lower end of the T-shaped tube 213 is threadedly connected There is a waste liquid cover 214, and the side port of the T-shaped pipe 213 is connected with a flexible pipe leading to the liquid-liquid filtering device.

过滤开始时,过滤溶液从固液过滤装置筒盖201进液口沿筒盖内壁均匀流入固液过滤筒202内,通过流量盘208,流向上层金属橡胶过滤元件209,颗粒度较大的固体杂质会留在上层金属橡胶过滤元件209中,剩余溶液则继续流向下层金属橡胶过滤元件211,由于下层金属橡胶过滤元件211孔径较小,剩余颗粒度较小的固体杂质会全部留在下层金属橡胶过滤元件211内,废液盖214在过滤过程中始终保持关闭状态,过滤后的溶液通过T型管213侧接口流向液液过滤装置4中。At the beginning of filtration, the filtered solution flows into the solid-liquid filter cartridge 202 evenly from the liquid inlet of the solid-liquid filter device cartridge cover 201 along the inner wall of the cartridge cover, passes through the flow plate 208, and flows to the upper metal rubber filter element 209, and the solid impurities with larger particle size It will stay in the upper metal rubber filter element 209, and the remaining solution will continue to flow to the lower metal rubber filter element 211. Since the lower metal rubber filter element 211 has a smaller pore size, the remaining solid impurities with smaller particle sizes will all stay in the lower metal rubber filter element. In the element 211 , the waste liquid cover 214 is always kept closed during the filtering process, and the filtered solution flows into the liquid-liquid filtering device 4 through the side interface of the T-shaped tube 213 .

在对固液过滤装置进行清洗时,拧松与固液过滤筒202两侧的螺栓,此时可任意旋转固液过滤筒202,旋转180°使水平放置,然后再次拧紧螺栓,固液过滤筒202便被再次固定住,清洗时,清洗液从T型管213的侧接口流入,从筒盖201的进液口流出,留存在金属橡胶过滤元件内的固体颗粒杂质随清洗液全部流至废液槽3中。When cleaning the solid-liquid filter device, unscrew the bolts on both sides of the solid-liquid filter cartridge 202. At this time, the solid-liquid filter cartridge 202 can be rotated arbitrarily, rotated 180° to place it horizontally, and then tighten the bolts again, and the solid-liquid filter cartridge 202 is fixed again. When cleaning, the cleaning liquid flows in from the side port of the T-shaped pipe 213 and flows out from the liquid inlet of the cylinder cover 201. The solid particle impurities remaining in the metal rubber filter element flow to the waste water with the cleaning liquid. In tank 3.

在本实施例中,所述液液过滤装置4包括液液过滤箱402,液液过滤箱402外侧设有肋板结构,用于将其安装在机架1上,液液过滤箱402上端具有箱盖401,箱盖401与液液过滤箱体402插接连接,液液过滤箱402中部设置有将内部分隔成左、右两个过滤室的隔板403,所述隔板403上开设有连通两个过滤室的过油孔,箱盖401上开设有位于左过滤室上方的进液口;左过滤室内设置有通过上方液体压力大小实现上下浮动来控制过油孔启闭的一级安装座404,所述一级安装座404上安装有具备油水分离功能的一级金属橡胶过滤元件405,右过滤室侧壁开设有高度低于过油孔的出油口,右过滤室内设置有通过上方液体压力大小实现上下浮动来控制出油口启闭的二级安装座407,所述二级安装座上安装有具备油水分离功能的二级金属橡胶过滤元件408。In this embodiment, the liquid-liquid filter device 4 includes a liquid-liquid filter box 402, and a rib structure is provided on the outside of the liquid-liquid filter box 402 for mounting it on the frame 1. The upper end of the liquid-liquid filter box 402 has Case cover 401, case cover 401 is connected with liquid-liquid filter box 402 by plugging, and the middle part of liquid-liquid filter box 402 is provided with a partition 403 that divides the interior into left and right two filter chambers, and the partition 403 is provided with The oil hole connecting the two filter chambers, the tank cover 401 is provided with a liquid inlet above the left filter chamber; the left filter chamber is equipped with a first-level device that can control the opening and closing of the oil hole by floating up and down according to the pressure of the upper liquid Seat 404, the first-level mounting seat 404 is equipped with a first-level metal rubber filter element 405 with oil-water separation function, the side wall of the right filter chamber is provided with an oil outlet with a height lower than the oil hole, and the right filter chamber is provided with a through-hole The pressure of the upper liquid realizes up and down floating to control the secondary installation seat 407 of the opening and closing of the oil outlet. The secondary installation seat is equipped with a secondary metal rubber filter element 408 with oil-water separation function.

其中具备油水分离功能的金属橡胶过滤元件是将金属橡胶过滤元件经过表面处理后使其具备油水分离功能,这种表面处理的方式称为碱蚀法,金属橡胶经过碱蚀法处理来制备得到超亲水和水下超疏油金属橡胶,可以高效、快速地分离油水混合物,主要就是将金属橡胶放入氢氧化钠与过硫酸铵溶液中浸泡预定时间;该处理方法属于现有技术,在此不对其原理和过程做具体阐述。Among them, the metal rubber filter element with oil-water separation function is to make the metal rubber filter element have the oil-water separation function after surface treatment. This surface treatment method is called alkali etching method. Metal rubber is prepared by alkali etching method to obtain super Hydrophilic and underwater super-oleophobic metal rubber can efficiently and quickly separate oil-water mixtures, mainly by soaking the metal rubber in sodium hydroxide and ammonium persulfate solution for a predetermined time; this treatment method belongs to the prior art, here The principle and process are not described in detail.

在本实施例中,所述液液过滤箱402内底部设置有集水槽410,所述液液过滤箱402下端与集水槽410插接连接,所述集水槽上设置有出水口,出油口与出水口连接有软管通往气液过滤装置的软管;一级安装座404上开设有位于一级金属橡胶过滤元件下侧的下水口,一级安装座下方设置有用以向上推动其复位的一级弹簧406,二级安装座上也开设有位于二级金属橡胶过滤元件下侧的下水口,二级安装座下方设置有用以向上推动其复位的二级弹簧409,所述一级弹簧406刚度大于所述二级弹簧409刚度,所述左过滤室和右过滤室侧壁分别设置有用以支撑一级弹簧406和二级弹簧409的环形托架;一级安装座404和二级安装座407上分别设置有用以嵌装入一级金属橡胶过滤元件405和二级金属橡胶过滤元件408的沉槽,所述下水口位于沉槽底部,所述沉槽底面为中间低旁边高的斜面,以便于引流。In this embodiment, the bottom of the liquid-liquid filter box 402 is provided with a water collection tank 410, and the lower end of the liquid-liquid filter box 402 is plugged and connected with the water collection tank 410. The water collection tank is provided with a water outlet and an oil outlet. There is a hose connected to the water outlet leading to the hose of the gas-liquid filter device; the first-level installation base 404 is provided with a water outlet located on the lower side of the first-level metal rubber filter element, and a device is provided under the first-level installation base to push it upwards to reset The first-level spring 406, the second-level mounting seat is also provided with a water outlet located on the lower side of the second-level metal rubber filter element, and the second-level spring 409 is arranged below the second-level mounting base to push it back upwards. The first-level spring 406 stiffness is greater than the stiffness of the secondary spring 409, the left filter chamber and the right filter chamber sidewalls are respectively provided with annular brackets for supporting the primary spring 406 and secondary spring 409; the primary mounting seat 404 and the secondary mounting Seats 407 are respectively provided with sinkers for inserting the primary metal rubber filter element 405 and the secondary metal rubber filter element 408. The water outlet is located at the bottom of the sinker, and the bottom surface of the sinker is an inclined plane with a low center and a high side. , in order to facilitate drainage.

当溶液进入液液过滤装置4的左过滤室,首先经过一级金属橡胶过滤元件405,由于一级金属橡胶过滤元件405具有油水分离功能,油液会留在一级金属橡胶过滤元件405上侧,而水会透过一级金属橡胶过滤元件405落到集水槽410内,随着一级金属橡胶过滤元件405上方液体量的增加,位于下方的一级弹簧406不断被压缩,进而导致一级安装座404高度不断降低,当降低到一定距离时,起初被一级安装座404挡住过油孔便露出,一级金属橡胶过滤元件405上侧的油液便会通过过油孔流向右过滤室,二级金属橡胶过滤元件408便会过滤出残存在油液中的水分,二级金属橡胶过滤元件408过滤原理与一级金属橡胶过滤元件405相同,随着二级金属橡胶过滤元件408上侧液体量的增加,位于下方的二级弹簧409不断被压缩,进而导致二级安装座407高度不断降低,当降低到一定距离时,起初被二级安装座407挡住出油口便露出,右过滤室内二级金属橡胶过滤元件408上侧的液体便会从出油口流出;当左过滤室内液流出量大于流入量时,一级安装座404又会因为上方液体的减少而整体上升,使得过油孔的开度减小,流向右过滤室的溶液减少,由于左过滤室内溶液流入量保持不变,因此左过滤室内溶液流入量会再次大于流出量,此时一级安装座404又会下降。由此循环往复,形成一个周期,使得过滤的速率趋于稳定,同时保证过滤的精度与连续性。When the solution enters the left filter chamber of the liquid-liquid filter device 4, it first passes through the primary metal rubber filter element 405. Since the primary metal rubber filter element 405 has the oil-water separation function, the oil will stay on the upper side of the primary metal rubber filter element 405. , and the water will pass through the primary metal rubber filter element 405 and fall into the sump 410. As the amount of liquid above the primary metal rubber filter element 405 increases, the primary spring 406 located below is continuously compressed, resulting in a primary The height of the mounting seat 404 is continuously reduced. When it is lowered to a certain distance, the oil hole blocked by the primary mounting seat 404 will be exposed at first, and the oil on the upper side of the primary metal rubber filter element 405 will flow to the right filter chamber through the oil hole. , the secondary metal rubber filter element 408 will filter out the water remaining in the oil. The filtering principle of the secondary metal rubber filter element 408 is the same as that of the primary metal rubber filter element 405. As the amount of liquid increases, the secondary spring 409 located below is continuously compressed, which in turn causes the height of the secondary mounting seat 407 to continuously decrease. When it is lowered to a certain distance, the oil outlet is initially blocked by the secondary mounting seat 407 and the oil outlet is exposed, and the right filter The liquid on the upper side of the indoor secondary metal rubber filter element 408 will flow out from the oil outlet; when the liquid outflow in the left filter chamber is greater than the inflow, the primary mounting seat 404 will rise as a whole due to the reduction of the upper liquid, making the over The opening of the oil hole decreases, and the solution flowing to the right filter chamber decreases. Since the inflow of the solution in the left filter chamber remains unchanged, the inflow of solution in the left filter chamber will be greater than the outflow again, and at this time, the primary mounting seat 404 will drop again. . This cycle goes back and forth to form a cycle, so that the rate of filtration tends to be stable, while ensuring the accuracy and continuity of filtration.

在本实施例中,气液过滤装置的排气格栅503通过螺钉安装在气液过滤箱体504上,所述油槽502和水槽507为抽屉式结构,以便于取放,所述气液过滤箱侧壁开设有分别位于油槽和水槽上方的进油口和进水口,其分别与液液过滤装置4中出油口和出水口的软管连接,进油口和进水口上安装有阀门505,用以控制进液的通断,气液过滤箱侧壁安装有气压表501以及用以驱动排气风扇506的电机508,所述气压表501用于监测气液过滤箱体504内部气压,而电机508和排气风扇506之间的传动机构可以采用皮带传动。In this embodiment, the exhaust grill 503 of the gas-liquid filter device is installed on the gas-liquid filter box 504 by screws, the oil tank 502 and the water tank 507 are drawer-type structures for easy access, and the gas-liquid filter The side wall of the tank is provided with an oil inlet and a water inlet respectively located above the oil tank and the water tank, which are respectively connected with the hoses of the oil outlet and the water outlet in the liquid-liquid filter device 4, and valves 505 are installed on the oil inlet and the water inlet. , to control the on-off of the liquid inlet, the side wall of the gas-liquid filter box is equipped with a barometer 501 and a motor 508 for driving the exhaust fan 506, and the barometer 501 is used to monitor the internal pressure of the gas-liquid filter box 504, And the transmission mechanism between the motor 508 and the exhaust fan 506 can adopt belt transmission.

在整个过滤器开始工作前,先启动气液过滤装置5中的电机508,驱动排气电扇开始工作,进油口和进水口上的阀门505保持开启状态,在整个过滤装置中会形成负压,可以加快过滤的速度,保证过滤的彻底性。液液过滤箱体402完成分离的油液和水分别流入气液过滤箱体504上的进水口与进油口,当全部液体进入气液过滤箱体504后,关闭位于进水口与进油口上的阀门505,保证气液过滤箱504内不会进入其他气体,在负压作用下,溶在油液与水中的气体通过排气格栅503排出,根据气压表501示数判断过滤结束时刻,最后抽出油槽502与水槽507,得到纯净的水与油。Before the entire filter starts to work, first start the motor 508 in the gas-liquid filter device 5, drive the exhaust fan to start working, and keep the valves 505 on the oil inlet and water inlet open, and a negative pressure will be formed in the entire filter device , can speed up the filtering speed and ensure the thoroughness of filtering. The oil and water separated by the liquid-liquid filter box 402 flow into the water inlet and the oil inlet on the gas-liquid filter box 504 respectively. When all the liquid enters the gas-liquid filter box 504, close the water inlet and oil inlet. The valve 505 ensures that other gases will not enter the gas-liquid filter box 504. Under the action of negative pressure, the gas dissolved in oil and water is discharged through the exhaust grille 503. According to the indication of the barometer 501, the end time of the filter is judged. Finally, extract the oil tank 502 and the water tank 507 to obtain pure water and oil.

本发明基于金属橡胶的固液气三相过滤器采用新型材料金属橡胶代替传统过滤棉、活性炭、多孔不锈钢等滤材,兼顾了综合过滤固液气三种物质以及双重过滤固液混合液与油水混合液,适用于生活饮用水的过滤,工业循环水的过滤,金属加工中液压油、润滑油的预处理,解决了传统过滤器中滤材使用周期短,更换频繁,过滤精度差的问题;它具有以下几个优点:The metal rubber-based solid-liquid-gas three-phase filter of the present invention uses new material metal rubber to replace traditional filter cotton, activated carbon, porous stainless steel and other filter materials, taking into account the comprehensive filtration of solid-liquid-gas three substances and double filtration of solid-liquid mixed liquid and oil-water The mixed liquid is suitable for the filtration of drinking water, the filtration of industrial circulating water, the pretreatment of hydraulic oil and lubricating oil in metal processing, and solves the problems of short service life, frequent replacement and poor filtration accuracy of filter materials in traditional filters; It has the following advantages:

1)相较于传统的过滤器,由于金属橡胶渗透性好,孔径可控,比表面积大,耐疲劳,有效增加了过滤器使用的寿命,降低维护成本,提高了过滤效率和过滤精度;1) Compared with traditional filters, metal rubber has good permeability, controllable pore size, large specific surface area, and fatigue resistance, which effectively increases the service life of the filter, reduces maintenance costs, and improves filtration efficiency and filtration accuracy;

2)固液过滤装置2与液液过滤装置4中均设有两级过滤元件,极大保证了过滤精度,同时在固液过滤装置可以调节过滤流量,使得过滤速率可控;2) Both the solid-liquid filter device 2 and the liquid-liquid filter device 4 are equipped with two-stage filter elements, which greatly guarantees the filtration accuracy. At the same time, the solid-liquid filter device can adjust the filtration flow rate to make the filtration rate controllable;

3)液液过滤装置4中弹簧的使用,会在过滤器内部形成一个稳定的过滤周期,提高过滤器工作的连续性;3) The use of the spring in the liquid-liquid filter device 4 will form a stable filter cycle inside the filter and improve the continuity of the filter work;

4)实现了固液过滤装置的免拆清洗,并可重复使用,极大减少更换滤材次数;4) The solid-liquid filter device can be cleaned without dismantling, and can be reused, which greatly reduces the number of times to replace the filter material;

5)过滤器以液体自身重力与压差作为过滤推动力,可保证过滤的彻底性,气液过滤装置位于最后,可排除过滤过程中容器内气体的影响,确保了过滤的精度。5) The filter uses the gravity of the liquid itself and the pressure difference as the driving force of the filter, which can ensure the thoroughness of the filter. The gas-liquid filter device is located at the end, which can eliminate the influence of the gas in the container during the filter process and ensure the accuracy of the filter.

一种如上所述基于金属橡胶的固液气三相过滤器的工作方法,包括以下步骤:(1)在整个过滤器开始工作前,先启动气液过滤装置5中的排气电扇开始工作,进油口和进水口上的阀门505保持开启状态;溶液进入固液过滤装置过滤掉颗粒度较大的固体杂质;过滤溶液从固液过滤装置筒盖201进液口沿筒盖内壁均匀流入固液过滤筒202内,通过流量盘208,流向上层金属橡胶过滤元件209,颗粒度较大的固体杂质会留在上层金属橡胶过滤元件209中,剩余溶液则继续流向下层金属橡胶过滤元件211,由于下层金属橡胶过滤元件211孔径较小,剩余颗粒度较小的固体杂质会全部留在下层金属橡胶过滤元件211内,废液盖214在过滤过程中始终保持关闭状态,过滤后的溶液通过T型管213侧接口流向液液过滤装置4中;A working method of a solid-liquid-gas three-phase filter based on metal rubber as described above, comprising the following steps: (1) before the entire filter starts to work, start the exhaust fan in the gas-liquid filter device 5 to start working, The valve 505 on the oil inlet and water inlet remains open; the solution enters the solid-liquid filter device to filter out solid impurities with large particle size; In the liquid filter cartridge 202, through the flow plate 208, it flows to the upper metal rubber filter element 209, the solid impurities with larger particle size will stay in the upper metal rubber filter element 209, and the remaining solution continues to flow to the lower metal rubber filter element 211, because The lower metal rubber filter element 211 has a smaller pore size, and the remaining solid impurities with smaller particle sizes will all stay in the lower metal rubber filter element 211. The waste liquid cover 214 is always kept closed during the filtration process, and the filtered solution passes through the T-type filter element. The side interface of the pipe 213 flows into the liquid-liquid filter device 4;

(2)过滤掉固体杂质的溶液进入液液过滤装置中进行油水分离处理;当溶液进入液液过滤装置4的左过滤室,首先经过一级金属橡胶过滤元件405,由于一级金属橡胶过滤元件405具有油水分离功能,油液会留在一级金属橡胶过滤元件405上侧,而水会透过一级金属橡胶过滤元件405落到集水槽410内,随着一级金属橡胶过滤元件405上方液体量的增加,位于下方的一级弹簧406不断被压缩,进而导致一级安装座404高度不断降低,当降低到一定距离时,起初被一级安装座404挡住过油孔便露出,一级金属橡胶过滤元件405上侧的油液便会通过过油孔流向右过滤室,二级金属橡胶过滤元件408便会过滤出残存在油液中的水分,二级金属橡胶过滤元件408过滤原理与一级金属橡胶过滤元件405相同,随着二级金属橡胶过滤元件408上侧液体量的增加,位于下方的二级弹簧409不断被压缩,进而导致二级安装座407高度不断降低,当降低到一定距离时,起初被二级安装座407挡住出油口便露出,右过滤室内二级金属橡胶过滤元件408上侧的液体便会从出油口流出;当左过滤室内液流出量大于流入量时,一级安装座404又会因为上方液体的减少而整体上升,使得过油孔的开度减小,流向右过滤室的溶液减少,由于左过滤室内溶液流入量保持不变,因此左过滤室内溶液流入量会再次大于流出量,此时一级安装座404又会下降,由此循环往复,形成一个周期,使得过滤的速率趋于稳定,同时保证过滤的精度与连续性;(3)油水分离后的油液和水分别进入气液过滤箱体中的油槽和水槽,当全部液体进入气液过滤箱体504后,关闭位于进水口与进油口上的阀门505,保证气液过滤箱504内不会进入其他气体,在负压作用下,溶在油液与水中的气体通过排气格栅排出,最后抽出油槽502与水槽507,得到纯净的水与油。(2) The solution filtered out of solid impurities enters the liquid-liquid filter device for oil-water separation treatment; when the solution enters the left filter chamber of the liquid-liquid filter device 4, it first passes through the primary metal rubber filter element 405, because the primary metal rubber filter element 405 has the function of oil-water separation, the oil will stay on the upper side of the first-stage metal rubber filter element 405, and the water will pass through the first-stage metal rubber filter element 405 and fall into the sump 410. As the amount of liquid increases, the primary spring 406 located below is continuously compressed, which in turn causes the height of the primary mounting seat 404 to continuously decrease. When it is lowered to a certain distance, the oil hole is initially blocked by the primary mounting seat 404 and exposed. The oil on the upper side of the metal rubber filter element 405 will flow to the right filter chamber through the oil hole, and the secondary metal rubber filter element 408 will filter out the water remaining in the oil liquid. The filtering principle of the secondary metal rubber filter element 408 is the same as The first-stage metal rubber filter element 405 is the same, as the liquid volume on the upper side of the second-stage metal rubber filter element 408 increases, the second-stage spring 409 located below is continuously compressed, thereby causing the height of the second-stage mounting seat 407 to continuously decrease. At a certain distance, the oil outlet is blocked by the secondary mount 407 at first, and the liquid on the upper side of the secondary metal rubber filter element 408 in the right filter chamber will flow out from the oil outlet; when the liquid outflow in the left filter chamber is greater than the inflow At this time, the primary installation seat 404 will rise as a whole due to the decrease of the upper liquid, so that the opening of the oil hole decreases, and the solution flowing to the right filter chamber decreases. Since the inflow of the solution in the left filter chamber remains unchanged, the left filter The inflow of indoor solution will be greater than the outflow again, and at this time, the first-level mounting seat 404 will drop again, thus forming a cycle, so that the filtration rate tends to be stable, while ensuring the accuracy and continuity of filtration; (3) The oil and water after the oil-water separation enter the oil tank and the water tank in the gas-liquid filter box respectively. When all the liquid enters the gas-liquid filter box 504, close the valve 505 located on the water inlet and the oil inlet to ensure that the gas-liquid filter box No other gas will enter the 504. Under the action of negative pressure, the gas dissolved in the oil and water is discharged through the exhaust grille, and finally the oil tank 502 and the water tank 507 are extracted to obtain pure water and oil.

上述本发明所公开的任一技术方案除另有声明外,如果其公开了数值范围,那么公开的数值范围均为优选的数值范围,任何本领域的技术人员应该理解:优选的数值范围仅仅是诸多可实施的数值中技术效果比较明显或具有代表性的数值。由于数值较多,无法穷举,所以本发明才公开部分数值以举例说明本发明的技术方案,并且,上述列举的数值不应构成对本发明创造保护范围的限制。Unless otherwise stated in any technical solution disclosed in the present invention, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range, and any person skilled in the art should understand that: the preferred numerical range is only Among the many practicable numerical values, the technical effect is relatively obvious or representative. Since there are too many numerical values to list exhaustively, the present invention only discloses some numerical values to illustrate the technical solution of the present invention, and the numerical values listed above should not constitute limitations on the protection scope of the present invention.

本发明如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接( 例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构( 例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。If the present invention discloses or relates to parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, using bolts or screws), or it can also be understood as: Non-detachable fixed connection (such as riveting, welding), of course, the mutual fixed connection can also be replaced by an integrated structure (such as manufactured by integral forming by casting process) (except that the integral forming process cannot be used obviously).

另外,上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in the present invention to indicate positional relationships or shapes include states or shapes that are similar, similar or close to them.

本发明提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention can be assembled from multiple individual components, or can be a single component manufactured by integral forming process.

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.

Claims (2)

1.一种基于金属橡胶的固液气三相过滤器,其特征在于:包括机架,所述机架上安装有用以固液分离的固液过滤装置、用以油水分离的液液过滤装置和用以气液分离的气液过滤装置, 所述固液过滤装置、液液过滤装置和气液过滤装置三者依次连接,所述固液过滤装置和液液过滤装置内均设置有两级金属橡胶过滤元件,所述气液过滤装置包括气液过滤箱,所述气液过滤箱内设置有油槽和水槽,气液过滤箱上侧面设置有排气格栅,气液过滤箱安装有位于排气格栅下侧的排气风扇;所述固液过滤装置包括固液过滤筒,所述固液过滤筒中部铰接于机架上,所述固液过滤筒上端安装有下大上小的喇叭状筒盖,筒盖上端设置有进液口;所述固液过滤筒内上部安装有流量盘,流量盘下方安装有一上一下的两层金属橡胶过滤元件,所述固液过滤筒下端设置有出液口;所述固液过滤筒内部设置有能相对固液过滤筒转动并连接在一起上安装架和下安装架,上层金属橡胶过滤元件安装于上、下安装架之间,下层金属橡胶过滤元件安装于下安装架下端,所述流量盘包括固定安装于固液过滤筒内壁并位于上层金属橡胶过滤元件上方的固定盘以及贴着固定盘下侧并安装于上安装架上的活动盘;所述固液过滤筒上端内部安装有能相对其转动的活动套体,固液过滤筒上端侧壁开设有横向长孔,所述横向长孔处设置有穿过活动套体并连接于上安装架上端的调节杆以使通过摆动调节杆带动上、下安装架转动;所述固液过滤筒的出液口下方设置有废液槽,固液过滤筒的出液口处安装有T型管,T型管下端接口螺纹连接有废液盖,T型管的侧接口连接有通往液液过滤装置的软管;所述液液过滤装置包括液液过滤箱,液液过滤箱中部设置有将内部分隔成左、右两个过滤室的隔板,所述隔板上开设有连通两个过滤室的过油孔,左过滤室内设置有通过上方液体压力大小实现上下浮动来控制过油孔启闭的一级安装座,所述一级安装座上安装有具备油水分离功能的一级金属橡胶过滤元件,右过滤室侧壁开设有高度低于过油孔的出油口,右过滤室内设置有通过上方液体压力大小实现上下浮动来控制出油口启闭的二级安装座,所述二级安装座上安装有具备油水分离功能的二级金属橡胶过滤元件;所述液液过滤箱内底部设置有集水槽,所述集水槽上设置有出水口,一级安装座上开设有位于一级金属橡胶过滤元件下侧的下水口,一级安装座下方设置有用以向上推动其复位的一级弹簧,二级安装座上也开设有位于二级金属橡胶过滤元件下侧的下水口,二级安装座下方设置有用以向上推动其复位的二级弹簧;所述油槽和水槽为抽屉式结构,所述气液过滤箱侧壁开设有分别位于油槽和水槽上方的进油口和进水口,气液过滤箱侧壁安装有气压表以及用以驱动排气风扇的电机。1. A solid-liquid-gas three-phase filter based on metal rubber, characterized in that: it comprises a frame on which a solid-liquid filter for solid-liquid separation and a liquid-liquid filter for oil-water separation are installed on the frame and the gas-liquid filter device for gas-liquid separation, the solid-liquid filter device, the liquid-liquid filter device and the gas-liquid filter device are connected in sequence, and the solid-liquid filter device and the liquid-liquid filter device are all provided with two-stage metal filters. Rubber filter element, the gas-liquid filter device includes a gas-liquid filter box, an oil tank and a water tank are arranged in the gas-liquid filter box, an exhaust grille is arranged on the upper side of the gas-liquid filter box, and a gas-liquid filter box is installed with a Exhaust fan on the lower side of the air grille; the solid-liquid filter device includes a solid-liquid filter cartridge, the middle part of which is hinged on the frame, and the upper end of the solid-liquid filter cartridge is equipped with a loudspeaker with a large bottom and a small top Shaped cylinder cover, the upper end of the cylinder cover is provided with a liquid inlet; the upper part of the solid-liquid filter cylinder is equipped with a flow plate, and a two-layer metal rubber filter element is installed under the flow plate, and the lower end of the solid-liquid filter cylinder is provided with a Liquid outlet; the inside of the solid-liquid filter cartridge is provided with an upper mounting frame and a lower mounting frame that can rotate relative to the solid-liquid filter cartridge and connect together. The upper metal rubber filter element is installed between the upper and lower mounting frames, and the lower metal rubber The filter element is installed at the lower end of the lower mounting frame. The flow plate includes a fixed plate fixed on the inner wall of the solid-liquid filter cartridge and located above the upper metal rubber filter element, and a movable plate attached to the lower side of the fixed plate and installed on the upper mounting frame. The upper end of the solid-liquid filter cartridge is equipped with a movable sleeve that can rotate relative to it, and the side wall of the upper end of the solid-liquid filter cartridge is provided with a horizontal long hole, and the horizontal long hole is provided with a movable sleeve that passes through the movable sleeve and is connected to the upper The adjusting rod at the upper end of the mounting frame can drive the upper and lower mounting frames to rotate through the swinging adjusting rod; a waste liquid tank is arranged below the liquid outlet of the solid-liquid filter cartridge, and a T-shaped filter is installed at the liquid outlet of the solid-liquid filter cartridge. The lower end interface of the T-shaped tube is threadedly connected with a waste liquid cover, and the side interface of the T-shaped tube is connected with a hose leading to the liquid-liquid filter device; the liquid-liquid filter device includes a liquid-liquid filter box, and the middle part of the liquid-liquid filter box is set There is a partition that separates the interior into two filter chambers, left and right. The partition is provided with an oil hole connecting the two filter chambers. The left filter chamber is equipped with a filter that can float up and down according to the pressure of the liquid above to control the oil passage. The first-level mounting seat for the opening and closing of the hole. The first-level metal rubber filter element with oil-water separation function is installed on the first-level mounting base. The side wall of the right filter chamber is provided with an oil outlet that is lower than the oil hole. In the room, there is a secondary installation seat that can control the opening and closing of the oil outlet through the upper and lower liquid pressure. The secondary installation seat is equipped with a secondary metal rubber filter element with oil-water separation function; the liquid-liquid filter There is a water collection tank at the bottom of the box, and a water outlet is provided on the water collection tank. A water outlet located on the lower side of the first-level metal rubber filter element is provided on the first-level mounting base. The first-level spring, the second-level mounting base is also provided with a water outlet located on the lower side of the second-level metal rubber filter element, and a second-level spring is provided under the second-level mounting base to push it upwards to reset; the oil tank and water tank are drawers The side wall of the gas-liquid filter box is provided with an oil inlet and a water inlet respectively located above the oil tank and the water tank, and the side wall of the gas-liquid filter box is equipped with a barometer and a motor for driving the exhaust fan. 2.一种如权利要求1所述基于金属橡胶的固液气三相过滤器的工作方法,其特征在于:包括以下步骤:(1)在整个过滤器开始工作前,先启动气液过滤装置中的排气电扇开始工作,溶液进入固液过滤装置过滤掉颗粒度较大的固体杂质;(2)过滤掉固体杂质的溶液进入液液过滤装置中进行油水分离处理;(3)油水分离后的油液和水分别进入气液过滤箱体中的油槽和水槽,在负压作用下,溶在油液与水中的气体通过排气格栅排出,得到纯净的水与油。2. A working method for a solid-liquid-gas three-phase filter based on metal rubber as claimed in claim 1, characterized in that it comprises the following steps: (1) before the entire filter starts to work, first start the gas-liquid filter device The exhaust fan in the middle starts to work, and the solution enters the solid-liquid filter device to filter out solid impurities with large particle size; (2) The solution filtered out of solid impurities enters the liquid-liquid filter device for oil-water separation; (3) After oil-water separation The oil and water enter the oil tank and water tank in the gas-liquid filter box respectively. Under the action of negative pressure, the gas dissolved in the oil and water is discharged through the exhaust grille to obtain pure water and oil.
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