CN105149991B - A kind of solar energy panel frame special fixture with beam structure - Google Patents

A kind of solar energy panel frame special fixture with beam structure Download PDF

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Publication number
CN105149991B
CN105149991B CN201510420584.2A CN201510420584A CN105149991B CN 105149991 B CN105149991 B CN 105149991B CN 201510420584 A CN201510420584 A CN 201510420584A CN 105149991 B CN105149991 B CN 105149991B
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China
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block
solar energy
lagging
panel frame
plate
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CN201510420584.2A
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CN105149991A (en
Inventor
李爱军
李欢
刘世泉
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Foshan Pratic CNC Science and Technology Co Ltd
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Foshan Pratic CNC Science and Technology Co Ltd
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Abstract

A kind of solar energy panel frame special fixture with beam structure, fixture include pedestal, crossbeam and two columns, and the pedestal is disposed with clamping station from front to back, and the beam erection is provided with hold-down devices in the top of the clamping station, the crossbeam;The clamping station is sequentially installed with side plate reference block and the first lagging reference block from front to back, backup is provided with front of the side plate reference block and compresses reference block, the backup compresses reference block, and by drive control, it is moved forward and backward, the workpiece backup being positioned on the side plate reference block is offseted to the preceding reference plane of the first lagging reference block, and by Work-sheet pressing in the preceding reference plane;The hold-down devices workpiece, which pushes, to carry out compressing a kind of solar energy panel frame special fixture with beam structure of present invention proposition, frame workpiece can be carried out positioning in different faces, meet the design of workpiece geometries bayonet socket, clamping station can arrangement design, clamping efficiency is high, improves machining accuracy.

Description

A kind of solar energy panel frame special fixture with beam structure
Technical field
The present invention relates to clamp art, more particularly to a kind of solar energy panel frame exclusive clamps with beam structure Tool.
Background technology
Solar panels are made up of foreboard, EVA, solar battery sheet, EVA and the Rotating fields of backboard 5 successively from top to bottom, wherein Foreboard is the safety glass for having high transmission rate, and solar panels are entrenched in solar energy panel frame.Existing solar energy panel frame Using aluminium alloy extrusions, it is made by way of founding, extruding, then the hole position that design is needed on frame is added by Digit Control Machine Tool Work.
Need to carry out clamping positioning to it when processing solar energy panel frame workpiece, needed for the workpiece of its special shape The bayonet socket to be fastened with its geometry, according to general clamping fixture, then clamp and do not fasten and be easily damaged element.If Simply use general fixture under pressure, then for solar energy panel frame lagging without clamping action, also with less There is antihunt action, cause the machining accuracy of workpiece low, and easily lagging deformation is occurred, reduce the qualification rate of product, make Into waste.
The content of the invention
, can be to frame work it is an object of the invention to propose a kind of solar energy panel frame special fixture with beam structure Part positioned in different faces, meets the design of workpiece geometries bayonet socket, clamping station can arrangement design, clamping efficiency is high, Improve machining accuracy.
To use following technical scheme up to this purpose, the present invention:
A kind of solar energy panel frame special fixture with beam structure, for clamping solar energy panel frame, including pedestal, Crossbeam and two columns, the pedestal are disposed with the clamping station of 1 or more than 1 from front to back, and the crossbeam passes through The column support of the pedestal rear and front end is located at the top of the clamping station, and the crossbeam corresponds to the position of the clamping station Install and be equipped with hold-down devices;The clamping station is sequentially installed with side plate reference block and the first lagging reference block from front to back, Empty avoiding gap is left between the side plate reference block and the first lagging reference block;
The upper reference plane of the side plate reference block is level reference, for providing reference plane to the solar energy panel frame Side plate or supporting plate;
The upper reference plane of the first lagging reference block provides first crosspiece of the reference plane to the solar energy panel frame Plate;The preceding reference plane of the first lagging reference block includes providing reference plane to the benchmark boss of the supporting plate and provides base Quasi- face is to the 3rd lagging of the solar energy panel frame or the benchmark groove of the first lagging, the benchmark boss and the base Quasi- groove forms the step for empty avoiding;
Backup is provided with front of the side plate reference block and compresses reference block, the backup compresses reference block by drive control It is moved forward and backward, and the solar energy panel frame backup being positioned on the side plate reference block is offseted to the first lagging benchmark The preceding reference plane of block, and the solar energy panel frame is pressed in the preceding reference plane;
The hold-down devices are respectively to institute in the upper reference plane of the level reference and the first lagging reference block State solar energy panel frame and push and compressed.
Illustrate further, the width of the level reference is more than the width of the side plate, and the level reference is set It is equipped with the avoiding hollow groove raised for the lagging of empty avoiding solar energy panel frame second.
Illustrate further, the crossbeam is provided with long through groove, and the hold-down devices are adjustable by the long through groove Section is installed on the crossbeam.
Illustrate further, the backup compresses and is provided with cushion film on the panel of reference block backup workpiece.
Illustrate further, one end of the crossbeam is articulated with the rear column of the rear end of the pedestal, institute by shaft State crossbeam the other end hold the front end for riding over the pedestal front column upper end, the front column is provided with described for fastening The buckling parts of beam-end, the end of the crossbeam are equipped with buckled recess.
Illustrate further, the hold-down devices include bolt, nut and pressure head, and the bottom of the bolt is provided with described Pressure head, the bolt are fixedly clamped and are installed on the crossbeam up and down by two nuts, and the hold-down devices pass through regulation The bolt adjusts the height and position of the pressure head positioned at the position of two nuts.
Illustrate further, the backup compresses reference block and controls it to move forward and backward by gripping push rods, and the backup compresses The position that reference block corresponds to the clamping station is arranged at the upper surfaces of the gripping push rods, and the upper surface of the pedestal, which is provided with, to be used In the loose slot for installing the gripping push rods, the gripping push rods by drive control can fore-aft travel in the loose slot, The backup compresses the upper surface that reference block protrudes from the pedestal, and positioned at each side plate reference block adjacent side.
Illustrate further, the gripping push rods by pusher cylinder control can fore-aft travel in the loose slot.
Illustrate further, the backup compresses reference block and controls it to move forward and backward by gripping push rods, and the backup compresses The position that reference block corresponds to the clamping station is arranged at the upper surfaces of the gripping push rods, and the bottom of the pedestal, which is provided with, to be used for The loose slot for installing the gripping push rods is used for the cover plate of back cover, and the gripping push rods are locked in institute by the cover plate by screw State in loose slot;
The loose slot corresponds to the groove that each clamping station is provided with 1 or more than 1, and the backup compresses Reference block passes through the groove, and protrudes from the upper surface of the pedestal, and is correspondingly positioned at the neighbour of each side plate reference block Side, the gripping push rods by drive control can fore-aft travel in the loose slot, the gripping push rods drive the backup Reference block is compressed to move in the groove.
Illustrate further, upper reference plane, benchmark boss and the benchmark groove of the first lagging reference block are set respectively It is equipped with cushion film.
Beneficial effects of the present invention:1st, raised positions some to workpiece carry out empty avoiding design, will not be some to workpiece convex The part risen carries out compression stress, avoids deforming to frame;2nd, same clamping station, by the way that workpiece turning is again fixed Position, you can side plate or lagging to solar energy panel frame are clamped positioning, carry out the processing in different faces, practical; 3rd, machining accuracy and the qualification rate of product are improved;4th, crossbeam has adjustability, simple to install.
Brief description of the drawings
Fig. 1 is the structural representation of solar energy panel frame;
Fig. 2 is the structural representation of one embodiment of the present of invention;
Fig. 3 is the structural representation of an alternative embodiment of the invention;
Fig. 4 is the polycrystalline substance schematic diagram of one embodiment of the present of invention;
Fig. 5 is the cross-sectional view of the pedestal of one embodiment of the present of invention;
Fig. 6 is the view that one embodiment of the present of invention is used for clamping workpiece side plate;
Fig. 7 is the view that one embodiment of the present of invention is used for the lagging of clamping workpiece first;
Fig. 8 is the view that one embodiment of the present of invention is used for clamping workpiece supporting plate;
Fig. 9 is the view that an alternative embodiment of the invention is used for the lagging of clamping workpiece first;
Figure 10 is the view that an alternative embodiment of the invention is used for clamping workpiece supporting plate;
Figure 11 is the view that an alternative embodiment of the invention is used for clamping workpiece side plate;
Figure 12 is the cross-sectional view of the pedestal of one embodiment of the present of invention.
Wherein:Solar energy panel frame 1, side plate 11, the first lagging 12, the second lagging 13, the 3rd lagging 14, neck 15th, supporting plate 16;
Pedestal 2, crossbeam 21, column 22, clamping station 3, loose slot 201, groove 202, cover plate 203, slide rail 204, fastening Groove 210, hold-down devices 211, long through groove 212, rear column 221, front column 222, shaft 223, buckling parts 224, bolt 2111st, nut 2112, pressure head 2113, backup compress reference block 31, side plate reference block 32, the first lagging reference block 33, empty avoiding Gap 300, gripping push rods 301, pusher cylinder 302, cushion film 311, level reference 321, avoiding hollow groove 322, benchmark boss 331st, benchmark groove 332, step 333, the upper surface 3011 of gripping push rods, cylinder mount frame 01.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
A kind of solar energy panel frame special fixture with beam structure, for clamping solar energy panel frame 1, including pedestal 2nd, crossbeam 21 and two columns 22, the pedestal 2 is disposed with the clamping station 3 of 1 or more than 1 from front to back, described Crossbeam 21 is set up in the top of the clamping station 3 by the column 22 of the rear and front end of pedestal 2, and the crossbeam 21 corresponds to The position of the clamping station 3 is provided with hold-down devices 211;The clamping station 3 is sequentially installed with side plate benchmark from front to back The lagging reference block 33 of block 32 and first, empty avoiding is left between the side plate reference block 32 and the first lagging reference block 33 Gap 300;
The upper reference plane of the side plate reference block 32 is level reference 321, for providing reference plane to the solar energy The side plate 11 or supporting plate 16 of edges of boards frame 1;
The upper reference plane of the first lagging reference block 33 provides first horizontal stroke of the reference plane to the solar energy panel frame 1 Plate washer 12;The preceding reference plane of the first lagging reference block 33 includes providing benchmark boss of the reference plane to the supporting plate 16 331 and reference plane is provided to the 3rd lagging 14 of the solar energy panel frame 1 or the benchmark groove 332 of the first lagging 12, The benchmark boss 331 and the benchmark groove 332 form the step 333 for empty avoiding;
The front of the side plate reference block 32 is provided with backup and compresses reference block 31, and the backup compresses reference block 31 by driving It is moved forward and backward for dynamic control, and the backup of solar energy panel frame 1 being positioned on the side plate reference block 32 is offseted to described first The preceding reference plane of lagging reference block 33, and the solar energy panel frame 1 is pressed in the preceding reference plane;
The hold-down devices 211 are respectively to the level reference 321 and the upper base of the first lagging reference block 33 The solar energy panel frame 1, which pushes, on quasi- face is compressed.
As shown in figure 1, solar energy panel frame 1 includes a side plate 11 and three laggings, before and after the side plate 11 End is respectively equipped with the first lagging 12 and the 3rd lagging 14, between first lagging 12 and the 3rd lagging 14 The second lagging 13, second lagging 13, the 3rd lagging 14 and institute are provided with close to the position of the 3rd lagging 14 State side plate 11 and form the neck 15 for fixing solar panels, branch is provided between first lagging 12 and second lagging 13 Fagging 16, the supporting plate 16 connect the lagging 13 of the first lagging 12 and second.The present invention combines solar energy panel frame 1 Specific aluminium profile structure design, propose it is a kind of meet its frame bayonet socket design fixture, as shown in figs. 2-12, by solar panels Frame 1 be positioned over the present invention fixture in carry out clamping processing when, the benchmark boss 331 and the benchmark groove 332 are formed The step 333 raised for 1 second lagging of empty avoiding solar energy panel frame 13, raised positions some to workpiece carry out empty avoiding and set Meter, will not raised parts some to workpiece carry out compression stress, avoid deforming to frame, simultaneously because coordinate the sun The structure design of energy edges of boards frame 1, therefore, clamping of the fixture to solar energy panel frame 1 is more firm, and same clamping work Position 3, by the way that workpiece turning is repositioned, you can positioning is clamped to the side plate 11 or lagging of solar energy panel frame 1, from And the processing in different faces is carried out, and it is practical, improve the qualification rate of machining accuracy and product, the direction of arrow in wherein Fig. 6 For direction instruction from front to back.
Illustrate further, the width of the level reference 321 is more than the width of the side plate 11, the horizontal reference Face 321 is provided with the avoiding hollow groove 322 raised for 1 second lagging of empty avoiding solar energy panel frame 13.
The width of the level reference 321 of side plate reference block 32 is more than the width of the side plate 11 of solar energy panel frame 1, makes too When positive energy edges of boards frame 1 is placed on level reference 321 using its side plate 1 as bottom surface, what can be stablized be placed on horizontal reference On face 321, will not occur falling phenomenon partially because of short of width.
Illustrate further, the crossbeam 21 is provided with long through groove 212, and the hold-down devices 211 pass through described elongated Groove 212 is adjustable to be installed on the crossbeam 21.
Hold-down devices 211 are slidably adjusted in long through groove 212, according on pedestal 2 to be locked when crossbeam 21 Setting to adjust the position that it is pushed for clamping station 3, has adjustability, simple to install.
Illustrate further, the backup compresses and is provided with cushion film 311 on the panel of the backup workpiece of reference block 31.
When the design of cushion film 311 avoids the backup from compressing, reference block makes workpiece easily grind the rigid contact of workpiece Damage, influence the presentation quality of workpiece.
Illustrate further, one end of the crossbeam 21 is articulated with the rear vertical of the rear end of the pedestal 2 by shaft 223 Post 221, the other end of the crossbeam 21 hold the upper end of the front column 222 for the front end for riding over the pedestal 2, the front column 222 The buckling parts 224 for fastening the end of crossbeam 21 is provided with, the end of the crossbeam 21 is equipped with buckled recess 210。
Crossbeam 21 by the hinged design of shaft 223 it is retractable be arranged at pedestal 2, when placing workpiece, by crossbeam 21 Opening lifts, and workpiece directly can be put into from top on clamping station 3, and operation is easier, improves production efficiency.
Illustrate further, the hold-down devices 211 include bolt 2111, nut 2112 and pressure head 2113, the bolt 2111 bottom is provided with the pressure head 2113, and the bolt 2111 is fixedly clamped installation by two nuts about 2112 In the crossbeam 21, the hold-down devices 211 by adjust the bolt 2111 positioned at the position of two nuts 2112 come Adjust the height and position of the pressure head 2113.
Pressure head 2113 adjusts pressure head 2113 apart from horizontal stroke by regulating bolt 2111 in the position of upper and lower two nuts 2112 The height of beam 21, it is used to pass through hand compared with using lower air cylinder so as to change height of the pressure head 2113 apart from pedestal 2 The structure of pressure head 2113 of dynamic regulation height is more firm, and service life is longer.
Illustrate further, the backup compresses reference block 31 and controls it to move forward and backward by gripping push rods 301, the backup The position for compressing the corresponding clamping station 3 of reference block 31 is arranged at the upper surface 3011 of the gripping push rods 301, the pedestal 2 upper surface is provided with the loose slot 201 for being used for installing the gripping push rods 301, and the gripping push rods 301 can by drive control In in the loose slot 201, the backup compresses reference block 31 and protrudes from the upper surface of the pedestal 2 fore-aft travel, and is located at The adjacent side of each side plate reference block 32.
Backup compresses the design that reference block 31 combines gripping push rods 301, can be according to clamping station on a gripping push rods 301 3 quantity come set backup compress reference block 31 quantity, pass through the promotion of a gripping push rods 301, you can realize multiple dresses The clamping of workpiece on station 3 is pressed from both sides, efficiency high, effectively reduces energy consumption.
Illustrate further, the gripping push rods 301 by pusher cylinder 302 control can fore-aft travel in the loose slot In 201.
The side of pedestal 2 is provided with cylinder mount frame 01, for fixing pusher cylinder 302, by cylinder to gripping push rods 301 Promoted, backup is compressed reference block 31 and the compression that offsets is carried out to workpiece, there is stable clamping force, and there is controllability.
Illustrate further, the backup compresses reference block 31 and controls it to move forward and backward by gripping push rods 301, the backup The position for compressing the corresponding clamping station 3 of reference block 31 is arranged at the upper surface 3011 of the gripping push rods 301, the pedestal 2 bottom, which is provided with, is used for the loose slot 201 for installing the gripping push rods 301 and the cover plate 203 for back cover, the cover plate 203 The gripping push rods 301 are locked in the loose slot 201 by screw;
The loose slot 201 corresponds to the groove 202 that each clamping station 3 is provided with 1 or more than 1, described Backup compresses reference block 31 and passes through the groove 202, and protrudes from the upper surface of the pedestal 2, and is correspondingly positioned at each described The adjacent side of side plate reference block 32, the gripping push rods 301 by drive control can fore-aft travel in the loose slot 201, institute Stating gripping push rods 301 drives the backup compression reference block 31 to be moved in the groove 202.
The structure steganography of gripping push rods 301 is locked in loose slot 201 in the inside of pedestal 2 by cover plate 203 Portion, avoiding fixture, gripping push rods 301 drop out out of pedestal 2, influence normal mounting and the use of fixture in mobile move up, and By the design of groove 202, the moving range that backup compresses reference block 31 is limited in advance, effective extension backup pressing device Service life, while avoid driving failure to cause the excessive phenomenon of clamping force to occur.
Illustrate further, upper reference plane, benchmark boss 331 and the benchmark groove of the first lagging reference block 33 332 are respectively arranged with cushion film.Rigid contact is avoided, prevents workpiece to be worn, and cushion film has cushioning effect, workpiece is existed Under the processing of cutter, there is shock resistance, there is provided the machining accuracy of workpiece.
Illustrate further, the cell wall of the loose slot 201 is provided with the slide rail being engaged with the gripping push rods 301 204.As shown in figure 12, slide rail 204 is provided with, avoids gripping push rods 301 that upper and lower play occurs in the presence of external force, it is ensured that The clamping effect and clamping precision of clamping.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area Personnel would not require any inventive effort the other embodiments that can associate the present invention, and these modes are fallen within Within protection scope of the present invention.

Claims (6)

  1. A kind of 1. solar energy panel frame special fixture with beam structure, for clamping solar energy panel frame, it is characterised in that: Including pedestal, crossbeam and two columns, the pedestal is disposed with the clamping station of more than 1, the crossbeam from front to back The top of the clamping station is located at by the column support of the pedestal rear and front end, the crossbeam corresponds to the clamping station Position be provided with hold-down devices;The clamping station is sequentially installed with side plate reference block and the first lagging benchmark from front to back Block, empty avoiding gap is left between the side plate reference block and the first lagging reference block;
    The upper reference plane of the side plate reference block is level reference, for providing side of the reference plane to the solar energy panel frame Plate or supporting plate;
    The upper reference plane of the first lagging reference block provides first lagging of the reference plane to the solar energy panel frame;Institute Stating the preceding reference plane of the first lagging reference block includes providing reference plane to the benchmark boss of the supporting plate and provides reference plane To the 3rd lagging of the solar energy panel frame or the benchmark groove of the first lagging, the benchmark boss and the benchmark are recessed Groove forms the step for empty avoiding;
    Backup is provided with front of the side plate reference block and compresses reference block, the backup compresses reference block by drive control before it After move, the solar energy panel frame backup being positioned on the side plate reference block is offseted to the first lagging reference block Preceding reference plane, and the solar energy panel frame is pressed in the preceding reference plane;
    The hold-down devices respectively in the upper reference plane of the level reference and the first lagging reference block it is described too Positive energy edges of boards frame, which pushes, to be compressed;
    The backup compresses reference block and controls it to move forward and backward by gripping push rods, and the backup compresses reference block and corresponds to the clamping The position of station is arranged at the upper surface of the gripping push rods, and the bottom of the pedestal, which is provided with, to be used to install the gripping push rods The gripping push rods are locked in the loose slot by loose slot and the cover plate for back cover, the cover plate by screw;
    The loose slot corresponds to the groove that each clamping station is provided with more than 1, and the backup compresses reference block and worn The groove is crossed, and protrudes from the upper surface of the pedestal, and is correspondingly positioned at the adjacent side of each side plate reference block, the folder Tight push rod by drive control can fore-aft travel in the loose slot, the gripping push rods drive the backup to compress reference block Moved in the groove;
    The width of the level reference is more than the width of the side plate, and the level reference is provided with for empty avoiding solar energy The raised avoiding hollow groove of the lagging of edges of boards frame second;
    The crossbeam is provided with long through groove, and the hold-down devices are installed on the horizontal stroke by the way that the long through groove is adjustable Beam.
  2. A kind of 2. solar energy panel frame special fixture with beam structure according to claim 1, it is characterised in that:Institute State and be provided with cushion film on the panel of backup compression reference block backup workpiece.
  3. A kind of 3. solar energy panel frame special fixture with beam structure according to claim 1, it is characterised in that:Institute State crossbeam one end be articulated with by shaft the pedestal rear end rear column, the other end of the crossbeam hold ride over it is described The upper end of the front column of the front end of pedestal, the front column are provided with the buckling parts for fastening the beam-end, the horizontal stroke The end of beam is equipped with buckled recess.
  4. A kind of 4. solar energy panel frame special fixture with beam structure according to claim 1, it is characterised in that:Institute Stating hold-down devices includes bolt, nut and pressure head, and the bottom of the bolt is provided with the pressure head, and the bolt passes through two institutes State to be fixedly clamped above and below nut and be installed on the crossbeam, the hold-down devices are located at two nuts by adjusting the bolt Position adjust the height and position of the pressure head.
  5. A kind of 5. solar energy panel frame special fixture with beam structure according to claim 1, it is characterised in that:Institute State gripping push rods by pusher cylinder control can fore-aft travel in the loose slot.
  6. A kind of 6. solar energy panel frame special fixture with beam structure according to claim 1, it is characterised in that:Institute Upper reference plane, benchmark boss and the benchmark groove for stating the first lagging reference block are respectively arranged with cushion film.
CN201510420584.2A 2015-07-16 2015-07-16 A kind of solar energy panel frame special fixture with beam structure Active CN105149991B (en)

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CN201510420584.2A CN105149991B (en) 2015-07-16 2015-07-16 A kind of solar energy panel frame special fixture with beam structure

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Application Number Priority Date Filing Date Title
CN201510420584.2A CN105149991B (en) 2015-07-16 2015-07-16 A kind of solar energy panel frame special fixture with beam structure

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CN105149991B true CN105149991B (en) 2018-02-02

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8641337B2 (en) * 2010-09-13 2014-02-04 Thermwood Corporation Method of forming parts on a CNC machine
US8534530B2 (en) * 2011-04-27 2013-09-17 Blue Origin, Llc Inflatable ring for supporting friction welding workpieces, and associated systems and methods
CN202846222U (en) * 2012-09-29 2013-04-03 东风襄阳旅行车有限公司 Pneumatic drilling fixture
CN203664769U (en) * 2013-12-31 2014-06-25 河北路友铁路机车车辆配件有限公司 Numerical control double-faced milling machine for outer contours of hook tail frames
CN203992540U (en) * 2014-09-01 2014-12-10 佛山市圣特斯数控设备有限公司 Crankshaft milling cap mouth special plane
CN105014444B (en) * 2015-07-16 2017-12-05 佛山市普拉迪数控科技有限公司 A kind of solar energy panel frame special fixture with retractable beam structure

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Address after: Block 1 and block 3, No. 9, Lexin Avenue, Leping Town, Sanshui District, Foshan City, Guangdong Province

Patentee after: Guangdong Pradi Technology Co., Ltd

Address before: 528137 No. 70, C District, Sanshui Central Industrial Park, Guangdong, Foshan

Patentee before: FOSHAN PRATIC CNC SCIENCE & TECHNOLOGY Co.,Ltd.