Gear grinding device with dust removal function for gear machining
Technical Field
The invention relates to the technical field of gear machining, in particular to a gear grinding device with a dust removal function for gear machining.
Background
The process of grinding the teeth of a cogwheel of gear, messenger's gear has higher finish and precision, generally fixes a position the gear back and carries out the processing of polishing in proper order to the teeth of a cogwheel through the rotation of grinding sword, but current gear grinding device still has some weak points when using:
1. the existing gear grinding device can generate some scraps and dust along with grinding when a gear is machined, the dust and the scraps scatter to the outside and cause certain pollution to the environment, the working environment of an operator is influenced, and the functionality and the practicability of the device are reduced;
2. the existing gear grinding device is generally fixed through bolts and other modes when the gear is installed, the gear is inconvenient to install and disassemble, and certain external tools are needed at times, so that the use convenience of the device is reduced.
In order to solve the problems, innovative design is urgently needed on the basis of the original gear grinding device.
Disclosure of Invention
The invention aims to provide a gear grinding device with a dust removal function for gear machining, and aims to solve the problems that the existing gear grinding device in the market can generate waste chips and dust along with grinding when machining a gear, the dust and the waste chips are scattered outside to cause certain pollution to the environment, and the gear is inconvenient to mount and dismount.
In order to achieve the purpose, the invention provides the following technical scheme: a gear grinding device with a dust removal function for gear machining comprises a machining table, a mounting frame and a grinding cutter, wherein the mounting frame is fixed on the upper surface of the machining table through bolts, the grinding cutter is arranged on the right side of the mounting frame, a fixing rod is arranged on the lower side of the mounting frame, a first spring is nested on the outer side of the fixing rod, a gear body is arranged below the first spring, a mounting disc is arranged below the gear body, the mounting disc is slidably mounted on the outer side of the fixing rod, a limiting groove is formed in the inner side of the mounting disc, a clamping block is arranged on the inner side of the limiting groove, a second spring is bonded on the right side of the clamping block and is located inside the fixing rod, a connecting rope is bonded on the surface of the right side of the clamping block, a movable block is bonded on the lower end of the connecting rope, a collecting groove is formed in the lower portion of the movable block, and is, and a filter plate is arranged above the collecting tank, and a small water pump is mounted on the upper surface of the processing table through bolts.
Preferably, the surface of the fixed rod is welded with a first baffle, a second baffle is arranged below the first baffle, and the second baffle forms a telescopic structure through the first spring and the fixed rod.
Preferably, the overlooking cross section of the limiting groove is designed into a circular structure, and a clamping structure is formed between the limiting groove and the clamping block.
Preferably, the left end main view cross-section of fixture block is the design of slope column structure, and the fixture block passes through to constitute extending structure between second spring and the dead lever to the fixture block is connected with the movable block through connecting the rope.
Preferably, the overlooking surface area of the collecting tank is larger than the overlooking surface area of the gear body, the upper end of the collecting tank is in a trapezoidal structural design, the collecting tank is in sliding connection with the filter plate, and the upper end of the filter plate is bonded with the pull block.
Preferably, the left side of small-size water pump is connected with the drinking-water pipe, and the right side of small-size water pump is connected with the drain pipe to the lower extreme of drain pipe is located the upper right side of gear body.
Compared with the prior art, the invention has the beneficial effects that: the gear grinding device with the dust removal function for gear machining;
(1) the dust collection device is provided with a collection tank and a filter plate, water lubricating oil can be sprayed to a grinding part through a spray head at the end part of a drain pipe in the processing process, dust generated in grinding is covered and falls into the collection tank, liquid can be reused after being filtered by the filter plate, the dust can be reduced while the device is lubricated on a grinding surface and cooled, and the functionality of the device is improved;
(2) be provided with mounting disc and fixture block, accessible mounting disc is fixed it after gear installation, and the fixture block can be with the mounting disc install the dead lever on the limiting groove, simple to operate is swift, and need not with the help of the instrument, improves the use convenience of device.
Drawings
FIG. 1 is a schematic view of the main sectional structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic side sectional view of a collecting tank according to the present invention;
FIG. 4 is an enlarged view of the structure at A in FIG. 1 according to the present invention.
In the figure: 1. a processing table; 2. a mounting frame; 3. grinding a cutter; 4. fixing the rod; 401. a first baffle plate; 402. a second baffle; 5. a first spring; 6. a gear body; 7. mounting a disc; 8. a limiting groove; 9. a clamping block; 10. a second spring; 11. connecting ropes; 12. a movable block; 13. collecting tank; 14. a filter plate; 1401. pulling the block; 15. a small-sized water pump; 1501. a water pumping pipe; 1502. and a water discharge pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a gear grinding device with a dust removal function for gear machining comprises a machining table 1, a mounting frame 2, a grinding cutter 3, a fixed rod 4, a first spring 5, a gear body 6, a mounting disc 7, a limiting groove 8, a clamping block 9, a second spring 10, a connecting rope 11, a movable block 12, a collecting groove 13, a filtering plate 14 and a small water pump 15, wherein the mounting frame 2 is fixed on the upper surface of the machining table 1 through bolts, the grinding cutter 3 is arranged on the right side of the mounting frame 2, the fixed rod 4 is arranged on the lower side of the mounting frame 2, the first spring 5 is nested on the outer side of the fixed rod 4, the gear body 6 is arranged below the first spring 5, the mounting disc 7 is arranged below the gear body 6, the mounting disc 7 is slidably mounted on the outer side of the fixed rod 4, the limiting groove 8 is formed in the inner side of the mounting disc 7, the clamping block 9 is arranged on the inner side of the limiting groove 8, the second spring 10 is, the second spring 10 is positioned inside the fixed rod 4, the connecting rope 11 is bonded on the right side surface of the clamping block 9, the movable block 12 is bonded at the lower end of the connecting rope 11, the collecting tank 13 is arranged below the movable block 12, the collecting tank 13 is arranged inside the processing table 1, the filter plate 14 is arranged above the collecting tank 13, and the small water pump 15 is mounted on the upper surface of the processing table 1 through bolts;
the surface of the fixed rod 4 is welded with a first baffle 401, a second baffle 402 is arranged below the first baffle 401, the second baffle 402 forms a telescopic structure with the fixed rod 4 through a first spring 5, the gear body 6 can be limited to a certain extent through the second baffle 402 by the structural design, and the limiting effect of the device on the gear body 6 is improved;
the overlooking cross section of the limiting groove 8 is designed into a circular structure, and a clamping structure is formed between the limiting groove 8 and the clamping block 9, so that the mounting disc 7 can be conveniently fixed in the follow-up process by the structural design, and can be connected with the fixing rod 4 at any angle;
the left end of the fixture block 9 is designed to be of an inclined structure in a front view section, the fixture block 9 forms a telescopic structure through the second spring 10 and the fixed rod 4, the fixture block 9 is connected with the movable block 12 through the connecting rope 11, and the position of the fixture block 9 can be controlled through the movable block 12 through the structural design, so that the gear body 6 can be conveniently taken subsequently;
the overlooking surface area of the collecting tank 13 is larger than that of the gear body 6, the upper end of the collecting tank 13 is in a trapezoidal structural design, the collecting tank 13 is in sliding connection with the filter plate 14, the pull block 1401 is bonded to the upper end of the filter plate 14, the filter plate 14 can be conveniently taken down to clean residues, and the use convenience of the device is improved;
the left side of small-size water pump 15 is connected with drinking-water pipe 1501, and the right side of small-size water pump 15 is connected with drain pipe 1502 to the lower extreme of drain pipe 1502 is located the upper right side of gear body 6, and dust fall and lubrication action are carried out to the course of working to above-mentioned structure accessible small-size water pump 15, increase the functional of device.
The working principle is as follows: when the gear grinding device with the dust removal function for gear machining is used, firstly, as shown in fig. 1 and 4, before use, the gear body 6 is installed and sleeved at the lower end of the fixed rod 4, the second baffle 402 is in contact with the fixed rod under the action of the first spring 5, then the installation disc 7 is sleeved at the lower end of the fixed rod 4, the installation disc 7 extrudes the fixture block 9 to enable the fixture block 9 to shrink, when the horizontal positions of the fixture block 9 and the limiting groove 8 are overlapped, the fixture block 9 extends out under the action of the second spring 10 and is clamped with the limiting groove 8 to complete positioning of the installation disc 7, so that the gear body 6 is installed, when the gear grinding device needs to be taken down subsequently, the movable block 12 is pulled to enable the fixture block 9 to shrink, and then the installation disc 7 is taken down from the surface of the fixed rod 4;
combine fig. 2 and 3 to show, move grinding sword 3 to the right side surface of gear body 6 and carry out the operation of polishing, can add certain water or lubricating oil in collecting vat 13 in advance, start small-size water pump 15 when polishing, small-size water pump 15 takes out the liquid in collecting vat 13 through drinking-water pipe 1501 and sprays the district of polishing through drain pipe 1502, carry out dust fall and lubrication to the operation of polishing, liquid is collected in collecting vat 13 again after dropping down through filter 14 afterwards, the realization is to the cyclic utilization of liquid, follow-up accessible simultaneously draws block 1401 to take off filter 14, clear up its surperficial impurity, increase the functionality of device.
Those not described in detail in this specification are within the skill of the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.