Curtain wall plate mounting connecting piece and processing method thereof
Technical Field
The invention relates to the field of buildings, in particular to a curtain wall plate mounting connecting piece and a processing method thereof.
Background
The curtain wall is the outer wall enclosure of the building, does not bear the weight, hangs like a curtain, so is also called as a curtain wall, and is a light wall with decorative effect commonly used by modern large-scale and high-rise buildings. The building outer protective structure or decorative structure consists of a panel and a support structure system, can have certain displacement capacity or certain deformation capacity relative to the main structure, and does not bear the function of the main structure.
At present, a large amount of panels that use in the curtain adopt bonding mode to be connected with building outer wall face mostly, and the panel that uses the bonding mode installation has some problems when using:
(1) when in bonding, a tool is needed to accurately measure the mounting position of the plates so as to ensure the accuracy of the mounting position, avoid the defects of dislocation, deflection and the like between the adjacent plates, have complicated operation, and cannot ensure the personal safety of workers because the operation is carried out at a certain height;
(2) after the plate is installed, along with the increase of the service time and the influence of the external environment (such as strong wind, strong rain and the like), the plate is easy to fall off from the outer wall of the building, and when the plate falls down, pedestrians, vehicles and the like under the building can be damaged, so that great potential safety hazards are generated.
In order to make up for the defects of the prior art, the invention provides a curtain wall plate mounting connecting piece and a processing method thereof.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a curtain wall plate mounting connecting piece comprises a main plate, fixing grooves, an upper jacking block and a lower pressing block, wherein the fixing grooves are symmetrically formed in the left side and the right side of the front end of the main plate, the fixing grooves are long strip structures with arc-shaped front and rear ends, a dividing groove is formed in the middle of the rear end of the main plate, the upper jacking block is arranged on the upper surface of the rear end of the main plate, the lower pressing block is arranged on the lower surface of the rear end of the main plate, and the main plate, the upper jacking block and the; wherein:
in the process of forming the curtain wall plate installation connecting piece, special forming equipment is required to be used, the forming equipment comprises a workbench, a positioning mechanism and a bending mechanism, the positioning mechanism is installed at the front end of the workbench, and the bending mechanism is installed at the rear end of the workbench;
the workbench comprises a base plate, a fixed plate, a sliding plate and a guide rod, wherein the fixed plate is installed on the rear side of the upper end of the base plate, the sliding plate is installed on the front side of the upper end of the base plate in a sliding fit mode, the guide rod is connected between the sliding plate and the fixed plate, a through groove is formed in the side wall of the sliding plate, the guide rod is in contact with the inner wall of the through groove in a sliding fit mode, the rear end of the guide rod is fixed on the side wall of the fixed plate, and the; after the sliding plate is pulled out forwards, the positioning mechanism cannot be shielded by the bending mechanism, a main plate to be processed can be conveniently placed on the positioning mechanism, the main plate is placed and fixed, and then the sliding plate is pushed inwards until the sliding plate is tightly attached to the fixing plate.
The positioning mechanism comprises a mounting plate, a positioning guide rail, a mounting block, a limiting block, a connecting rod, a vertical plate, a first pressing plate, a second pressing plate and an insertion rod, wherein the mounting plate is mounted at the upper end of a sliding plate, the positioning guide rail is uniformly mounted on the mounting plate from left to right, the upper end of the positioning guide rail is provided with the mounting block in a sliding fit manner, the limiting block is symmetrically mounted on the mounting block front and back in a sliding fit manner, the left and right adjacent limiting blocks are connected through the connecting rod, the vertical plate is symmetrically arranged on the left and right sides of the mounting plate, the vertical plate is mounted on the sliding plate, the first pressing plate is mounted at the upper end of the vertical plate on the left side of the mounting plate through a hinge, the second pressing plate is mounted at the upper end of the vertical plate on the; after the installation block and the limiting block are properly adjusted in position, the limiting block can be clamped into the fixing groove of the mainboard, the upper end of the mainboard is limited by the first pressing plate and the second pressing plate, and the situation that the mainboard tilts upwards in the bending process is prevented from happening.
The bending mechanism comprises a transposition branched chain, a first supporting plate, a driving motor, a driving rod, a lower bending plate, a second supporting plate, a rotating motor, a rotating rod and an upper bending plate, wherein the transposition branched chain is arranged on a fixed plate, the number of the transposition branched chains is two, the two transposition branched chains are symmetrically arranged left and right, the first supporting plate and the second supporting plate are arranged at the upper end of the transposition branched chain, the driving motor is arranged on the side wall of the first supporting plate on the right side of the fixed plate through a motor base, an output shaft of the driving motor is connected with one end of the driving rod through a coupler, the other end of the driving rod is arranged on the side wall of the first supporting plate on the left side of the fixed plate through a bearing, the lower bending plate is arranged on the driving rod from left to right, the side wall of the second supporting plate on the right, an upper bending plate is arranged on the rotating rod from left to right; after the transposition branch chain is used for adjusting the first supporting plate and the second supporting plate, the main board can be bent downwards or upwards through the mutual matching of the second supporting plate, the rotating motor, the rotating rod and the upper bending plate through the common matching of the driving motor, the driving rod and the lower bending plate, the orderly bending operation can be guaranteed, and the forming efficiency is greatly improved due to the fact that the plurality of main boards can be bent simultaneously.
Preferably, the transposition branched chain comprises a transition gear, a first rack and a second rack, the transition gear is mounted at the upper end of the fixing plate through a bearing, the outer side of the transition gear is meshed with the inner side of the first rack, the inner side of the transition gear is meshed with the outer side of the second rack, the first rack and the second rack are mounted on the fixing plate in a sliding fit mode, a first supporting plate is mounted on the first rack, and a second supporting plate is mounted on the second rack; when pulling the backup pad backward through the manual mode, under transition gear's linkage, the rack that is connected with the backup pad backward, and the rack that is connected with the backup pad No. two then moves forward, alright this moment upwards bend the mainboard through the rotating motor isotructure of installing in the backup pad No. two and form the kicking block, otherwise when pushing forward the backup pad No. two through the manual mode, the accessible is installed and is bent the mainboard downwards and form briquetting down with driving motor isotructure of installing in the backup pad.
Preferably, sliding grooves are uniformly formed in the fixed plate from left to right, the sliding groove positions correspond to the positioning guide rail positions one by one, positioning columns are installed in the sliding grooves in a sliding fit mode, adjusting screws are connected between the lower ends of the positioning columns and the side wall of the fixed plate, the front ends of the adjusting screws are connected with the lower ends of the positioning columns through bearings, the rear ends of the adjusting screws are installed on the side wall of the fixed plate in a threaded connection mode, annular convex plates are arranged at the upper ends of the positioning columns, and the annular convex plates are tightly attached to the lower ends; the purpose of adjusting the position of the positioning column in the sliding groove is achieved by rotating the adjusting screw, so that the mainboard can be tightly pressed between the positioning column and the limiting block.
Preferably, the front side of the mounting block is provided with a mounting hole, the side wall of the positioning guide rail is provided with a positioning hole, and the mounting hole is connected with the positioning hole opposite to the mounting hole through a positioning pin; the position of the mounting block can be adjusted according to the distance between the two fixing grooves formed in the main board, and the adjusted position is fixed.
Preferably, in the positioning guide rails, the left side wall of the positioning guide rail positioned at the leftmost side of the mounting plate and the right side wall of the positioning guide rail positioned at the rightmost side of the mounting plate are respectively provided with adjusting holes at equal intervals from front to back, and the left end and the right end of the connecting rod are connected with the adjusting holes corresponding to the left end and the right end of the connecting rod through bolts; the position of the connecting rod can be correspondingly adjusted according to the actual size of the fixing groove formed in the main board, and the position is locked after the adjustment is finished.
Preferably, the rear side wall of the upper ejector block and the rear side wall of the lower pressing block are not on the same plane, and the planes of the rear side wall of the upper ejector block and the rear side wall of the lower pressing block are parallel to each other; the top block can be inserted into the lower end of a curtain wall plate, the lower pressing block can fix another plate located at the lower end of the plate connected with the top block from the outer side, an adhesive can be replaced to connect the plate, the situation that the plate falls off due to the fact that bonding is not firm is avoided, and the use safety is improved.
Preferably, the driving rod and the lower bending plate and the rotating rod and the upper bending plate are connected through bolts; the lower bending plate and the upper bending plate can be replaced according to actual processing requirements.
Preferably, the upper end of the guide rod is uniformly provided with anti-slip holes from front to back, the upper end of the inner wall of the through groove formed in the side wall of the sliding plate is uniformly provided with spherical lugs from front to back, the spherical lugs are clamped in the anti-slip holes corresponding to the positions of the spherical lugs, and the spherical lugs are made of rubber; the sliding plate can be prevented from sliding accidentally.
The invention also provides a method for processing the curtain wall plate mounting connecting piece by using the forming equipment, which comprises the following steps:
s1, punching: punching two fixing grooves which are symmetrically arranged left and right on the upper end face of the front side of the main board by using punching equipment, and punching a dividing groove in the middle of the rear side of the main board;
s2, feeding: fixing the mainboard subjected to S1 on a positioning mechanism one by one to prevent the mainboard from sliding and shaking up and down;
s3, forming: bending the main board by using a forming mechanism, machining an upper ejector block at the upper end of the main board, and machining a lower pressing block at the lower end of the main board to obtain a finished connecting piece;
s4, blanking: taking out the finished connecting piece from the positioning mechanism to prepare for the next processing work;
s5, collecting: and (4) after quantitative connecting piece finished products are packed and collected, intensively transporting the connecting piece finished products to a specified warehouse for storage.
Compared with the prior art, the invention has the following advantages:
1. according to the curtain wall plate mounting connecting piece, the plates are connected in a clamping mode instead of an adhesive, so that the phenomenon that the plates fall off due to infirm bonding is avoided, and the use safety is improved;
2. according to the forming equipment for the curtain wall plate installation connecting pieces, the main plate is positioned through the positioning mechanism, and then the bending mechanism is used for sequentially bending the main plate up and down, so that the main plate can be prevented from sliding and upwarping, the orderly bending work is ensured, the connecting pieces can be bent and formed at the same time, and the processing efficiency is greatly improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of a curtain wall panel mounting connector provided by the invention before and after processing;
FIG. 2 is a schematic perspective view of a special molding apparatus according to the present invention;
FIG. 3 is a top view of a dedicated molding apparatus to which the present invention relates;
FIG. 4 is a front view of a dedicated molding apparatus to which the present invention relates;
FIG. 5 is a right side view of a dedicated molding apparatus to which the present invention relates;
FIG. 6 is an enlarged view of the portion of FIG. 3 taken along line A of the present invention;
FIG. 7 is an enlarged view of the portion of FIG. 3 of the present invention taken along line B;
FIG. 8 is a schematic plan view of a positioning post of the present invention;
FIG. 9 is a flow chart of the molding method of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 9.
A curtain wall plate mounting connecting piece comprises a main plate 1, fixing grooves 2, an upper top block 3 and a lower pressing block 4, wherein the fixing grooves 2 are symmetrically formed in the left side and the right side of the front end of the main plate 1, the fixing grooves 2 are of long strip structures with arc-shaped front and rear ends, a dividing groove is formed in the middle of the rear end of the main plate 1, the upper top block 3 is arranged on the upper surface of the rear end of the main plate 1, the lower pressing block 4 is arranged on the lower surface of the rear end of the main plate 1, the upper top block 3 and the lower pressing block 4 are of an integrally formed structure, the rear side wall of the upper top block 3 and the rear side wall of the lower pressing block 4 are not on the same plane, and the planes of the; the upper ejector block 3 can be inserted into the lower end of a curtain wall plate, and the lower pressing block 4 can fix another plate at the lower end of the plate connected with the upper ejector block 3 from the outer side, so that the plate can be connected by replacing an adhesive, the phenomenon that the plate falls off due to infirm bonding is avoided, and the use safety is improved; wherein:
in the process of forming the curtain wall plate installation connecting piece, special forming equipment is required to be used, the forming equipment comprises a workbench 5, a positioning mechanism 6 and a bending mechanism 7, the positioning mechanism 6 is installed at the front end of the workbench 5, and the bending mechanism 7 is installed at the rear end of the workbench 5;
the workbench 5 comprises a base plate 51, a fixed plate 52, a sliding plate 53 and a guide rod 54, wherein the fixed plate 52 is installed on the rear side of the upper end of the base plate 51, the sliding plate 53 is installed on the front side of the upper end of the base plate 51 in a sliding fit manner, the guide rod 54 is connected between the sliding plate 53 and the fixed plate 52, a through groove is formed in the side wall of the sliding plate 53, the guide rod 54 is contacted with the inner wall of the through groove in a sliding fit manner, the rear end of the guide rod 54 is fixed on the side wall of the fixed plate 52, and the front end of; after the sliding plate 53 is pulled out forwards, the positioning mechanism 6 is not shielded by the bending mechanism 7, so that the main plate 1 to be processed can be placed on the positioning mechanism 6 conveniently, and after the main plate 1 is placed and fixed, the sliding plate 53 is pushed inwards until the sliding plate 53 is attached to the fixed plate 52.
The upper end of the guide rod 54 is uniformly provided with anti-slip holes from front to back, the upper end of the inner wall of a through groove formed in the side wall of the sliding plate 53 is uniformly provided with spherical lugs 53a from front to back, the spherical lugs 53a are clamped in the anti-slip holes corresponding to the positions, and the spherical lugs 53a are made of rubber; the slide plate 53 can be prevented from being accidentally slid.
The positioning mechanism 6 comprises a mounting plate 61, a positioning guide rail 62, a mounting block 63, limiting blocks 64, a connecting rod 65, a vertical plate 66, a first pressing plate 67, a second pressing plate 68 and an inserting rod 69, the mounting plate 61 is mounted at the upper end of the sliding plate 53, the positioning guide rail 62 is uniformly mounted on the mounting plate 61 from left to right, the mounting block 63 is mounted at the upper end of the positioning guide rail 62 in a sliding fit manner, the limiting blocks 64 are symmetrically mounted on the mounting block 63 in a front-back manner in a sliding fit manner, the left and right adjacent limiting blocks 64 are connected with each other through the connecting rod 65, the vertical plates 66 are symmetrically arranged at the left and right sides of the mounting plate 61, the vertical plate 66 is mounted on the sliding plate 53, the first pressing plate 67 is mounted at the upper end of the vertical plate 66 at the left side of the mounting plate 61 through a hinge, the second pressing plate, an inserting rod 69 is connected between the first pressing plate 67 and the second pressing plate 68; after the positions of the mounting block 63 and the limiting block 64 are properly adjusted, the limiting block 64 can be clamped into the fixing groove 2 of the mainboard 1, the upper end of the mainboard 1 is limited by the first pressing plate 67 and the second pressing plate 68, and the situation that the mainboard 1 tilts upwards in the bending process is prevented.
The fixed plate 52 is uniformly provided with sliding grooves from left to right, the positions of the sliding grooves correspond to the positions of the positioning guide rails 62 one by one, positioning columns 52a are arranged in the sliding grooves in a sliding fit mode, adjusting screws 52b are connected between the lower ends of the positioning columns 52a and the side wall of the fixed plate 52, the front ends of the adjusting screws 52b are connected with the lower ends of the positioning columns 52a through bearings, the rear ends of the adjusting screws 52b are arranged on the side wall of the fixed plate 52 in a threaded connection mode, annular convex plates are arranged at the upper ends of the positioning columns 52a and are tightly attached to the lower end of; the purpose of adjusting the position of the positioning column 52a in the sliding groove is achieved by rotating the adjusting screw 52b, so as to ensure that the main board 1 can be tightly pressed between the positioning column 52a and the limiting block 64.
The front side of the mounting block 63 is provided with a mounting hole, the side wall of the positioning guide rail 62 is provided with a positioning hole, and the mounting hole is connected with the positioning hole opposite to the mounting hole through a positioning pin 62 a; the position of the mounting block 63 can be adjusted according to the distance between the two fixing grooves 2 formed on the main board 1, and the adjusted position can be fixed.
In the positioning guide rails 62, the left side wall of the positioning guide rail 62 positioned at the leftmost side of the mounting plate 61 and the right side wall of the positioning guide rail 62 positioned at the rightmost side of the mounting plate 61 are both provided with adjusting holes at equal intervals from front to back, and the left end and the right end of the connecting rod 65 are connected with the adjusting holes corresponding to the positions of the connecting rod through bolts; the position of the connecting rod 65 can be correspondingly adjusted according to the actual size of the fixing groove 2 formed in the main board 1, and the connecting rod is locked after the adjustment is finished.
The bending mechanism 7 comprises a transposition branch chain 71, a first support plate 72, a drive motor 73, a drive rod 74, a lower bending plate 75, a second support plate 76, a rotation motor 77, a rotation rod 78 and an upper bending plate 79, the transposition branch chain 71 is arranged on the fixed plate 52, the number of the transposition branch chains 71 is two, the two transposition branch chains 71 are arranged in bilateral symmetry, the first support plate 72 and the second support plate 76 are arranged at the upper end of the transposition branch chain 71, the drive motor 73 is arranged on the side wall of the first support plate 72 positioned on the right side of the fixed plate 52 through a motor base, the output shaft of the drive motor 73 is connected with one end of the drive rod 74 through a coupler, the other end of the drive rod 74 is arranged on the side wall of the first support plate 72 positioned on the left side of the fixed plate 52 through a bearing, the lower bending plate 75 is arranged on, an output shaft of the rotating motor 77 is connected with one end of a rotating rod 78 through a coupler, the other end of the rotating rod 78 is installed on the side wall of a second supporting plate 76 positioned on the left side of the fixing plate 52 through a bearing, and an upper bending plate 79 is installed on the rotating rod 78 from left to right; after the first supporting plate 72 and the second supporting plate 76 are adjusted through the transposition branched chain 71, the mainboard 1 can be bent downwards through the common matching of the driving motor 73, the driving rod 74 and the lower bending plate 75 or the mainboard 1 can be bent upwards through the mutual matching of the second supporting plate 76, the rotating motor 77, the rotating rod 78 and the upper bending plate 79, the ordered proceeding of bending forming work can be guaranteed, and the forming efficiency is greatly improved because the plurality of mainboards 1 can be bent and processed at the same time.
The transposition branched chain 71 comprises a transition gear 711, a first rack 712 and a second rack 713, the transition gear 711 is mounted at the upper end of the fixing plate 52 through a bearing, the outer side of the transition gear 711 is meshed with the inner side of the first rack 712, the inner side of the transition gear 711 is meshed with the outer side of the second rack 713, the first rack 712 and the second rack 713 are mounted on the fixing plate 52 in a sliding fit mode, a first support plate 72 is mounted on the first rack 712, and a second support plate 76 is mounted on the second rack 713; when the first support plate 72 is pulled backwards manually, under the connecting action of the transition gear 711, the first rack 712 connected with the first support plate 72 moves backwards, and the second rack 713 connected with the second support plate 76 moves forwards, so that the main plate 1 can be bent upwards to form the upper ejector block 3 by the structures of the rotating motor 77 and the like installed on the second support plate 76, and on the contrary, when the second support plate 76 is pushed forwards manually, the main plate 1 can be bent downwards to form the lower pressing block 4 by the structures of the driving motor 73 and the like installed on the first support plate 72.
The driving rod 74 and the lower bending plate 75 and the rotating rod 78 and the upper bending plate 79 are connected through bolts; the lower bending plate 75 and the upper bending plate 79 can be replaced according to actual processing requirements.
The invention also provides a method for processing the curtain wall plate mounting connecting piece by using the forming equipment, which comprises the following steps:
s1, punching: punching two fixing grooves 2 which are symmetrically arranged left and right on the upper end face of the front side of the main board 1 by using punching equipment, and punching a dividing groove in the middle of the rear side of the main board 1;
s2, feeding: fixing the mainboard 1 after S1 on the positioning mechanism 6 one by one to prevent the mainboard 1 from sliding and shaking up and down;
s3, forming: bending the main board 1 by using a forming mechanism, machining an upper ejector block 3 at the upper end of the main board 1, and machining a lower pressing block 4 at the lower end of the main board 1 to obtain a finished connecting piece;
s4, blanking: taking out the finished connecting piece from the positioning mechanism 6 to prepare for the next processing work;
s5, collecting: and (4) after quantitative connecting piece finished products are packed and collected, intensively transporting the connecting piece finished products to a specified warehouse for storage.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.