CN111024507A - Depression degree detection device is used in reduction gear casing production - Google Patents
Depression degree detection device is used in reduction gear casing production Download PDFInfo
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- CN111024507A CN111024507A CN201911348378.XA CN201911348378A CN111024507A CN 111024507 A CN111024507 A CN 111024507A CN 201911348378 A CN201911348378 A CN 201911348378A CN 111024507 A CN111024507 A CN 111024507A
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- shell
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- push rod
- conveyor belt
- compression
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- 238000001514 detection method Methods 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 31
- 230000006835 compression Effects 0.000 claims abstract description 17
- 238000007906 compression Methods 0.000 claims abstract description 17
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 13
- 238000005728 strengthening Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 4
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 ships Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Structure Of Belt Conveyors (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a compression resistance detection device for production of a speed reducer shell, which comprises a conveyor belt assembly, an electric push rod and a movable rod, wherein a first detection shell is arranged at the upper right side of the conveyor belt assembly, a hydraulic push rod is fixed on the inner surface of the first detection shell, a port of the hydraulic push rod is connected with a detection clamping plate, the electric push rod is arranged at the upper right side of the detection clamping plate, a reinforcing rib supporting plate is attached to the lower bottom surface of the conveyor belt assembly, a sliding block is attached to the inner side of the reinforcing rib supporting plate, the movable rod is arranged on the lower end surface of the sliding block, and an infrared transmitter is arranged on the side end surface of. This reduction gear shell for production resistance to compression detection device's key feature is that the reduction gear shell after will detecting carries out special mark, and easily follow-up personnel are to the division of the reduction gear shell that does not detect through the resistance to compression, and then reduce this reduction gear shell's the detection degree of difficulty, can carry out two sets of detections simultaneously, improve the efficiency that detects.
Description
Technical Field
The invention relates to the technical field of reducer production, in particular to a compression resistance detection device for reducer shell production.
Background
The reducer is an independent part consisting of gear transmission, worm transmission and gear-worm transmission which are enclosed in a rigid shell, is commonly used as a reduction transmission device between a prime mover and a working machine, relates to product categories including various gear reducers, planetary gear reducers and worm reducers, and relates to the product service fields of metallurgy, nonferrous industry, coal industry, building materials, ships, water conservancy, electric power industry, engineering machinery, petrochemical industry and the like.
At present, the detection of reduction gear shell has detection efficiency and the relatively poor problem of quality, and personnel can't distinguish the result of detection fast when detecting, is difficult for distinguishing, for this reason, we provide a reduction gear shell for production resistance to compression degree detection device.
Disclosure of Invention
The invention aims to provide a compression resistance detection device for production of a speed reducer shell, which aims to solve the problems that detection efficiency and quality of detection of the speed reducer shell are poor, and detection results cannot be quickly distinguished by personnel during detection and are difficult to distinguish.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a resistance to compression detection device is used in retarder casing production, includes conveyer belt totality, electric putter and carriage release lever, the upper right side of conveyer belt totality is provided with detects shell one, and detects the internal surface fixing of shell one and have hydraulic putter, hydraulic putter's the port is connected with and detects the grip block, electric putter installs in the upper right side that detects the grip block, the laminating of the lower bottom surface of conveyer belt totality has the strengthening rib backup pad, and the inboard laminating of strengthening rib backup pad has the slider, the carriage release lever is installed in the lower terminal surface of slider, and the side end face of carriage release lever is provided with infrared emitter.
Preferably, the conveyer belt is overall in an oval distribution, a second detection shell is arranged below the first detection shell, and the first detection shell and the second detection shell are identical in structure.
Preferably, the right end face that detects the grip block is inlayed and is had pressure sensor, and detects grip block and pressure sensor and all be provided with 2 groups about hydraulic rod's vertical central line symmetric distribution.
Preferably, the lower end face of the electric push rod is attached with the marker body, a controller is arranged at the upper right of the electric push rod, and the controller is electrically connected with the electric push rod and the hydraulic push rod.
Preferably, the reinforcing rib supporting plate and the detection shell are positioned in the same vertical direction, and the reinforcing rib supporting plate is fixedly connected with an inner surface of the detection shell.
Preferably, the sliding block is movably connected with the reinforcing rib supporting plate and the inner surface of the conveyor belt body, the infrared transmitters and the moving rods are located on the lower end face of the conveyor belt body and are distributed at equal intervals, and the infrared receivers are arranged on the right sides of the infrared transmitters.
Compared with the prior art, the invention has the beneficial effects that:
1. the device can simultaneously carry out two groups of detection through the design of the first detection shell and the second detection shell, so that the detection efficiency is improved, and the two groups of detection devices can realize the bilateral detection on the shell of the speed reducer, so that the detection quality is improved, the structural design is reasonable, and the use is convenient;
2. the device can carry out special mark with the reduction gear housing after detecting through electric putter, and easily follow-up personnel are to the division of the reduction gear housing who does not detect through the resistance to compression, and then reduce this reduction gear housing's the detection degree of difficulty, and structural design is reasonable, convenient to use.
3. The device degree of automation is high, and can adjust the interval between two sets of adjacent carriage release levers through the swing joint between slider and the strengthening rib backup pad for this conveyer belt totality can bear the reduction gear shell accessory of variation in size, improves the device's adaptability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic top view of the detecting clamping plate of FIG. 2 according to the present invention;
fig. 4 is a schematic view of a connection structure of the hydraulic push rod and the detection clamping plate according to the present invention.
In the figure: 1. a conveyor belt assembly; 2. detecting a first shell; 3. a hydraulic push rod; 4. detecting the clamping plate; 5. an electric push rod; 6. a controller; 7. a label body; 8. a reinforcing rib support plate; 9. a slider; 10. a travel bar; 11. an infrared emitter; 12. an infrared receiver; 13. detecting a second shell; 14. a pressure sensor.
Detailed Description
Referring to fig. 1-4, the present invention provides a technical solution: a compression resistance detection device for production of a speed reducer shell comprises a conveyor belt assembly 1, an electric push rod 5 and a moving rod 10, wherein a detection shell I2 is arranged on the upper right side of the conveyor belt assembly 1, a hydraulic push rod 3 is fixed on the inner surface of the detection shell I2, a port of the hydraulic push rod 3 is connected with a detection clamping plate 4, the electric push rod 5 is installed on the upper right side of the detection clamping plate 4, a reinforcing rib supporting plate 8 is attached to the lower bottom surface of the conveyor belt assembly 1, a sliding block 9 is attached to the inner side of the reinforcing rib supporting plate 8, the moving rod 10 is installed on the lower end surface of the sliding block 9, an infrared emitter 11 is arranged on the side end surface of the moving rod 10, the conveyor belt assembly 1 is distributed in an oval shape, a detection shell II 13 is arranged below the detection shell I2, the detection shell I2 and the detection shell II 13 have the same structure, the detection clamping plate 4 and the pressure sensor 14 are symmetrically arranged about the vertical central line of the hydraulic push rod 3 in 2 groups, the detection clamping plate and the pressure sensor are used for simultaneously carrying out two groups of detection through the design of the first detection shell 2 and the second detection shell 13, and the first detection shell 2 and the second detection shell 13 keep the same structure, so that the device can carry out two groups of detection at the same time, the detection efficiency is improved, the two groups of detection devices are used for carrying out double-side detection on the shell of the speed reducer, the detection quality is improved, the structural design is reasonable, and the use is convenient;
the lower end face of the electric push rod 5 is attached with a mark body 7, a controller 6 is arranged at the upper right of the electric push rod 5, the controller 6 is electrically connected with the electric push rod 5 and the hydraulic push rod 3, the reinforcing rib supporting plate 8 and the detection shell I2 are positioned in the same vertical direction, the reinforcing rib supporting plate 8 is fixedly connected with the inner surface of the detection shell I2, and the device has the advantages that the detected reducer shell can be specially marked through the electric push rod 5, so that subsequent personnel can easily distinguish the reducer shell which does not pass compression detection, the detection difficulty of the reducer shell is further reduced, the bearing capacity of the whole conveyor belt 1 under the mark body 7 is improved through the reinforcing rib supporting plate 8, the structural design is reasonable, and the use is convenient;
The working principle is as follows: for this type of detection device, the device is mainly composed of a conveyor belt assembly 1, an electric pusher 5 and a moving rod 10, when the device is used, the device is firstly placed stably, the whole device is supported by utilizing the base fixedly connected with the lower end surfaces of the two groups of detection shells I2 and the base of the conveyor belt general body 1, and the power supply is switched on, because the conveyor belt general body 1 adopts an oval shape design and the first detection shell 2 and the second detection shell 13 are symmetrically arranged up and down, the device has operation spaces in the left and right side areas, further improving the detection efficiency of the device, after the speed reducer shell is placed above the conveyer belt body 1, the conveyer belt body 1 is driven to rotate clockwise by the motor arranged in the conveyer belt body 1, a plurality of groups of moving rods 10 are arranged on the lower bottom surface of the conveyor belt body 1 and used for limiting the position of the speed reducer shell;
adjusting the distance between two adjacent groups of moving rods 10 to enable the middle position of the speed reducer to be located in the same vertical direction with the moving rods 10, after the moving rods 10 rotate to be located right below the electric push rod 5, moving an infrared transmitter 11 located on the side end face of the moving rods 10 to an infrared receiver 12 located on the inner side of a detection shell I2 to enable the infrared receiver 12 to receive information of the infrared transmitter 11, enabling a controller 6 which is electrically connected with the infrared receiver 12 and has the model of AT89S51 to stop starting of a servo motor built in the conveyor belt body 1 through transmission of the information, and enabling the center position of a shell of the speed reducer to be located right below the electric push rod 5;
meanwhile, the controller 6 starts the hydraulic cylinder to make the hydraulic push rods 3 on the left and right sides push the two groups of detection clamping plates 4 to move towards the middle, the housing is pressed, and when the pressure detected by the pressure sensor 14 installed inside the detection clamping plate 4 reaches a specified value, then the information is transmitted to the controller 6, so that the controller 6 starts the two groups of hydraulic cylinders to drive the two groups of hydraulic push rods 3 to contract, if the extending length of the hydraulic push rod 3 is longer than the normal value, which indicates that the shell of the speed reducer does not pass the pressure-resistant quality detection and has quality problems, at the moment, the controller 6 starts the electric push rod 5 to move downwards, the marking body 7 is used for marking the surface of the shell in a pattern, at the same time, after a few seconds, the controller 6 continues to activate the servo motor of the conveyor belt assembly 1 so that the device continues to operate, which is the use flow and the working principle of the device.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a reduction gear casing production is with resistance to compression detection device, includes conveyer belt totality (1), electric putter (5) and carriage release lever (10), its characterized in that: the upper right side of conveyer belt totality (1) is provided with and detects shell (2), and the internal surface that detects shell (2) is fixed with hydraulic rod (3), hydraulic rod (3) have the port to be connected with and detect grip block (4), electric putter (5) are installed in the upper right side that detects grip block (4), the laminating of the lower bottom surface of conveyer belt totality (1) has strengthening rib backup pad (8), and the inboard laminating of strengthening rib backup pad (8) has slider (9), install in the lower terminal surface of slider (9) carriage release lever (10), and the side end face of carriage release lever (10) is provided with infrared emitter (11).
2. The device for detecting the degree of compression for producing a reducer case according to claim 1, wherein: the conveyer belt is whole (1) be oval-shaped distribution, and the below that detects shell one (2) is provided with detects shell two (13), detect shell one (2) and the structure of detecting shell two (13) the same.
3. The device for detecting the degree of compression for producing a reducer case according to claim 1, wherein: the right end face of the detection clamping plate (4) is inlaid with a pressure sensor (14), and the detection clamping plate (4) and the pressure sensor (14) are symmetrically distributed about the vertical center line of the hydraulic push rod (3) and are provided with 2 groups.
4. The device for detecting the degree of compression for producing a reducer case according to claim 1, wherein: the lower end face of the electric push rod (5) is attached with a mark body (7), a controller (6) is arranged on the upper right side of the electric push rod (5), and the controller (6) is electrically connected with the electric push rod (5) and the hydraulic push rod (3).
5. The device for detecting the degree of compression for producing a reducer case according to claim 1, wherein: the reinforcing rib supporting plate (8) and the first detection shell (2) are located on the same vertical direction, and the reinforcing rib supporting plate (8) and the inner surface of the first detection shell (2) are fixedly connected.
6. The device for detecting the degree of compression for producing a reducer case according to claim 1, wherein: slider (9) and strengthening rib backup pad (8) and the internal surface swing joint of conveyer belt totality (1), and infrared emitter (11) and carriage release lever (10) are located the equidistant distribution of lower terminal surface of conveyer belt totality (1), the right side of infrared emitter (11) is provided with infrared receiver (12).
7. The device for detecting the degree of compression for producing a reducer case according to claim 1, wherein: the working principle of the detection device is as follows: when the device is used, the device is placed stably, the whole device is supported by utilizing the bases fixedly connected with the lower end faces of the two groups of first detection shells (2) and the bases of the conveyor belt assembly (1), and a power supply is switched on, because the conveyor belt assembly (1) adopts an oval shape design, and the first detection shells (2) and the second detection shells (13) are installed in an up-and-down symmetrical mode, the device has operation spaces in the left side and the right side areas, the detection efficiency of the device is further improved, after the speed reducer shell is placed above the conveyor belt assembly (1), the conveyor belt assembly (1) is driven to rotate clockwise by utilizing a motor arranged in the conveyor belt assembly (1), and a plurality of groups of moving rods (10) are arranged on the lower bottom face of the conveyor belt assembly (1) and used for limiting the position of the speed reducer shell;
adjusting the distance between two adjacent groups of moving rods (10), keeping the middle position of the speed reducer and the moving rods (10) in the same vertical direction, and after the moving rods (10) rotate to be under the electric push rod (5), moving an infrared transmitter (11) positioned on the side end face of the moving rods (10) to an infrared receiver (12) positioned on the inner side of a first detection shell (2), so that the infrared receiver (12) receives information of the infrared transmitter (11), further enabling a controller (6) which is electrically connected with the infrared receiver (12) and has the model of AT89S51 to stop the starting of a built-in servo motor of the conveyor belt overall (1) through the transmission of the information, and further enabling the central position of the shell of the speed reducer to be under the electric push rod (5);
meanwhile, the controller (6) enables the hydraulic push rods (3) at the left side and the right side to push the two groups of detection clamping plates (4) to move towards the middle by starting the hydraulic cylinder, the shell is pressed, when the pressure detected by a pressure sensor (14) arranged on the inner side of the detection clamping plate (4) reaches a specified value, the information is transmitted to a controller (6), so that the controller (6) starts the two groups of hydraulic cylinders to drive the two groups of hydraulic push rods (3) to contract, if the extending length of the hydraulic push rod (3) is longer than the normal value, which indicates that the shell of the speed reducer does not pass the pressure-resistant quality detection and has quality problems, the controller (6) starts the electric push rod (5) to move downwards, the marking body (7) is used for marking the surface of the shell in a pattern, at the same time, after a few seconds, the controller (6) continues to activate the servo motor of the conveyor belt assembly (1) so that the device continues to operate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911348378.XA CN111024507A (en) | 2019-12-24 | 2019-12-24 | Depression degree detection device is used in reduction gear casing production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911348378.XA CN111024507A (en) | 2019-12-24 | 2019-12-24 | Depression degree detection device is used in reduction gear casing production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111024507A true CN111024507A (en) | 2020-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911348378.XA Withdrawn CN111024507A (en) | 2019-12-24 | 2019-12-24 | Depression degree detection device is used in reduction gear casing production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111024507A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114683066A (en) * | 2022-04-19 | 2022-07-01 | 林州市鹏华铸业有限公司 | Auxiliary device of main reducer shell machining equipment |
-
2019
- 2019-12-24 CN CN201911348378.XA patent/CN111024507A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114683066A (en) * | 2022-04-19 | 2022-07-01 | 林州市鹏华铸业有限公司 | Auxiliary device of main reducer shell machining equipment |
| CN114683066B (en) * | 2022-04-19 | 2023-09-26 | 林州市鹏华铸业有限公司 | Main reducer casing processing equipment auxiliary device |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20230310 Address after: 224000 No.1, Huaxing Avenue, Yandu District, Yancheng City, Jiangsu Province (f) Applicant after: Yancheng Yongan Technology Co.,Ltd. Address before: 3 / F, production building, Zhangzhuang national entrepreneurship and innovation park complex, Yandu District, Yancheng City, Jiangsu Province, 224000 (g) Applicant before: YANCHENG HALI POWER TRANSMISSION AND INTELLIGENT EQUIPMENT INDUSTRY RESEARCH INSTITUTE Co.,Ltd. |
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| TA01 | Transfer of patent application right | ||
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Application publication date: 20200417 |
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| WW01 | Invention patent application withdrawn after publication |