CN111017539A - Automatic transportation system and transportation method thereof - Google Patents
Automatic transportation system and transportation method thereof Download PDFInfo
- Publication number
- CN111017539A CN111017539A CN201811174367.XA CN201811174367A CN111017539A CN 111017539 A CN111017539 A CN 111017539A CN 201811174367 A CN201811174367 A CN 201811174367A CN 111017539 A CN111017539 A CN 111017539A
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- China
- Prior art keywords
- hanger
- rack
- product
- manipulator
- frame
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
Abstract
The invention provides an automatic conveying system and a conveying method thereof, which are used for conveying products to a processing position and comprise a product conveying mechanism, a hanger frame lifting mechanism and a crown block mechanism; the product transport mechanism comprises a streamline and a first manipulator arranged on one side of the streamline, the hanger transport mechanism comprises a mounting and dismounting machine, a rotary transport assembly and a second manipulator arranged between the mounting and dismounting machine and the rotary transport assembly, and the rotary transport assembly comprises a rail and a rotary piece arranged on the rail. According to the invention, the first manipulator is utilized to convey the product between the streamline and the assembling and disassembling machine, the assembling and disassembling machine is used for assembling or disassembling the product from the hanger, the rotary piece is used for installing or taking away the hanger on or from the hanger frame, and the crane is utilized for transporting the hanger frame between the processing position and the hanger frame lifting mechanism, so that automatic loading and unloading are realized, the loading and unloading can be completed by the same automatic transportation system, the labor cost and the occupied area are saved, and the operation efficiency is improved. The invention also provides a transportation method of the automatic transportation system.
Description
Technical Field
The invention relates to an automatic conveying system and a conveying method thereof, in particular to an automatic conveying system for a surface treatment production line and a conveying method thereof.
Background
The existing surface treatment production lines such as various large anode lines, cleaning lines, stripping lines, micro-arc oxidation lines and the like are generally arranged in a manner that a feeding area and a discharging area are separated, and manual feeding and discharging are generally carried out in the feeding area, so that the automation degree is low, the labor cost is high, and the operation efficiency is low.
Disclosure of Invention
In view of the above, it is necessary to provide an automatic transportation system and a transportation method thereof to solve the above problems.
An automated transport system for transporting products to a processing location. The automatic conveying system comprises a product conveying mechanism, a hanger frame lifting mechanism and a crown block mechanism, wherein the hanger conveying mechanism and the hanger frame lifting mechanism are arranged on one side of the product conveying mechanism; the product conveying mechanism comprises a flow line and a first manipulator, and the first manipulator is arranged on one side of the flow line and is used for grabbing products from the flow line onto the hanger conveying mechanism; the hanger rack lifting mechanism is used for bearing and lifting a hanger rack provided with a hanger; the rack conveying mechanism comprises a mounting and dismounting machine, a rotary conveying assembly and a second manipulator, the mounting and dismounting machine is arranged adjacent to the first manipulator, the mounting and dismounting machine is used for mounting and dismounting a product from the rack, the rotary conveying assembly is arranged between the mounting and dismounting machine and the rack lifting mechanism, the rotary conveying assembly comprises a track and at least one rotary piece arranged on the track, the rotary piece can move along the track and rotate relative to the track so as to mount or take the rack on or off the rack, and the second manipulator is arranged between the mounting and dismounting machine and the rotary piece and is used for conveying the rack between the mounting and dismounting machine and the rotary piece; the overhead traveling crane mechanism is erected on the hanger frame lifting mechanism and the machining position, and is used for conveying the hanger frame between the hanger frame lifting mechanism and the machining position.
A transportation method comprises a feeding method and a discharging method, wherein the feeding method comprises the following steps:
the rotating piece clamps the hanger from the hanger rack arranged on the hanger rack lifting mechanism and rotates relative to the track;
the second manipulator grabs the hanging tool from the rotating piece and places the hanging tool on the assembling and disassembling machine;
the first manipulator grabbing the product from the flowline onto the assembler, the assembler mounting the product to the hanger;
the second machine grabs the hanger on the assembling and disassembling machine onto the rotating piece;
the rotating piece is used for mounting the hanger on the hanger rack;
the rack lifting mechanism drives the rack to ascend, and the overhead traveling crane mechanism takes away the rack and places the rack to a processing position;
the blanking method comprises the following steps:
the overhead traveling crane mechanism takes the hanger frame away from the processing station and puts the hanger frame on the hanger frame lifting mechanism;
the rotating piece takes the hanger away from the hanger rack and then rotates relative to the track;
the second manipulator grabs the hanger from the rotating piece to the assembling and disassembling machine;
the assembling and disassembling machine is used for disassembling the product from the hanging tool;
the first mechanical arm grabs the product from the assembling and disassembling machine to the streamline, and the streamline discharges the product.
Compared with the prior art, the product is conveyed between the streamline and the assembling and disassembling machine by the aid of the first manipulator, the product is assembled or disassembled from the hanger by the assembling and disassembling machine, the hanger is assembled or disassembled on or from the hanger frame by the rotating piece, the hanger frame is transported between the machining station and the hanger frame lifting mechanism by the aid of the crown block, automatic loading and unloading are achieved, loading and unloading can be completed by the same automatic transportation system, labor cost and occupied area are saved, and operating efficiency is improved.
Drawings
Fig. 1 is a perspective view of an automatic transportation system according to an embodiment of the present invention.
Fig. 2 is a partial perspective view of the automated transport system shown in fig. 1.
Fig. 3 is a flow chart of a feeding method of a transportation method according to an embodiment of the present invention.
Fig. 4 is a flow chart of a blanking method of a transportation method according to an embodiment of the present invention.
Description of the main elements
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "or/and" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and 2, the present invention provides an automatic conveying system 100, which can convey a product 200 to a processing station 300 for processing through a material rack assembly 400, and convey the processed product from the processing station 300 to a quality inspection station (not shown) to complete blanking. The automatic transport system 100 includes a product transport mechanism 10, a rack transport mechanism 20, a rack elevation mechanism 30, and an overhead traveling crane mechanism 40. The hanger transport mechanism 20 and the hanger rack lifting mechanism 30 are disposed at one side of the product transport mechanism 10. Overhead traveling crane mechanism 40 erects in the station of adding 300 hanger transport mechanism 20 with hanger frame elevating system 30 top, hanger transport mechanism 20 with hanger frame elevating system 30 locates one side of overhead traveling crane mechanism 40, the station of adding 300 locates the opposite side of overhead traveling crane mechanism 40.
The rack assembly 400 includes a rack 410 and a plurality of racks 420. The hanger rack 410 is used for fixing a plurality of hangers 420. The hanger 420 is used to fix a plurality of products 200.
The product transport mechanism 10 comprises a flow line 11, a placement table 12, a feeding manipulator 13 and at least one first manipulator 14. The flow line 11 includes a feeding flow line 111, a discharging flow line 112 and a lifting frame 113. The material feeding flow line 111 and the material discharging flow line 112 are long and are arranged in parallel in a row. The material lifting frame 113 is erected above the material feeding line 111 and the material discharging line 112, and is used for lifting and positioning the product 200 on the material feeding line 111. The placing table 12 and the feeding manipulator 13 are provided on one side of the feeding line 111. The feeding manipulator 13 is used for grabbing products from the placing table 12 to the feeding line 111. The first manipulator 14 is disposed at one side of the blanking flow line 112, and is used for transferring the products 200 between the carrier 113 and the rack transport mechanism 20.
The hanger transportation mechanism 20 is disposed on a side of the blanking flow line 112 away from the feeding flow line 111, and includes at least one assembling and disassembling machine 21, at least one rotating transportation assembly 22, and a second manipulator 23. The mounting and dismounting machine 21 is disposed adjacent to the first robot 14 for mounting and dismounting the product 200 on the hanger 420. The rotary transport assembly 22 is disposed between the assembling and disassembling machine 21 and the rack lifting mechanism 30. The rotary transport assembly 22 includes a track 221, at least one rotary member 222, a rotary drive member 223 (not shown), a movable drive member 224, and a positioning member 225 (not shown). The track 221 is perpendicular to the direction of extension of the flow line 11. The at least one rotating member 222 is disposed on the track 221, can move along the track 221, and can rotate relative to the track 221. The rotary driving member 223 is disposed in the rotary member 222 for driving the rotary member 222 to rotate. The movable driving member 224 is disposed in the rotating member 222, and is used for driving the rotating member 222 to move on the track 221. The positioning element 225 is disposed on the rotating element 222 and electrically connected to the rotating element 222, the rotating driving element 223 and the moving driving element 224. The positioning member 225 is used for sensing whether the hanger 420 is on the hanger rack 410 or not, so as to adjust the position of the rotating member 222 on the rail 221, and thus the rotating member 222 can mount or remove the hanger 420 on or from the hanger rack 410. The rotating member 222 is provided with two clamping jaws 2221, and the two clamping jaws 2221 are slidably disposed on the rotating member 222 to clamp the hanger 420. The second manipulator 23 is disposed between the assembling and disassembling machine 21 and the rotating transportation assembly 22, and is configured to transfer the hanger 420 between the assembling and disassembling machine 21 and the rotating transportation assembly 22. In this embodiment, the rotary member 222 can rotate 180 degrees with respect to the track 221.
The hanger rack lifting mechanism 30 comprises two opposing support brackets 31. The distance between the two support frames 31 is adapted to the length of the rack 410. Each of the support frames 31 is provided with a lifting portion 32. The two lifting portions 32 are used to carry and lift the rack 410 together. The connecting line of the two supporting frames 31 is parallel to the rail 221.
The crown block mechanism 40 includes a crown block frame 41 and a crown block 42. The overhead crane frame 41 is erected above the processing station 300, the hanger transport mechanism 20, and the hanger frame lifting mechanism 30. The crown block 42 is movably arranged on the crown frame 41. The crown block 42 is used to transfer the hanger rack 410 between the hanger rack lifting mechanism 30 and the processing station 300.
Referring to fig. 3 and 4, the invention further provides a transportation method, which comprises a feeding method and a blanking method.
The feeding method comprises the following steps:
s101: the feeding manipulator 13 grabs the products 200 from the placing table 12 and places the products on the feeding streamline 111;
s102: the feeding line 111 transports the product to the carrier 113, and the carrier 113 lifts the product 200 into position;
s103: the rotating member 222 holds the hanger 420 from the hanger holder 410 provided in the lifting unit 32, and rotates 180 degrees with respect to the rail 221 so that the hanger 420 faces the second robot 23;
s104: the second manipulator 23 picks up the hanger 420 from the rotating member 222 and places the hanger on the assembling and disassembling machine 21;
s105: the first manipulator 14 grabs the product 200 from the lifting frame 113 onto the assembling and disassembling machine 21, and the assembling and disassembling machine 21 mounts the product to the hanging tool 420;
s106: the second manipulator 23 picks up the hanger 420 with the product 200 from the assembling and disassembling machine 21 onto the rotating member 222;
s107: the rotating member 222 holds the hanger 420 and rotates 180 degrees and moves with respect to the rail 221, and mounts the hanger 420 to the hanger bracket 410;
s108: the lifting part 32 drives the rack 410 to ascend, and the crown block 42 takes the rack 410 from the lifting part 32 and puts the rack in the processing station 300 for processing.
It should be noted that the step S103 may be performed simultaneously with the step S101, and the step S104 may be performed simultaneously with the step S102, only that the step S102 is performed after the step S101, the step S104 is performed after the step S103, and the step S102 and the step S104 are performed before the step S105.
The blanking method comprises the following steps:
s201: the overhead traveling crane 42 places the rack 410 from the processing station 300 onto the lifting unit 32, and the lifting unit 32 is lowered;
s202: the rotating member 222 removes the hanger 420 from the hanger bracket 410 and then rotates 180 degrees with respect to the rail 221, thereby directing the hanger 420 toward the second robot 23;
s203: the second manipulator 23 grabs the hanger 420 from the rotating member 222 onto the assembling and disassembling machine 21;
s204: the assembling and disassembling machine 21 is used for disassembling the product 200 from the hanging tool 420;
s205: the first robot 14 picks up the product 200 from the assembling and disassembling machine 21 onto the blanking flow line 112, and the blanking flow line 112 transports the product 200 to a quality inspection position.
In the present embodiment, the product transport mechanism 10 includes the placement table 12 and the feeding robot 13, and the feeding robot 13 picks up the product 200 from the placement table 12 to the feeding line 111, but the present invention is not limited thereto, and it is understood that the placement table 12 and the feeding robot 13 may have other structures in other embodiments as long as the product 200 can be placed on the feeding line 111.
In the present embodiment, the rotary driving member 223 is a motor, but is not limited thereto, as long as the rotary driving member 222 can be driven to rotate.
In the present embodiment, the movable driving member 224 is an air cylinder, but is not limited thereto, as long as the rotating member 222 can be driven to move on the rail 221.
In the present embodiment, the positioning member 225 is a visual system, but is not limited thereto, as long as it can sense the hanger 420 on the hanger rack 410.
Compared with the prior art, the invention uses the first manipulator 14 to convey the product 200 between the streamline 11 and the assembling and disassembling machine 21, the assembling and disassembling machine 21 installs or dissembling the product 200 from the hanger 420, the rotating part 222 installs or takes away the hanger 420 on the hanger frame 410, and uses the crown block 42 to transport the hanger frame 410 between the processing station 300 and the hanger frame lifting mechanism 30, so that automatic loading and unloading are realized, loading and unloading can be completed by the same automatic transport system, the labor cost and the occupied area are saved, and the operation efficiency is improved.
It is understood that various other changes and modifications may be made by those skilled in the art based on the technical idea of the present invention, and all such changes and modifications should fall within the protective scope of the claims of the present invention.
Claims (10)
1. An automated transport system for transporting products to a processing location, comprising: the automatic conveying system comprises a product conveying mechanism, a hanger frame lifting mechanism and a crown block mechanism, wherein the hanger conveying mechanism and the hanger frame lifting mechanism are arranged on one side of the product conveying mechanism; the product conveying mechanism comprises a flow line and a first manipulator, and the first manipulator is arranged on one side of the flow line and is used for grabbing the products from the flow line onto the hanger conveying mechanism; the hanger rack lifting mechanism is used for bearing and lifting a hanger rack provided with a hanger; the rack conveying mechanism comprises a mounting and dismounting machine, a rotary conveying assembly and a second manipulator, the mounting and dismounting machine is arranged adjacent to the first manipulator, the mounting and dismounting machine is used for mounting and dismounting the product from the rack, the rotary conveying assembly is arranged between the mounting and dismounting machine and the rack lifting mechanism, the rotary conveying assembly comprises a track and at least one rotary piece arranged on the track, the rotary piece can move along the track and rotate relative to the track so as to mount or remove the rack on or from the rack, and the second manipulator is arranged between the mounting and dismounting machine and the rotary piece and is used for conveying the rack between the mounting and dismounting machine and the rotary piece; the overhead traveling crane mechanism is erected on the hanger frame lifting mechanism and the machining position, and is used for conveying the hanger frame between the hanger frame lifting mechanism and the machining position.
2. The automated transport system of claim 1, wherein: the streamline includes material loading streamline and unloading streamline, the material loading streamline with the unloading streamline is parallel to be one row, first manipulator be located the unloading streamline with between the dismouting machine.
3. The automated transport system of claim 2, wherein: the streamline also comprises a material lifting frame, wherein the material lifting frame is erected above the feeding streamline and the discharging streamline and used for lifting and positioning the product.
4. The automated transport system of claim 2, wherein: the product transport mechanism further comprises a placing table and a feeding manipulator, the placing table and the feeding manipulator are arranged on one side of the feeding streamline, and the feeding manipulator is used for grabbing the product from the placing table to the feeding streamline.
5. The automated transport system of claim 1, wherein: the hanger frame lifting mechanism comprises two opposite support frames, the distance between the two support frames is matched with the length of the hanger frame, a lifting portion is arranged on each support frame, the lifting portions are used for bearing and lifting the hanger frame together, and the connecting lines of the two support frames are parallel to the rails.
6. The automated transport system of claim 1, wherein: rotatory transportation subassembly still includes rotary driving piece, removal driving piece and setting element, rotary driving piece with remove the driving piece and locate in the rotating member, be used for the drive respectively the rotating member is rotatory and remove, the setting element is located on the rotating member, and with the rotating member rotary driving piece with remove driving piece electric connection, be used for the sensing whether have on the hanger frame the hanger, in order to adjust the rotating member is in position on the track, thereby the order the rotating member is in install on the hanger frame or take away the hanger.
7. The automated transport system of claim 1, wherein: the rotating part comprises two clamping jaws, and the two clamping jaws are slidably arranged on the rotating part to clamp the hanger.
8. The automated transport system of claim 1, wherein: crown block mechanism includes overhead traveling crane frame and overhead traveling crane, overhead traveling crane frame erect in add the station the hanger transport mechanism reaches hanger frame elevating system top, the overhead traveling crane is movably located on the overhead traveling crane frame, the overhead traveling crane be used for hanger frame elevating system with it conveys between the station the hanger frame.
9. A transportation method of the automatic transportation system according to claim 1, comprising a loading method, characterized in that: the feeding method comprises the following steps:
the rotating piece clamps the hanger from the hanger rack arranged on the hanger rack lifting mechanism and rotates relative to the track;
the second manipulator grabs the hanging tool from the rotating piece and places the hanging tool on the assembling and disassembling machine;
the first manipulator grabbing the product from the flowline onto the assembler, the assembler mounting the product to the hanger;
the second manipulator grabs the hanging tool on the assembling and disassembling machine onto the rotating piece;
the rotating piece is used for mounting the hanger on the hanger rack;
the rack lifting mechanism drives the rack to ascend, and the overhead traveling crane mechanism takes the rack away and places the rack to a processing position.
10. The transportation method of the automatic transportation system as claimed in claim 9, wherein: the blanking method comprises the following steps:
the overhead traveling crane mechanism takes the hanger frame away from the processing station and puts the hanger frame on the hanger frame lifting mechanism;
the rotating piece takes the hanger away from the hanger rack and then rotates relative to the track;
the second manipulator grabs the hanger from the rotating piece to the assembling and disassembling machine;
the assembling and disassembling machine is used for disassembling the product from the hanging tool;
the first mechanical arm grabs the product from the assembling and disassembling machine to the streamline, and the streamline discharges the product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811174367.XA CN111017539B (en) | 2018-10-09 | 2018-10-09 | Automatic transportation system and transportation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811174367.XA CN111017539B (en) | 2018-10-09 | 2018-10-09 | Automatic transportation system and transportation method thereof |
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| Publication Number | Publication Date |
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| CN111017539A true CN111017539A (en) | 2020-04-17 |
| CN111017539B CN111017539B (en) | 2021-08-31 |
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| CN201811174367.XA Active CN111017539B (en) | 2018-10-09 | 2018-10-09 | Automatic transportation system and transportation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114351219A (en) * | 2021-12-10 | 2022-04-15 | 精英塑胶（珠海）有限公司 | Automatic assembling and disassembling method for electroplating hanger |
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| FR2711123A1 (en) * | 1993-10-14 | 1995-04-21 | Torres Martinez M | Transporter-rocker for large parts. |
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| CN111017539B (en) | 2021-08-31 |
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