CN111015147A - Ball mounting machine of aluminum alloy door and window - Google Patents
Ball mounting machine of aluminum alloy door and window Download PDFInfo
- Publication number
- CN111015147A CN111015147A CN201911005682.4A CN201911005682A CN111015147A CN 111015147 A CN111015147 A CN 111015147A CN 201911005682 A CN201911005682 A CN 201911005682A CN 111015147 A CN111015147 A CN 111015147A
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- China
- Prior art keywords
- ball
- template
- mounting machine
- balls
- plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
Abstract
The invention discloses a ball mounting machine of an aluminum alloy door and window, which comprises a machine base, a ball mounting device and a ball supplementing device, wherein the ball mounting device comprises a jacking device and a ball template, and a plurality of ball holes corresponding to pit points are formed in the ball template; the machine base comprises a back plate and an upper pressing and fixing plate for abutting against the section bar, the upper pressing and fixing plate is provided with a magnetic part for attracting the ball, the ball template is lifted to the upper pressing and fixing plate through the jacking device so that the ball abuts against a corresponding socket point of the ball template, and the magnetic part maintains the state that the ball abuts against the socket point; the ball supplementing device comprises a conveying device and a ball storage tank, the ball storage tank is provided with a ball discharging pipe for releasing balls, and the ball template moves to the ball discharging opening through the conveying device to supplement the balls line by line. By adopting the invention, the balls are not required to be placed by hands, and the ball mounting efficiency is high.
Description
Technical Field
The invention relates to the technical field of assembling machinery of ball sliding rails, in particular to a ball assembling machine for aluminum alloy doors and windows.
Background
Because the ball sliding rail is applied to doors and windows, the existing doors and windows are mostly made of profiles. Therefore, in order to simplify the structure of the door and window, the additional arrangement of a separate ball slide rail component is avoided. The rolling balls can be directly paved on the bottom frame of the door and window, and the rolling balls are generally applied to be thin in diameter due to the fact that the door body of the door and window is heavy and the rolling balls are limited by attractiveness and decoration size. Therefore, in order to reduce the abrasion and damage of the balls to the bottom frame, a large number of balls need to be arranged on the bottom frame, so that a large number of working hours are consumed in assembly of the product, and the production efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem of providing a ball mounting machine for an aluminum alloy door and window, which does not need to place balls by hands and has high ball mounting efficiency.
In order to solve the technical problems, the invention provides a ball mounting machine for an aluminum alloy door and window, wherein a section bar is provided with a plurality of pit points for mounting balls, the ball mounting machine comprises a machine base, a ball mounting device and a ball supplementing device, the ball mounting device comprises a jacking device and a ball template, and the ball template is provided with a plurality of ball holes corresponding to the pit points;
the machine base comprises a back plate and an upper pressing and fixing plate for abutting against the section bar, the upper pressing and fixing plate is provided with a magnetic part for attracting the ball, the ball template is lifted to the upper pressing and fixing plate through the jacking device so that the ball abuts against a corresponding socket point of the ball template, and the magnetic part maintains the state that the ball abuts against the socket point;
the ball supplementing device comprises a conveying device and a ball storage tank, the ball storage tank is provided with a ball discharging pipe for releasing balls, and the ball template moves to the ball discharging opening through the conveying device to supplement the balls line by line.
As an improvement of the scheme, the conveying device comprises a guide plate used for engaging the ball template and a driving wheel used for moving the guide plate, and the guide plate is clamped between the two driving wheels so as to control the movement of the ball template.
As an improvement of the scheme, the guide plate is provided with a magnetic end used for attracting one end of the ball template.
As an improvement of the scheme, the jacking device comprises a jacking base plate and a lifting mechanism, and the ball bearing template is installed on the jacking base plate.
As an improvement of the above scheme, support columns for supporting the ball bearing templates are arranged on two sides of the jacking device, and the support columns limit the lowest descending positions of the ball bearing templates.
As an improvement of the above scheme, the back plate is provided with an opening for the ball template to pass through, and the ball template is moved to the ball storage tank through the opening by the transportation device.
As an improvement of the scheme, a ball storage chamber, a high-pressure chamber and a discharge channel are arranged in the ball storage tank, the ball storage chamber is arranged on one side of the high-pressure chamber, and the high-pressure chamber and the discharge channel are communicated with the ball discharging pipe.
As an improvement of the scheme, the ball storage tank is further provided with an air pump, and the air pump controls the air pressure of the high-pressure chamber so that the balls are discharged out of the ball discharge pipe.
As a modification of the above, the depth of the ball hole is 1/2-3/5 of the diameter of the ball.
As an improvement of the scheme, the supporting column comprises columns and supporting blocks for supporting the ball templates, the supporting blocks are arranged on one side of the tops of the columns, and the ball templates are limited between the two columns.
The implementation of the invention has the following beneficial effects:
the invention discloses a ball mounting machine which comprises a machine base, a ball mounting device and a ball supplementing device, wherein the ball mounting device comprises a jacking device and a ball template, and a plurality of ball holes are formed in the ball template. Thus, balls can be laid in the ball formworks, and then a large number of balls can be quickly loaded into the pockets of the profiles by the jacking devices.
Meanwhile, the machine base comprises a back plate and an upper pressing and fixing plate used for abutting against the section bar, and the upper pressing and fixing plate is provided with a magnetic part used for attracting the balls, so that the arrangement of the magnetic part can maintain the state of the balls loaded into the nest points when the ball template is lowered and reset by the jacking device, and the subsequent process of packaging the balls is facilitated.
And, the ball replenishing device includes conveyer and ball storage tank, the ball storage tank is equipped with the row's pearl pipe of release ball, the ball template passes through the conveyer removes extremely arrange pearl mouth department to the function of line-by-line supplementary ball is realized, the manual work process of putting the ball is saved, improves production efficiency.
Drawings
FIG. 1 is a schematic view of the structure of the ball mounting machine of the present invention;
fig. 2 is another angle schematic view of the ball mounting machine of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, the invention provides a ball mounting machine for aluminum alloy doors and windows, wherein a section bar is provided with a plurality of socket points for mounting balls, the ball mounting machine comprises a machine base 1, a ball mounting device 2 and a ball supplementing device, the ball mounting device 2 comprises a jacking device 21 and a ball template 22, and the ball template 22 is provided with a plurality of ball holes 23 corresponding to the socket points;
the machine base 1 comprises a back plate 11 and an upper pressing and fixing plate 12 used for abutting against the section bar, the upper pressing and fixing plate is provided with a magnetic piece 13 used for attracting the ball, the ball template 22 is lifted to the section bar through the jacking device 21 so that the ball abuts against a socket point corresponding to the ball template, and the magnetic piece 13 maintains the state that the ball abuts against the socket point;
the ball supplementing device comprises a conveying device 3 and a ball storage tank 4, the ball storage tank 4 is provided with a ball discharging pipe 41 for releasing balls, and the ball template 22 moves to the ball discharging pipe 41 through the conveying device 3 to supplement the balls line by line. The magnetic member 13 is preferably a magnet plate.
Specifically, a supporting beam 111 for placing the profile is arranged on the back plate 11, a sliding groove 112 for mounting the supporting beam 111 is arranged on the back plate 11, and one end of the supporting beam 111 is slidably connected with the sliding groove 112, so that the supporting beam 111 can be adjusted in placement width according to the specification of the actual profile.
The jacking device 21 comprises a jacking base plate 211 and a lifting mechanism 212, and the ball template 22 is installed on the jacking base plate 211 and then lifted to the section to be processed through the lifting mechanism 212. The jacking base plate 211 is provided with a positioning pin 213 for limiting the movement of the ball template 22, and the bottom of the ball template 22 is provided with a positioning hole 221 matched with the positioning pin 213, so as to ensure that the ball holes 23 of the ball template 22 can correspond to socket points on the section bar after the ball template 22 is installed on the jacking base plate 211. The cross-section of the positioning hole 221 is preferably trapezoidal so that the positioning pin 213 is inserted into the positioning hole 221.
In order to realize the function of automatic ball replenishment of the ball template 22, the back plate 11 is provided with an opening 113 for the ball template 22 to pass through, and the ball template 22 is moved to the ball storage tank 4 through the opening 113 by the transportation device 3. The transporting device 3 includes a guide plate 31 for engaging the ball pattern plate 22 and a driving wheel 32 for moving the guide plate 31, and the guide plate 31 is sandwiched between the driving wheels 32 to control the movement of the ball pattern plate 22. The guide plate 31 is provided with a magnetic end 311 for attracting one end of the ball template 22, and the ball template 22 is correspondingly provided with a secondary magnetic end 312 attracted with the magnetic end 311. Preferably, the magnetic end 311 is a magnet, and the secondary magnetic end 312 is iron or a magnet.
Since the ball pattern 22 is mounted on the lift base 211, the ball pattern 22 is separated from the lift base 211 so that the guide plate 31 can laterally pull the ball pattern 22. Therefore, support columns for supporting the ball bearing formwork 22 are arranged on two sides of the jacking device 21, and limit the lowest descending position of the ball bearing formwork. The supporting column comprises columns 25 and supporting blocks 24 for supporting the ball templates 22, the supporting blocks 24 are arranged on one side of the tops of the columns, and the ball templates 22 are limited between the two columns 25. Therefore, when the lift-up base plate 211 is lowered continuously, the supporting blocks 24 lift up the ball pattern plate 22, thereby separating the ball pattern plate 22 from the lift-up base plate 211.
The supporting block 24 is disposed at a height corresponding to the opening 113 so that the ball pattern plate 22 can smoothly pass through the opening 113 horizontally.
When the ball is replenished to the ball pattern plate 22, the driving wheel 32 moves the ball pattern plate 22 to above the lift-up base plate 211, and then the lift-up base plate 211 is engaged with the ball pattern plate 22 again during the lifting process, and at the same time, the guide plate 31 cannot lift up along with the ball pattern plate 22 due to the limitation of the opening 113, thereby achieving the separation of the ball pattern plate 22 from the ball pattern plate 31. Moreover, the driving wheel 32 is a concave wheel, and the side edge of the guide plate 31 is clamped in the concave part of the concave wheel to limit the movement in the vertical direction.
In terms of ball supplement, a ball storage chamber 42, a high pressure chamber 43 and a discharge channel 44 are arranged in the ball storage tank 4, the ball storage chamber 42 is arranged on one side of the high pressure chamber 43, and the high pressure chamber 43 and the discharge channel 44 are both communicated with the ball discharge pipe 41. The ball arranging tube 41 is in the shape of a strip hole and has a width enough to cover the ball hole of the ball template.
The distance between the lower end of the ball discharging pipe 41 and the upper end face of the guide plate 31 is not more than the ball diameter, so that the leakage of the balls is avoided.
In addition, in order to increase the ball replenishing speed and reduce the phenomenon of missing, the ball storage tank 4 is further provided with an air pump 5, and the air pump 5 controls the air pressure of the high-pressure chamber 43 so that the balls can be rapidly discharged out of the ball discharge pipe 41.
It should be noted that, in the process of replenishing the balls in the ball pattern plate 22, the reciprocating movement of the ball pattern plate 22 is in the filling state of the ball discharging pipe 41, so that in order to prevent the balls loaded in the ball holes 23 from being knocked out by the falling balls in the process of returning the ball pattern plate 22 to the lift-up base plate 211, the depth of the ball holes 23 is 1/2 to 3/5 of the diameter of the balls. Moreover, the arrangement of the depth can ensure that the balls cannot be knocked out, and simultaneously, the balls loaded in the ball holes can act on the balls of the ball discharging pipe to jack up, so that the effect equivalent to a vibrator is generated on the balls in the ball discharging pipe 41, the falling of the balls in the ball storage chamber 42 is promoted, and the balls are prevented from being stuck in the ball discharging pipe 41.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. A ball mounting machine of an aluminum alloy door and window is characterized by comprising a machine base, a ball mounting device and a ball supplementing device, wherein the ball mounting device comprises a jacking device and a ball template, and a plurality of ball holes corresponding to the socket points are formed in the ball template;
the machine base comprises a back plate and an upper pressing and fixing plate for abutting against the section bar, the upper pressing and fixing plate is provided with a magnetic part for attracting the ball, the ball template is lifted to the upper pressing and fixing plate through the jacking device so that the ball abuts against a corresponding socket point of the ball template, and the magnetic part maintains the state that the ball abuts against the socket point;
the ball supplementing device comprises a conveying device and a ball storage tank, the ball storage tank is provided with a ball discharging pipe for releasing balls, and the ball template moves to the ball discharging opening through the conveying device to supplement the balls line by line.
2. The ball mounting machine of claim 1, wherein said transporting means comprises a guide plate for engaging said ball pattern plate and a drive wheel for moving said guide plate, said guide plate being sandwiched between said drive wheels for controlling the movement of said ball pattern plate.
3. The ball mounting machine according to claim 2, wherein said guide plate is provided with a magnetic end for attracting an end of said ball template.
4. The ball mounting machine of claim 1, wherein the jacking device comprises a jacking base plate and a lifting mechanism, and the ball form is mounted on the jacking base plate.
5. The ball mounting machine of claim 1, wherein the jacking device is provided with support columns on both sides for supporting the ball form, the support columns limiting the lowest lowering position of the ball form.
6. The ball mounting machine of claim 1, wherein the back plate is provided with an opening through which the ball template passes, the ball template being moved by the transport device through the opening to the ball storage tank.
7. The ball mounting machine according to claim 1, wherein a ball storage chamber, a high pressure chamber and a discharge channel are provided in the ball storage tank, the ball storage chamber is provided at one side of the high pressure chamber, and the high pressure chamber and the discharge channel are both communicated with the ball discharging pipe.
8. The ball mounting machine of claim 7, wherein the ball storage tank is further provided with an air pump, and the air pump controls the air pressure of the high pressure chamber to discharge the balls out of the ball discharge tube.
9. The ball mounting machine of claim 1, wherein the depth of the ball hole is 1/2-3/5 of the diameter of the ball.
10. The ball mounting machine of claim 5, wherein the support post comprises a post and a support block for supporting the ball template, the support block being disposed on a top side of the post, the ball template being confined between the two posts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911005682.4A CN111015147B (en) | 2019-10-22 | 2019-10-22 | Ball mounting machine of aluminum alloy door and window |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911005682.4A CN111015147B (en) | 2019-10-22 | 2019-10-22 | Ball mounting machine of aluminum alloy door and window |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111015147A true CN111015147A (en) | 2020-04-17 |
| CN111015147B CN111015147B (en) | 2021-03-05 |
Family
ID=70201458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911005682.4A Active CN111015147B (en) | 2019-10-22 | 2019-10-22 | Ball mounting machine of aluminum alloy door and window |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111015147B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2312623A1 (en) * | 2008-07-11 | 2011-04-20 | Nippon Steel Materials Co., Ltd. | Micro-ball removal method and removal device, and micro-ball batch mounting method and batch mounting device |
| CN105127718A (en) * | 2015-09-28 | 2015-12-09 | 河海大学常州校区 | Automatic assembly device for cage balls |
| CN205618562U (en) * | 2016-05-02 | 2016-10-05 | 任仲钦 | Ball bearing roller installation device |
| CN106382306A (en) * | 2016-10-17 | 2017-02-08 | 格力电器（石家庄）有限公司 | Ball assembly equipment and method for rotating part retainer |
| CN206732467U (en) * | 2016-12-08 | 2017-12-12 | 长春一汽富维安道拓汽车金属零部件有限公司 | slide rail steel ball automatic assembling mechanism |
| CN108105267A (en) * | 2017-12-12 | 2018-06-01 | 珠海格力智能装备有限公司 | Ball assembly tooling and with its bearing group installing it is standby |
| CN109027020A (en) * | 2018-09-30 | 2018-12-18 | 芜湖安普机器人产业技术研究院有限公司 | A kind of bearing ball assembly locator and its localization method |
-
2019
- 2019-10-22 CN CN201911005682.4A patent/CN111015147B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2312623A1 (en) * | 2008-07-11 | 2011-04-20 | Nippon Steel Materials Co., Ltd. | Micro-ball removal method and removal device, and micro-ball batch mounting method and batch mounting device |
| CN105127718A (en) * | 2015-09-28 | 2015-12-09 | 河海大学常州校区 | Automatic assembly device for cage balls |
| CN205618562U (en) * | 2016-05-02 | 2016-10-05 | 任仲钦 | Ball bearing roller installation device |
| CN106382306A (en) * | 2016-10-17 | 2017-02-08 | 格力电器（石家庄）有限公司 | Ball assembly equipment and method for rotating part retainer |
| CN206732467U (en) * | 2016-12-08 | 2017-12-12 | 长春一汽富维安道拓汽车金属零部件有限公司 | slide rail steel ball automatic assembling mechanism |
| CN108105267A (en) * | 2017-12-12 | 2018-06-01 | 珠海格力智能装备有限公司 | Ball assembly tooling and with its bearing group installing it is standby |
| CN109027020A (en) * | 2018-09-30 | 2018-12-18 | 芜湖安普机器人产业技术研究院有限公司 | A kind of bearing ball assembly locator and its localization method |
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| Publication number | Publication date |
|---|---|
| CN111015147B (en) | 2021-03-05 |
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