CN1110412C

CN1110412C - Printing group for rotogravure printing presses

Info

Publication number: CN1110412C
Application number: CN97198416A
Authority: CN
Inventors: 吉甘尼诺·博索尼
Original assignee: Schiavi SpA
Current assignee: Schiavi SpA
Priority date: 1996-09-30
Filing date: 1997-08-26
Publication date: 2003-06-04
Anticipated expiration: 2017-08-26
Also published as: KR20000048745A; EP1009634B1; JP2001501146A; DE69710929T2; CN1232426A; AU4395897A; AU720109B2; ITPR960036A0; WO1998014329A3; ES2174289T3; KR100516100B1; ITPR960036A1; WO1998014329A2; EP1009634A2; DE69710929D1; IT1288050B1

Abstract

The invention falls within the sector of rotogravure printing presses and more precisely refers to the printing group (2) which is provided with a device (8) for adjusting a doctor (7) which acts on an impression cylinder (5). The adjusting device (8) is structured so as to be controlled by a processor on which the value of the diameter of the impression cylinder and the value of the working angle of the doctor on the cylinder are preset. The printing group (2) is completely enclosed between walls which create a space inside which nozzles (41, 42, 45 and 46) for washing the entire printing group and, in particular the doctor, are housed.

Description

The printing assembly that is used for gravure machine

Technical field

The present invention relates to a kind of printing assembly that is used for gravure machine.

Background technology

Gravure machine is provided with different printing units, and each printing unit is used to print a kind of monochrome.

Each unit comprises the printing assembly of being made up of cylinder, and etching has image to be printed on this cylinder, by a pressure roller continuous band is pressed against on this cylinder, and above-mentioned image will be transferred on this band.Give China ink on the described impression cylinder by the upper inking roller that a part immerses in the black groove.

A scraper plate is called as " scraper " in technical term, be pressed against lightly on this impression cylinder, so that remove unnecessary printing ink, forms one deck ink film on the zone of process etching or engraving on this impression cylinder.

Each printing assembly that generally includes impression cylinder, upper inking roller and scraper also has some auxiliaries, as is used to adjust the parts of the tram of scraper and ink collection pallet.

In press, the continuous band adjoining land that prints image thereon passes through between the impression cylinder of different printing machine groups and pressure roller, and in each printing unit, a kind of color of image to be printed is printed on the band.In case a print steps finishes,, obviously must change all impression cylinders on each unit in order to begin the print steps of next different images.

The considerable time of this action need, because must pull down impression cylinder from pedestal, replace present impression cylinder with next impression cylinder, replace with the printing ink in the black parts, with careful all parts that contact with printing ink of cleaning of the solvent that may be harmful to, impression cylinder is correctly reorientated with respect to unit, scraper is correctly reorientated with respect to impression cylinder.

Obviously must carry out above-mentioned all operations at each printing unit by several workmans.

And must consider the difficulty of carrying out these operations, because the volume and weight of impression cylinder is quite big.

During aforesaid operations, obviously machine will be shut down a period of time, and its time is depended on the quantity of printing assembly, in any case this time is no less than 1 hour; Because the cost of gravure machine is quite high, above-mentioned situation causes production cost to increase substantially, and causes short run work not have profit in actual production, has influenced the cost of various work.In order to change impression cylinder quickly, use the cylinder support carriages sometimes, described carriage supports cylinder, packs into from the fuselage below of printing unit, so that remove and install cylinder.

Usually use two above-mentioned balladeur trains at each printing unit, a balladeur train is stayed in the printing machine, prepare to extract out cylinder, can extract the printing ink pallet simultaneously out if necessary, and second balladeur train installs new cylinder and new pallet already, so that, can pack into from printing unit below at once in case previous cylinder is released.

Must clean and cylinder that corresponding pallet uses together with the solvent that may be harmful to is careful once more.

All these cause high running cost and influence maintenance of machinery workman's health and problem such as health.

U.S. Pat-A-4480543 discloses a kind of printing assembly that is used for gravure machine, comprises an impression cylinder, gives China ink on the described impression cylinder by the upper inking roller that a part immerses in the black groove; A scraper, it is pressed against on this impression cylinder lightly, so that remove unnecessary printing ink, wherein, printing assembly is in chamber interior fully by side walls enclose, only be provided with the opening that passes through for the film that will print in this chamber, this printing assembly comprises that one is used to adjust the parts of scraper with respect to the position of impression cylinder, and it allows to move in the vertical plane of a scraper according to the numerical value of the diameter of impression cylinder.

German patent application DE-A-3201178 discloses the numerical value according to the impression cylinder diameter, the revolving scraper supporter.According to the operating angle of scraper on impression cylinder, described automatic rotation is combined with the another kind of rotation automatically of scraper.

Summary of the invention

The objective of the invention is significantly to reduce the required time of impression cylinder of changing,, do not need operative employee's help, clean whole printing assembly automatically, especially scraper for avoiding relating to problem such as operator self health.

Another object of the present invention is, imports the size of impression cylinder and the data at scraper self inclination angle by an operative employee on processor, can carry out the adjusting that is necessary to scraper automatically according to above-mentioned data.

Can realize all above-mentioned and other goals of the invention with printing assembly of the present invention, the object of the present invention is achieved like this: a kind of printing assembly that is used for gravure machine, comprise an impression cylinder, give China ink on the described impression cylinder by the upper inking roller that a part immerses in the black groove; A scraper, it is pressed against on this impression cylinder lightly, so that remove unnecessary printing ink, the printing unit is fully by side walls enclose, be in chamber interior, only be provided with opening in this chamber, pass through for the film that will print, this printing assembly comprises: be used to adjust the parts of scraper with respect to the position of impression cylinder, according to the diameter of impression cylinder and the numerical value of the operating angle of scraper on impression cylinder, it allows scraper automatically to move and rotation in a vertical plane, these parts comprise the scraper support rail, this cross bar is by upright supports, and translation in described vertical plane, and around a horizontal axle rotation; One axle by the motor driving, this axle and column are dynamically connected, so that translation in the vertical plane of column self; By upright supports and have the pneumatic linear actuator that acts on the connecting rod on the cross bar accordingly; Encoder, it is fixed on the axle by key, and sends signal to processor, and it is according to the operating angle Control Shaft rotation of the diameter and the scraper of the impression cylinder that originally presets on one's body at processor, and the driving pneumatic linear actuator.

Have been found that and compare, use above-mentioned parts of the present invention, changed time decreased about 10 times with the required time of existing printing assembly.

Description of drawings

With reference to accompanying drawing,, can from the description of the preferred embodiment of following only illustration, more clearly understand distinguishing characteristics of the present invention and advantage by non-limiting example.

Fig. 1 represents the diagrammatic side views of a printing unit;

Fig. 2 and Fig. 3 represent the plane of scraper, and this scraper has the corresponding component that is used for adjusting with respect to impression cylinder the position;

Fig. 4 represents the cutaway view that scraper is done along the cross section III-III of Fig. 3;

The side view that Fig. 5 represents to be used for lifting and the parts of impression cylinder are installed;

The front view of parts in Fig. 6 presentation graphs 5;

Fig. 7,8 and 9 are illustrated in the system of cleaning impression cylinder and pallet on two operating positions of scraper.

The specific embodiment

With reference to Fig. 1, the printing unit of 1 expression in the gravure machine is equipped with a printing assembly 2 in the bottom of this printing unit, and it is 3 that the roller that is used to transmit continuous film 4 is housed on it.

This printing assembly comprises impression cylinder 5, and pressure roller 6 is pressed against continuous film 4 on the impression cylinder 5.

Be adjusted the scraper 7 that parts 8 are supporting and act on this impression cylinder, this adjustment component 8 will describe in detail below.

This impression cylinder below is provided with the pallet 9 of containing China ink, and driven upper inking roller 10 is housed in the pallet, and this upper inking roller is pressed against on the impression cylinder by two pneumatic linear actuators 11, and this pneumatic linear actuator is supporting whole pallet by an intermediate stand 12.

Can be as can be seen from Figure 1, whole printing unit 1 is enclosed in the internal chamber 50 by metallic walls, only is provided with two

openings

13 and 14 that supply film 4 to pass through in this chamber, has one on its rear wall and detects and maintenance window 15.

With reference to Fig. 2,3 and 4, existing explanation is used to regulate the parts 8 of scraper 7.

With known method (not describing) scraper 7 is fixed on the cross bar 16 at this, this cross bar can be around horizontal axle 17 rotation or vertical translations, because two vertical pillars 18 are supporting described cross bar, and this column slides in the frame with the printing unit forms the lining 19 of one; Above-mentioned two columns 18 interconnect in the bottom by crosspiece 20.

The rack rails 21 that mills out is all arranged on each column, this rack rails and a pinion 22 engagements, this pinion is fixed on the axle 23 by key, and this axle is supported by two support members 24.

Above-mentioned axle 23 is driven by electro-motor 25, and motor links to each other with decelerator 25a, and this decelerator is fixed on described by key.

At the opposite side of drive system, an encoder 26 is fixed on the above-mentioned axle 23 by key, and this encoder is used for detecting the revolution of axle 23 self.

Two end of travel blocks 27 have been determined the scraper support rail 16 vertical ranges that move with 28.

Support and make above-mentioned cross bar 16 around axle 17 rotations with a pair of pneumatic linear actuator 29 of column self translation by column 18 by two supports 30.The connecting rod of each cylinder 29 all links to each other with a ball-joint 31, and this ball-joint is connected on the above-mentioned cross bar 16.

By being connected of encoder and electro-motor and processor, above-mentioned scraper is regulated the position that parts can be regulated scraper automatically according to the diameter of impression cylinder; In brief, the operator only need be provided with the operating angle of the diameter and the scraper of cylinder on computers, and this electro-motor will rotate predetermined circle automatically, so that scraper is placed an optimum position, thereby determines its angle position by cylinder 29.The selection of the operating angle of this scraper is according to various factors decision, such as, the quality of printing ink, the indentation on the cylinder etc.

With reference to Fig. 5 and 6, existing explanation is used for lifting and the parts 34 of impression cylinder 5 is installed.

32 expressions one have the pneumatic linear actuator of relative connecting rod, and its connecting rod 33 is connected on the first arm 35a of lever 35, and this lever can be installed on 36 rotatably around pivot.The connecting rod 37 of cylinder 32 links to each other with the frame of unit, and allows this cylinder and lever 35 to move horizontally, and this connecting rod 33 is released the operating position to impression cylinder 5 applied thrusts with it.The second arm 35b of above-mentioned for this reason lever 35 inserts from the below of impression cylinder.

In the case, impression cylinder 5 is rolled on two horizontal guide rails 38, arrives at last on the balladeur train (not shown).

When removing impression cylinder, two connecting

rods

33 and 37 shift out simultaneously, thereby promote and impression cylinder is released.

When impression cylinder was installed, lever 35 was arranged on shown in the dotted line and on the position with (a) expression, falls suddenly on the backing roll 39 to avoid impression cylinder.Obviously two pneumatic linear actuators, 32 controls that are provided with are positioned at two levers 35 at impression cylinder two ends.

With reference to Fig. 7,8 and 9, existing explanation is used to clean the system of printing assembly.

With reference to Fig. 1, can find that pallet 9 is supported by frame 12, hydraulic cylinder 11 is fixed on this frame.

This purging system comprises the conduit 40 that is positioned at the scraper side, is embedded with a plurality of nozzles 41 on this conduit, and that its spout contacts with impression cylinder towards scraper basically also is embedded with a plurality of nozzles 42 on this conduit, and its spout points to a dividing plate 43 that imports pallet.Another conduit 44 is positioned at the opposite side of pallet, and has a plurality of nozzles 45, and its spout points to impression cylinder, and this conduit 44 also has a plurality of nozzles 46, and its spout is towards tray wall.

Fig. 9 dots the position of pallet 9 on the position of this reduction.

Above-mentioned

conduit

40 and 44 can be around their longitudinal axis rotation, so that according to the impression cylinder diameter variation, adapts with the diverse location and the direction of scraper.

All are above-mentioned relate to the sealing of printing unit, clamping that scraper is regulated parts, impression cylinder and Lifting piece, introducing Yong Yu clean printing assembly, and particularly the improvement of the system of scraper combines, With guarantee to change impression cylinder and more change oil the China ink color or required movingization of all operations Zi of type, Has the downtime that reduces significantly described replacing operation and the behaviour who reduces gravure machine The You such as the air pollution point that Zuo district Zhong solvent Zao becomes.

Claims

1, a kind of printing assembly that is used for gravure machine comprises, an impression cylinder (5) is given China ink on the described impression cylinder by the upper inking roller (10) that a part immerses in the black groove (9); A scraper (7), it is pressed against on this impression cylinder (5) lightly, so that remove unnecessary printing ink, printing unit (2) is fully by side walls enclose, be in chamber (50) inside, only be provided with opening (13) and (14) in this chamber, pass through for the film (4) that will print, this printing assembly comprises: be used to adjust the parts (8) of scraper (7) with respect to the position of impression cylinder (5)

According to the diameter of impression cylinder (5) and the numerical value of the operating angle of scraper (7) on impression cylinder (5), it allows scraper automatically to move and rotation in a vertical plane, it is characterized in that, these parts (8) comprise scraper support rail (16), this cross bar is supported by column (18), and translation in described vertical plane, and rotate around a horizontal axle (17); One axle (23) by the motor driving, this axle and column (18) are dynamically connected, so that translation in the vertical plane of column self; Support and have a pneumatic linear actuator (29) that acts on the connecting rod on the cross bar (16) accordingly by column (18); Encoder (26), it is fixed on the axle (23) by key, and sends signal to processor, and it is according to operating angle Control Shaft (23) rotation of the diameter and the scraper of the impression cylinder that originally presets on one's body at processor, and driving pneumatic linear actuator (29).

2, a kind of printing assembly as claimed in claim 1, it is characterized in that, it comprises, in the chamber (50) that surrounds printing assembly, a plurality of nozzles (41) are arranged, that that its spout contacts with impression cylinder towards scraper basically, this nozzle is used for the jet cleaning solvent, and this solvent is collected by the printing ink pallet.

3, a kind of printing assembly as claimed in claim 1, it is characterized in that, it comprises that one is used for promoting and installing the parts (34) of impression cylinder (5), these parts are made of two levers (35), each lever all has the first arm (35a) and second arm (35b), this the first arm (35a) is driven by a pneumatic linear actuator (32) that has a relative connecting rod, and this second arm (35b) inserts from the below of impression cylinder, so that with its lifting and push the dismounting and the mounting guide rail (38) of level to.

4, a kind of printing assembly as claimed in claim 2 is characterized in that, determines the direction of nozzle (41) according to the position at scraper place.