CN111026069A - Centralized control factory equipment management method - Google Patents
Centralized control factory equipment management method Download PDFInfo
- Publication number
- CN111026069A CN111026069A CN201911424669.2A CN201911424669A CN111026069A CN 111026069 A CN111026069 A CN 111026069A CN 201911424669 A CN201911424669 A CN 201911424669A CN 111026069 A CN111026069 A CN 111026069A
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- equipment
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- 238000007726 management method Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000013307 optical fiber Substances 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4184—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by fault tolerance, reliability of production system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a centralized management and control factory equipment management method, belongs to the technical field of equipment management, and aims to solve the problems that the existing factory equipment management adopts extension management and the management mode is inconvenient. The management method comprises the following steps: collecting the operation parameters of each branch plant equipment by adopting a WINCC window control center, and displaying the operation parameters by adopting an operation window according to set items; the IBA data acquisition system is adopted to acquire the operating parameters of each branch plant device, and the operating parameters are stored, so that the operating parameters can be called and inquired at will. Further, a specific method for acquiring the operation parameters of each branch plant equipment by adopting a WINCC window control center comprises the following steps: and an optical fiber or network cable network is built on the electric control equipment of each branch plant equipment, and the WINCC window control center reads the operation data in the PLC of each branch plant equipment through a TCP/IP protocol. The invention is used for centralized management and control of factory equipment.
Description
Technical Field
The invention relates to a factory equipment management method for centralized management and control, and belongs to the technical field of equipment management.
Background
The existing plant equipment management mode is extension management, each individual equipment is provided with a management and control server, and the server is assembled in a control room of the equipment and used for operation and production of operators. And each individual device is not connected, and each server is arranged in each operation room, so that potential safety hazards caused by misoperation of operators are avoided. Such a configuration is very disadvantageous for the plant equipment maintenance management engineer, and in order to frequently check the potential hidden trouble of the equipment, the equipment maintenance management engineer needs to frequently move between the electronic control rooms of each piece of equipment, which wastes both time and energy, and the daily working time is wasted in shuttling and walking of each piece of equipment.
Disclosure of Invention
The invention aims to solve the problems that the management of the existing factory equipment adopts extension management and the management mode is inconvenient, and provides a centralized management and control factory equipment management method.
The invention relates to a centralized management and control factory equipment management method, which comprises the following steps:
collecting the operation parameters of each branch plant equipment by adopting a WINCC window control center, and displaying the operation parameters by adopting an operation window according to set items;
the IBA data acquisition system is adopted to acquire the operating parameters of each branch plant device, and the operating parameters are stored, so that the operating parameters can be called and inquired at will.
Preferably, the specific method for acquiring the operation parameters of each branch plant equipment by adopting the WINCC window control center comprises the following steps: and an optical fiber or network cable network is built on the electric control equipment of each branch plant equipment, and the WINCC window control center reads the operation data in the PLC of each branch plant equipment through a TCP/IP protocol.
Preferably, the equipment of each branch plant comprises a furnace, a stretching machine, a hydraulic station and a sawing machine.
Preferably, the set temperature, the expected temperature, the actual temperature, the rotating speed of the circulating fan, the opening and closing state of the furnace door and the opening and closing state of the exhaust valve of the furnace are set.
Preferably, the set temperature, the expected temperature, the actual temperature, the rotating speed of the circulating fan, the opening and closing state of the furnace door and the opening and closing state of the exhaust valve of the furnace are set.
Preferably, the setting items of the hydraulic station include: the pressure and the temperature of the hydraulic station, the running number of the hydraulic pumps and the starting and stopping states of the hydraulic pumps.
Preferably, the setting items of the sawing machine include: the speed and the displacement of the sawing machine during sawing and the starting and stopping states of the saw blade.
The invention has the advantages that: the invention monitors each branch plant equipment through the WINCC window control center, reduces useless work of equipment maintenance engineers, improves the work efficiency of the maintenance engineers, can discover hidden operating troubles of the equipment in time and shortens the downtime of the equipment. In addition, the IBA data acquisition system stores the data of each branch plant device, and calling and inquiring are convenient.
Drawings
Fig. 1 is a schematic block diagram of a centralized plant management method according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
The first embodiment is as follows: the following describes an embodiment with reference to fig. 1, where the method for managing centrally controlled plant equipment in the embodiment includes:
collecting the operation parameters of each branch plant equipment by adopting a WINCC window control center, and displaying the operation parameters by adopting an operation window according to set items;
the IBA data acquisition system is adopted to acquire the operating parameters of each branch plant device, and the operating parameters are stored, so that the operating parameters can be called and inquired at will.
In this embodiment, the setting item automatically selects an item to be monitored according to the operating parameters of each branch plant.
Further, a specific method for acquiring the operation parameters of each branch plant equipment by adopting a WINCC window control center comprises the following steps: and an optical fiber or network cable network is built on the electric control equipment of each branch plant equipment, and the WINCC window control center reads the operation data in the PLC of each branch plant equipment through a TCP/IP protocol.
Still further, each branch plant equipment comprises a furnace, a stretcher, a hydraulic station and a sawing machine.
In the present embodiment, the branch facilities may be a furnace, a stretcher, a hydraulic station, and a sawing machine, but are not limited to the above-mentioned facilities.
Still further, the setting items of the furnace include: the set temperature, the expected temperature, the actual temperature, the rotating speed of the circulating fan, the opening and closing state of the furnace door and the opening and closing state of the exhaust valve of the furnace.
Still further, the setting items of the stretching machine include: the set stretching amount, the actual stretching amount, the opening and closing state of the stretching jaw, the displacement variation of the stretching cylinder, and the set value and the feedback value of the servo valve of the stretching machine.
Still further, the setting items of the hydraulic station include: the pressure and the temperature of the hydraulic station, the running number of the hydraulic pumps and the starting and stopping states of the hydraulic pumps.
Still further, the setting items of the sawing machine include: the speed and the displacement of the sawing machine during sawing and the starting and stopping states of the saw blade.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.
Claims (7)
1. A centralized control factory equipment management method is characterized by comprising the following steps:
collecting the operation parameters of each branch plant equipment by adopting a WINCC window control center, and displaying the operation parameters by adopting an operation window according to set items;
the IBA data acquisition system is adopted to acquire the operating parameters of each branch plant device, and the operating parameters are stored, so that the operating parameters can be called and inquired at will.
2. The method according to claim 1, wherein the specific method for collecting the operating parameters of the individual plant devices by using a WINCC window control center comprises: and an optical fiber or network cable network is built on the electric control equipment of each branch plant equipment, and the WINCC window control center reads the operation data in the PLC of each branch plant equipment through a TCP/IP protocol.
3. The method as claimed in claim 1 or 2, wherein each piece of plant equipment includes a furnace, a stretcher, a hydraulic station and a sawing machine.
4. The method according to claim 3, wherein the set items of the furnaces include: the set temperature, the expected temperature, the actual temperature, the rotating speed of the circulating fan, the opening and closing state of the furnace door and the opening and closing state of the exhaust valve of the furnace.
5. The method according to claim 3, wherein the setting items of the stretching machine include: the set stretching amount, the actual stretching amount, the opening and closing state of the stretching jaw, the displacement variation of the stretching cylinder, and the set value and the feedback value of the servo valve of the stretching machine.
6. The centrally managed plant management method according to claim 3, wherein the setting items of the hydraulic station include: the pressure and the temperature of the hydraulic station, the running number of the hydraulic pumps and the starting and stopping states of the hydraulic pumps.
7. The method as claimed in claim 3, wherein the setting items of the sawing machine include: the speed and the displacement of the sawing machine during sawing and the starting and stopping states of the saw blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911424669.2A CN111026069A (en) | 2019-12-31 | 2019-12-31 | Centralized control factory equipment management method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911424669.2A CN111026069A (en) | 2019-12-31 | 2019-12-31 | Centralized control factory equipment management method |
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| Publication Number | Publication Date |
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| CN111026069A true CN111026069A (en) | 2020-04-17 |
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| CN201911424669.2A Pending CN111026069A (en) | 2019-12-31 | 2019-12-31 | Centralized control factory equipment management method |
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Citations (9)
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|---|---|---|---|---|
| CN101564900A (en) * | 2009-06-12 | 2009-10-28 | 北京海博思强桥梁新技术有限公司 | Large section pulling and extruding type production process and set thereof |
| CN101639691A (en) * | 2007-03-27 | 2010-02-03 | 宝山钢铁股份有限公司 | Method for simulating steel board cooling control |
| CN101875093A (en) * | 2010-06-13 | 2010-11-03 | 中国铝业股份有限公司 | Method for processing non-ferrous alloy rings |
| CN101954745A (en) * | 2010-01-06 | 2011-01-26 | 徐中全 | Forming machine for built-in rib-adding plastic pipes |
| CN102553942A (en) * | 2011-12-31 | 2012-07-11 | 中冶南方（武汉）自动化有限公司 | Self-decoupling bending roll control method for leveling machine |
| US20160154910A1 (en) * | 2014-11-28 | 2016-06-02 | Siemens Aktiengesellschaft | Common plant model for modeling of physical plant items of a production plant |
| CN106886191A (en) * | 2015-12-16 | 2017-06-23 | 鞍钢股份有限公司 | High-speed data acquisition method for hot galvanizing production process of strip steel |
| CN108733006A (en) * | 2017-04-21 | 2018-11-02 | 上海明勃电气自动化有限公司 | Automatic control system monitor supervision platform |
| CN110147071A (en) * | 2019-05-14 | 2019-08-20 | 中国建材国际工程集团有限公司 | Distributed type assemblies framework monitoring system and its building method based on WinCC |
-
2019
- 2019-12-31 CN CN201911424669.2A patent/CN111026069A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101639691A (en) * | 2007-03-27 | 2010-02-03 | 宝山钢铁股份有限公司 | Method for simulating steel board cooling control |
| CN101564900A (en) * | 2009-06-12 | 2009-10-28 | 北京海博思强桥梁新技术有限公司 | Large section pulling and extruding type production process and set thereof |
| CN101954745A (en) * | 2010-01-06 | 2011-01-26 | 徐中全 | Forming machine for built-in rib-adding plastic pipes |
| CN101875093A (en) * | 2010-06-13 | 2010-11-03 | 中国铝业股份有限公司 | Method for processing non-ferrous alloy rings |
| CN102553942A (en) * | 2011-12-31 | 2012-07-11 | 中冶南方（武汉）自动化有限公司 | Self-decoupling bending roll control method for leveling machine |
| US20160154910A1 (en) * | 2014-11-28 | 2016-06-02 | Siemens Aktiengesellschaft | Common plant model for modeling of physical plant items of a production plant |
| CN106886191A (en) * | 2015-12-16 | 2017-06-23 | 鞍钢股份有限公司 | High-speed data acquisition method for hot galvanizing production process of strip steel |
| CN108733006A (en) * | 2017-04-21 | 2018-11-02 | 上海明勃电气自动化有限公司 | Automatic control system monitor supervision platform |
| CN110147071A (en) * | 2019-05-14 | 2019-08-20 | 中国建材国际工程集团有限公司 | Distributed type assemblies framework monitoring system and its building method based on WinCC |
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Application publication date: 20200417 |
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