Environment-friendly sand-proof dust suppression net processing machine
Technical Field
The invention relates to the field of environment-friendly tool processing equipment, in particular to environment-friendly sand-proof dust suppression net processing machinery.
Background
The sand-proof dust-suppression net is also called a wind-proof dust-suppression wall, a wind-proof wall, a wind-shield wall and a dust-suppression wall, and the main body of the product is composed of a steel structure. The sand-proof dust suppression net is processed into a wind-proof dust suppression wall with a certain geometric shape, a certain aperture ratio and different aperture shapes according to the wind tunnel experiment result of the implementation field environment by utilizing the aerodynamic principle, thereby preventing the dust from flying.
The sand-proof dust suppression net can be divided into a flexible sand-proof dust suppression net and a rigid sand-proof dust suppression net according to different materials, the rigid sand-proof dust suppression net needs to be subjected to the steps of bending, punching, forming, cleaning and the like during processing, and the following problems exist during the forming processing:
(1) when the existing processing equipment is used for forming the sand-proof dust suppression net, a double-peak and triple-peak continuous forming mode is generally adopted, the processing efficiency is not high enough, and in the processing process, due to the limited deformation degree of a steel structure, the punching operation must be carried out at different positions of the plate in a grading manner, and then a plurality of driving devices are required to be equipped, so that the production cost of manufacturers is increased;
(2) when punching press, the punching press head is the sliding friction mode with the panel upper end to reduce the relative slip displacement that panel and the punching press head of downstream produced, but panel is behind the punching press, and left and right sides both ends distance shortens, consequently can take place to move about relative other punching press heads, and the removal in-process, its surface easily receives wearing and tearing, has influenced off-the-shelf pleasing to the eye.
In order to make up the defects of the prior art, the invention provides a sand-proof dust suppression net processing machine for environmental protection.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a sand-proof dust suppression net processing machine for environmental protection comprises a workbench, a mounting frame, a clamping plate mechanism and a forming mechanism, wherein the mounting frame is mounted at the upper end of the workbench, the clamping plate mechanism and the forming mechanism are mounted at the lower end of the mounting frame, and four lifting grooves are uniformly formed in the upper end of the mounting frame from left to right; wherein:
the clamping plate mechanism comprises support columns, a bearing plate, a pressing cylinder, a first pressing plate and a second pressing plate, the support columns are symmetrically arranged on the workbench from left to right, the bearing plate is mounted at the upper ends of the support columns, the pressing cylinder is arranged right above the bearing plate, the first pressing plate is mounted at the lower end of the pressing cylinder positioned on the left side of the mounting frame, the second pressing plate is mounted at the lower end of the pressing cylinder positioned on the right side of the mounting frame, through holes are formed in the first pressing plate from front to back, and rolling shafts are uniformly mounted at the lower end of the second pressing plate from left to right through pin shafts; the plate that will treat the shaping is placed in controlling two bearing board upper ends to drive a clamp plate and No. two clamp plates downstream through compressing tightly the cylinder and pressing in the plate upper end until tightly, pass the round hole of seting up in advance on through-hole and the plate of seting up on the clamp plate with the pin again, thereby make the unable relative clamp plate of plate left end remove, and be rolling contact between plate right-hand member and No. two clamp plates, consequently can remove about No. two clamp plates relatively, so that the shaping work after the completion.
The forming mechanism comprises a supporting bracket, a shaping block, an adjusting cylinder and a stamping block, the connecting frame, reset spring, driving motor, driving frame and transition branch chain, the support bracket is installed in the workstation upper end, the regulation spout has been seted up on the support bracket, install the setting block through the sliding fit mode in the regulation spout, be connected with adjust the cylinder between the adjacent setting block, adjust the cylinder and install on the support bracket, adjust the cylinder and be left and right two-way scalable structure, the punching press piece has been arranged directly over the setting block, punching press piece upper end is connected with the connecting frame lower extreme, the connecting frame is installed in the lift inslot through the sliding fit mode, be connected with reset spring between connecting frame and the mounting bracket, the connecting frame upper end is connected with the driving frame lower extreme, the driving frame is installed in the mounting bracket upper end, be connected with the transition branch chain between the driving frame, and be located and install driving motor through the motor cabinet on the left driving frame lateral wall of mounting bracket; under the transmission effect of transition branch chain, through a driving motor alright drive a plurality of drive racks and move to promote the punching press piece and carry out reciprocating linear motion from top to bottom at the lift inslot, until with plate stamping forming, at the punching press in-process, the design piece can cooperate with the punching press piece, in order to play spacing, design's effect to plate lower extreme, avoid the plate to take place in the unable condition that reaches the anticipated requirement of shape after the punching press.
Preferably, the driving frame comprises a left fixing plate, a right fixing plate, a rotating shaft and a driving cam, the left fixing plate and the right fixing plate are symmetrically arranged in a left-right mode by taking the lifting groove as a center, the rotating shaft is mounted between the left fixing plate and the right fixing plate through a bearing, the driving cam is mounted in the middle of the rotating shaft, the lower end of the driving cam is attached to the upper end of the connecting frame, the left end of the rotating shaft arranged on the driving frame on the leftmost side of the mounting frame is connected with an output shaft of the driving motor through a coupler, and the driving motor is mounted on the side wall of the left fixing plate through a motor base; through the mutual cooperation of driving motor and transition branch chain, the axis of rotation drives the drive cam and carries out reciprocating motion to promote the link to carry out reciprocating motion from top to bottom in the lift groove.
Preferably, the transition branched chain comprises a rotating gear, a driven rod, a transition gear and a transmission gear, the rotating gear is connected with the right end of a rotating shaft arranged on a driving frame positioned on the left side of the rotating gear, the lower end of the rotating gear is meshed with the upper end of the driven gear, the driven gear is arranged on the side wall of a right fixed plate arranged on the driving frame positioned on the left side of the driven gear through a bearing, the right side of the driven gear is connected with the transition gear through the driven rod, the upper end of the transition gear is meshed with the lower end of the transmission gear, the transition gear is arranged on the side wall of a left fixed plate arranged on the driving frame positioned on the right side of the transition gear through a bearing, and the side wall of the transmission gear is connected with the left end of the rotating shaft arranged on the driving frame positioned on the right side of the transmission gear; the rotating gear rotates for a circle to drive the driven gear to rotate for a half circle, the transition gear and the transmission gear also rotate for the same angle as the driven gear, the rotating speed of the driving cam which is uniformly arranged on the mounting rack from left to right is in a trend of proportional decreasing from left to right, when the driving cam positioned at the rightmost end of the mounting rack pushes the connecting rack below the driving cam to move downwards to the lowest point, the other three driving cams can not drive the connecting frame to move downwards so as to prevent the right end of the plate from moving leftwards, when the driving cam at the leftmost end of the mounting frame pushes the connecting frame below the driving cam to move downwards to the lowest point, all the other three driving cams drive the connecting frame to move downwards for multiple times, so that the purpose of punching grooves on the plate from left to right in sequence can be achieved, a plurality of driving devices are not needed to drive the driving frame to rotate, and the production cost is saved.
Preferably, the shaping block comprises two sliding blocks and a shaping plate, the two sliding blocks are oppositely arranged left and right, the shaping plate is mounted on the inner wall of each sliding block through a screw, rolling shafts are uniformly mounted on the side wall of each shaping plate through pin shafts, and the inner wall of each sliding block is of an inclined plane structure with the height gradually reduced from outside to inside; the space size between two sizing boards of relative arrangement about changing through the interval between the regulation sliding block to the recess of corresponding size is processed out to the cooperation punching press piece on the plate.
Preferably, the stamping block comprises an installation plate, a fixed block and an adjusting sheet, the installation plate is installed at the lower end of the connecting frame, the fixed block is installed at the lower end of the installation plate, the adjusting sheets are installed on the left side and the right side of the fixed block through screws, the fixed block is of an inverted isosceles trapezoid structure, the left side and the right side of the lower end of the fixed block are provided with convex blocks, the lower end of the adjusting sheet is provided with a groove, and the upper end of the convex block is tightly attached to the inner wall of the groove; the adjusting sheets with different thicknesses can be selected according to actual working requirements so as to punch grooves with corresponding sizes on the plate.
Preferably, the lower end of the fixing block is uniformly provided with mounting grooves from left to right, mounting support plates are mounted in the mounting grooves in a sliding fit mode, the lower ends of the mounting support plates are provided with rotating steel shafts through bearings, and springs are connected between the inner walls of the mounting grooves at the upper ends of the mounting support plates; the fixed block is not receiving under the condition of downward pressure, and it is outside the mounting groove to rotate the steel shaft lower extreme, is rolling friction between consequently plate upper end and the fixed block to receive extruded plate to remove about the fixed block relatively, when the fixed block received decurrent pressure, rotate in the steel shaft is crowded mounting groove, be sliding friction between plate upper end and the fixed block, can reduce the influence that relative motion between plate and the fixed block caused punching press work.
Preferably, the transmission ratio between the rotating gear and the driven gear is 2:1, and the transmission ratio between the transition gear and the transmission gear is 1: 1.
Compared with the prior art, the invention has the following advantages:
1. according to the environment-friendly sand-proof dust suppression net processing machine, the four stamping blocks can be driven by one driving motor to finish forming operation on the plate one by one from left to right, so that the processing cost of a manufacturer is saved, the friction form between the plate and the stamping blocks can be changed according to the stamping force, the plate can be pressed or moved left and right relative to the plate at proper time, and the stamping effect is ensured;
2. according to the forming mechanism, the driving motors can drive the driving frames to move so as to push the stamping blocks to stamp the plate, and the forming blocks can be matched with the stamping blocks in the stamping process so as to limit and form the lower end of the plate, so that the phenomenon that the shape of the plate cannot meet the expected requirement after stamping is avoided;
3. according to the fixing block, under the condition that downward pressure is not applied, rolling friction is formed between the upper end of the plate and the fixing block, so that the extruded plate can move left and right relative to the fixing block, the surface of a plate cannot be abraded, when the fixing block is applied with downward pressure, sliding friction is formed between the upper end of the plate and the fixing block, and the influence of relative movement between the plate and the fixing block on stamping work can be reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is an enlarged view of the invention taken from the line A of FIG. 2;
FIG. 4 is an enlarged view of the invention taken from the B-direction of FIG. 2;
FIG. 5 is a schematic structural view of a plate member of the present invention before processing;
fig. 6 is a schematic structural view of the plate member of the present invention after processing.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 6.
A sand-proof dust suppression net processing machine for environmental protection comprises a workbench 1, a mounting frame 2, a clamping plate mechanism 3 and a forming mechanism 4, wherein the mounting frame 2 is mounted at the upper end of the workbench 1, the clamping plate mechanism 3 and the forming mechanism 4 are mounted at the lower end of the mounting frame 2, and four lifting grooves are uniformly formed in the upper end of the mounting frame 2 from left to right; wherein:
the clamping plate mechanism 3 comprises a supporting column 31, a supporting plate 32, a pressing cylinder 33, a first pressing plate 34 and a second pressing plate 35, the supporting column 31 is symmetrically arranged on the left and right of the workbench 1, the supporting plate 32 is installed at the upper end of the supporting column 31, the pressing cylinder 33 is arranged right above the supporting plate 32, the first pressing plate 34 is installed at the lower end of the pressing cylinder 33 on the left side of the mounting frame 2, the second pressing plate 35 is installed at the lower end of the pressing cylinder 33 on the right side of the mounting frame 2, a through hole is formed in the first pressing plate 34 from front to back, and rolling shafts are evenly installed at the lower end of the; the plate to be molded is placed at the upper ends of the left and right bearing plates 32, the pressing cylinder 33 drives the first pressing plate 34 and the second pressing plate 35 to move downwards until the first pressing plate and the second pressing plate are tightly pressed at the upper end of the plate, and then the pin penetrates through a through hole formed in the first pressing plate 34 and a round hole formed in the plate in advance, so that the left end of the plate cannot move relative to the first pressing plate 34, the right end of the plate and the second pressing plate 35 are in rolling contact, and therefore the second pressing plate 35 can move left and right relatively, and the molding work after the molding work is completed.
The forming mechanism 4 comprises a support bracket 41, a shaping block 42, an adjusting cylinder 43, a stamping block 44, a connecting frame 45, a return spring 46, a driving motor 47, a driving frame 48 and a transition branched chain 49, the support bracket 41 is arranged at the upper end of the workbench 1, an adjusting sliding chute is arranged on the support bracket 41, the shaping block 42 is arranged in the adjusting sliding chute in a sliding fit mode, the adjusting cylinder 43 is connected between adjacent shaping blocks 42, the adjusting cylinder 43 is arranged on the support bracket 41, the adjusting cylinder 43 is of a left-right bidirectional telescopic structure, the stamping block 44 is arranged right above the shaping block 42, the upper end of the stamping block 44 is connected with the lower end of the connecting frame 45, the connecting frame 45 is arranged in a lifting chute in a sliding fit mode, the return spring 46 is connected between the connecting frame 45 and the mounting frame 2, the upper end of the connecting frame 45 is connected with the lower end of the driving frame 48, the drive frame 48 is arranged at the upper end of the mounting frame 2, the transition branched chain 49 is connected between the driving frames 48, a driving motor 47 is arranged on the side wall of the driving frame 48 positioned at the leftmost side of the mounting frame 2 through a motor base; under the transmission effect of transition branch 49, can drive a plurality of drive racks 48 through a driving motor 47 and move to promote punching press piece 44 and carry out reciprocating linear motion from top to bottom in the lift inslot, until with plate stamping forming, in stamping process, design piece 42 can cooperate with punching press piece 44, in order to play spacing, design's effect to plate lower extreme, avoids the plate can't reach the condition emergence of anticipated requirement in shape after the punching press.
The shaping block 42 comprises two sliding blocks 421 and two shaping plates 422, the two sliding blocks 421 are arranged oppositely left and right, the shaping plates 422 are mounted on the inner walls of the sliding blocks 421 through screws, the side walls of the shaping plates 422 are uniformly provided with rolling shafts through pin shafts, and the inner walls of the sliding blocks 421 are of inclined plane structures with gradually reduced heights from outside to inside; the space between the two sizing plates 422 which are oppositely arranged left and right is changed by adjusting the distance between the sliding blocks 421 so as to match the stamping blocks 44 to machine grooves with corresponding sizes on the plate.
The stamping block 44 comprises a mounting plate 441, a fixing block 442 and an adjusting sheet 443, wherein the mounting plate 441 is mounted at the lower end of the connecting frame 45, the fixing block 442 is mounted at the lower end of the mounting plate 441, the adjusting sheet 443 is mounted on the left side and the right side of the fixing block 442 through screws, the fixing block 442 is of an inverted isosceles trapezoid structure, protruding blocks are arranged on the left side and the right side of the lower end of the fixing block 442, a groove is formed in the lower end of the adjusting sheet 443, and the upper end of each protruding block is tightly attached to the inner wall of the groove; the tabs 443 of different thicknesses can be selected according to the actual working requirements to punch grooves of corresponding dimensions in the plate.
The lower end of the fixed block 442 is uniformly provided with mounting grooves from left to right, mounting support plates 442a are mounted in the mounting grooves in a sliding fit manner, rotary steel shafts 442b are mounted at the lower ends of the mounting support plates 442a through bearings, and springs are connected between the inner walls of the mounting grooves at the upper ends of the mounting support plates 442 a; fixed block 442 is not receiving under the condition of downward pressure, and it is outside the mounting groove to rotate steel axle 442b lower extreme, is rolling friction between consequently plate upper end and the fixed block 442 to receive the relative fixed block 442 of extruded plate and remove, when fixed block 442 received decurrent pressure, rotate steel axle 442b and be crowded into the mounting groove in, be sliding friction between plate upper end and the fixed block 442, can reduce the influence that relative motion between plate and the fixed block 442 caused punching press work.
The driving rack 48 comprises a left fixing plate 481, a right fixing plate 482, a rotating shaft 483 and a driving cam 484, wherein the left fixing plate 481 and the right fixing plate 482 are arranged in bilateral symmetry with a lifting groove as the center, the rotating shaft 483 is arranged between the left fixing plate 481 and the right fixing plate 482 through a bearing, the driving cam 484 is arranged in the middle of the rotating shaft 483, the lower end of the driving cam 484 is attached to the upper end of the connecting rack 45, the left end of the rotating shaft 483 arranged on the driving rack 48 at the leftmost side of the mounting rack 2 is connected with an output shaft of the driving motor 47 through a coupler, and the driving motor 47 is arranged on the side wall of the left fixing plate 481 through a motor base; through the mutual cooperation of the driving motor 47 and the transition branched chain 49, the rotating shaft 483 drives the driving cam 484 to rotate in a reciprocating manner, so as to push the connecting frame 45 to reciprocate up and down in the lifting groove.
The transition branch 49 comprises a rotation gear 491 and a driven gear 492, a driven rod 493, a transition gear 494 and a transmission gear 495, wherein the rotating gear 491 is connected with the right end of a rotating shaft 483 arranged on a driving frame 48 positioned on the left side of the rotating gear 491, the lower end of the rotating gear 491 is meshed with the upper end of a driven gear 492, the driven gear 492 is arranged on the side wall of a right fixing plate 482 arranged on the driving frame 48 positioned on the left side of the driven gear 492 through a bearing, the right side of the driven gear 492 is connected with the transition gear 494 through the driven rod 493, the upper end of the transition gear 494 is meshed with the lower end of the transmission gear 495, the transition gear 494 is arranged on the side wall of a left fixing plate 481 arranged on the driving frame 48 positioned on the right side of the transition gear 494 through a bearing, the side wall of the transmission gear 495 is connected with the left end of the rotating shaft 483 arranged on the driving frame 48 positioned on the right side of the transmission gear 495, the transmission ratio between the rotating gear 491 and the driven gear 492 is 2:1, and the transmission ratio between the transition gear 494 and the transmission gear 495 is 1: 1; the rotation gear 491 rotates for a circle to drive the driven gear 492 to rotate for a half circle, the transition gear 494 and the transmission gear 495 also rotate for the same angle as the driven gear 492, so that the rotation speed of the driving cams 484 uniformly arranged on the mounting rack 2 from left to right is in a trend of proportional decreasing from left to right, when the driving cam 484 at the rightmost end of the mounting rack 2 pushes the connecting rack 45 below the driving cam 484 to move downwards to the lowest point, the rest three driving cams 484 cannot drive the connecting rack 45 to move downwards so as to prevent the right end of the plate from moving leftwards, when the driving cam 484 at the leftmost end of the mounting rack 2 pushes the connecting rack 45 below the driving cam 484 to move downwards to the lowest point, the rest three driving cams 484 already drive the connecting rack 45 to move downwards for multiple times from left, therefore, the purpose of punching grooves on the plate sequentially from right can be achieved, and a plurality of driving devices are not needed to drive the driving rack 48 to rotate, the production cost is saved.
During working, a plate to be formed is placed at the upper ends of the left and right supporting plates 32, the first pressing plate 34 and the second pressing plate 35 are driven to move downwards through the pressing cylinder 33 until the pressing cylinders are tightly pressed at the upper ends of the plate, and then the pin penetrates through a through hole formed in the first pressing plate 34 and a circular hole formed in the plate in advance, so that the left end of the plate cannot move relative to the first pressing plate 34;
after the plate is clamped, the driving motor 47 can drive the driving frames 48 to move so as to push the stamping block 44 to do reciprocating linear motion up and down in the lifting groove, until the plate is stamped, and in the stamping process, the shaping block 42 can be matched with the stamping block 44 so as to limit and shape the lower end of the plate.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.