CN111014562A - Automatic forging production line - Google Patents
Automatic forging production line Download PDFInfo
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- CN111014562A CN111014562A CN202010011045.4A CN202010011045A CN111014562A CN 111014562 A CN111014562 A CN 111014562A CN 202010011045 A CN202010011045 A CN 202010011045A CN 111014562 A CN111014562 A CN 111014562A
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- tensioning
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- 238000005242 forging Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000010438 heat treatment Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims description 60
- 238000012545 processing Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 230000009467 reduction Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 238000004080 punching Methods 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 7
- 238000013461 design Methods 0.000 description 6
- 238000009529 body temperature measurement Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/32—Making machine elements wheels; discs discs, e.g. disc wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/06—Heating or cooling methods or arrangements specially adapted for performing forging or pressing operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/02—Feeding devices for rods, wire, or strips
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention relates to a forging production line, in particular to an automatic forging production line; the automatic feeding device comprises a feeding machine, a conveyor, a clamping and feeding mechanism, an intermediate frequency heating furnace, a blanking guide mechanism, a joint robot and a punch press which are sequentially arranged in the direction; the clamping and feeding mechanism comprises a guide plate, two feeding clamping modules and a driving wheel, wherein the two feeding clamping modules are symmetrically arranged on two sides of the guide plate; the driven wheel and the tensioning wheel are provided with chains, and the two clamping modules are detachably and fixedly connected; the last face clamp of deflector is between the chain of two centre gripping modules, and the forging automation line of this scheme of adoption has degree of automation height, high, the strong adaptability's of production efficiency advantage.
Description
Technical Field
The invention relates to a forging production line, in particular to an automatic forging production line.
Background
In the processing of disk tooth class part, wherein important step is blank bar forging shaping processing, pass through punch press equipment with blank bar behind the intermediate frequency heating furnace intensification, shape the bar punching press into the disc and take shape, in current processing lines, the material loading stage of heating, the unloading stage and the punching press stage of heating all need manual operation to intervene, blank bar position of placing has the deviation during wherein the heating stage, need artifical the heat time of holding the bar simultaneously, lead to bar heating temperature inconsistent, the processing of punching press in next step is influenced, thereby influence product quality. And excessive manual operation production efficiency is low, which is not beneficial to modern automatic production.
Disclosure of Invention
The invention aims to provide the forging automatic production line which is high in automation degree, production efficiency and adaptability.
The automatic forging production line comprises a feeding machine (100), a conveyor (200), a clamping and feeding mechanism (300), an intermediate frequency heating furnace (400), a discharging guide mechanism (500), a joint robot (600) and a punch press (700) which are sequentially arranged in the direction; the clamping and feeding mechanism (300) comprises a guide plate (301) and two feeding clamping modules symmetrically arranged on two sides of the guide plate (301), and each feeding clamping module comprises a rack (302) and a driving wheel (303) arranged on the rack (302); a driven wheel (304) and a tension wheel (305), the driving wheel (303); a chain (306) is arranged on the driven wheel (304) and the tension wheel (305), and the two clamping modules are detachably and fixedly connected; the upper plate surface of the guide plate (301) is clamped between the chains (306) of the two clamping modules; the workpiece placed on the guide plate (301) can be clamped and conveyed to a feed inlet of the intermediate frequency heating furnace (400) by chains (306) on two sides of the workpiece; the driving wheel (303) is connected with a driving mechanism; the feeding machine (100) is a hopper (101) with an inclined plane, a feeding device is arranged on one side of the hopper (101), the feeding device conveys processing materials to a conveyor (200), the conveyor (200) conveys the materials to a clamping and feeding mechanism (300), the materials are conveyed to an intermediate frequency heating furnace (400) through a chain (306) of the clamping and feeding mechanism (300), the materials are heated and heated in the intermediate frequency heating furnace (400) and then conveyed to a working area of an articulated robot (600) through a discharging guide mechanism (500), and the articulated robot (600) takes the materials down from the discharging guide mechanism (500) and then conveys the materials to a punch press (700) for punching.
The invention has the advantages that: the material to be processed is fed to the conveyor by the feeding machine, the conveyor conveys the material to the feeding hole of the clamping and feeding mechanism, the clamping and feeding mechanism feeds the material into the intermediate-frequency heating furnace for heating at a constant speed and a constant frequency, the heated material is fed to the working area of the articulated robot by the feeding guide mechanism, the articulated robot puts the heated material on the punch press for punching processing, the full-forging processing process does not need manual operation intervention, the production efficiency is high, and the processing quality is good. The clamping and feeding mechanism can convey materials of the intermediate frequency heating furnace in a constant speed and constant frequency direction through the driving mechanisms on the two sides, so that the materials can be better heated, and the product quality is improved. The material clamping is carried by the clamping and feeding mechanism through the symmetrically arranged chains, the chains are high-temperature resistant, the feeding mechanism designed in the way is high in conveying efficiency and stability, a complex conveying structure is not needed, the improvement cost is low, the distance between the two feeding clamping modules can be adjusted and then fixed, and the adaptability is strong.
Furthermore, one side of each of the two feeding clamping modules is provided with a first supporting plate (307) and a second supporting plate (308), a driving shaft (309) is arranged between the first supporting plate (307) and the second supporting plate (308), the driving shaft (309) penetrates through shaft holes in the frames (302) of the two feeding clamping modules and is in transmission with wheel shafts of the two driving wheels (303), and the driving wheels (303) are connected with a driving mechanism through the driving shaft. The advantage of design like this is through driving the driving shaft alright drive two action wheels simultaneously, and both sides chain synchronous transport, the efficient of pay-off, the stability of pay-off is good.
Furthermore, the axle shafts of the driving shaft (309) and the two driving wheels (303) are driven by bevel gears respectively arranged on the shafts; the driving mechanism is arranged on one side of the first supporting plate (307) and comprises a driving motor (310) and a speed reducer (311), and the driving shaft (309) is connected with the speed reducer (311) and driven by the driving motor (310). The advantage of this design is simple structure and high transmission efficiency.
Furthermore, an adjusting mechanism is arranged on the second supporting plate (308), the adjusting mechanism comprises an adjusting screw rod (312) and a guide shaft (313), two ends of the adjusting screw rod (312) and the guide shaft (313) are respectively arranged on the second supporting plate (308) and the first supporting plate (307), a rod body of the adjusting screw rod (312) and a shaft body of the guide shaft (313) both penetrate through the frames (302) of the two feeding clamping modules, the adjusting screw rod (312) is in threaded connection with the middle parts of the frames (302) of the two feeding clamping modules, the directions of threads of the connection threads of the frames (302) of the two feeding clamping modules and the adjusting screw rod (312) are opposite, and two sides of the adjusting screw rod (312) are respectively provided with the guide shaft (313); and a hand wheel is arranged on the adjusting screw rod (312), and is arranged on the second supporting plate (308). The advantage of design like this makes accommodate the lead screw rotatory through rotating the hand wheel, can make two pay-off centre gripping modules relative or motion in opposite directions, adjusts its interval to adjust the centre gripping space size between the transport chain, can be applicable to the material of multiple size like this, also can adjust its clamping strength degree simultaneously, strong adaptability. The ball guide shaft assists in supporting and guiding.
Furthermore, each feeding clamping module is provided with two tension pulleys (305), two ends of a wheel shaft of each tension pulley (305) are respectively in threaded connection with a connecting rod (314), a bottom connecting rod (314) is fixed on the rack (302), two top connecting rods (314) are fixed on equal-height bolt fixing blocks (315), and the equal-height bolt fixing blocks (315) are fixed on the top edge of the rack (302); the connecting rod (314) is sleeved with a spring (320). The tensioning wheel with the design has the advantages that if the diameter of the replaced bar stock is not changed greatly, the diameter of the replaced bar stock is automatically adjusted through the spring, and the adaptability is high.
Furthermore, driven wheel tensioning adjusting devices are arranged at the upper end and the lower end of a wheel shaft of the driven wheel (304), a strip-shaped hole is formed in the position, where the wheel shaft of the driven wheel (304) penetrates through the rack (302), of the driven wheel, and the upper end and the lower end of the wheel shaft of the driven wheel (304) penetrate through the strip-shaped hole of the rack (302) and are fixed through the driven wheel tensioning adjusting devices; the driven wheel tension adjusting device comprises a tension fixing seat (316), a tension bearing seat (317), a limiting block (318) and a stopping rod (319); the tensioning fixing seat (316) is fixed on the rack (302), the tensioning bearing seat (317) and the limiting block (318) are fixed on the tensioning fixing seat (316), the end part of the wheel shaft of the driven wheel (304) penetrates through the tensioning fixing seat (316) and is arranged in the tensioning bearing seat (317), the limiting block (318) is arranged on one side of the tensioning bearing seat (317), the stopping rod (319) is in threaded connection with the limiting block (318), and the end part of the stopping rod (319) penetrates through the limiting block (318) and abuts against the side surface of the tensioning bearing seat (317); the tensioning bearing seat (317) is in adjustable fixed connection with the tensioning fixing seat (316) through strip-shaped holes on two sides. The advantage of design like this is that can adjust the elasticity of chain through from driving wheel tensioning adjustment device from the driving wheel.
Further, detection mechanism includes support (321), connecting block (322) and rolling gear (323), support (321) both ends are established respectively and are fixed to be set up on first backup pad (307) and second backup pad (308), and connecting block (322) are established at the support intermediate position, and rolling gear (323) are established on connecting block (322). The edge of the roller gear is in contact with materials and rotates along with the conveying of the bar stock, the working condition of the workpiece clamping and feeding mechanism can be known by observing the rotation condition and the rotation speed of the roller gear, the roller gear is connected with a sensor, information can be represented in a digital mode, the working quality is improved, and the stability of subsequent processing procedures is guaranteed.
Further, the blanking guide mechanism (500) comprises a blanking mechanism support (501), a blanking groove (502) and a speed reducer (503), a blanking groove cover plate (504) covers the blanking groove (502) at equal intervals, the speed reducer (503) comprises an installation sleeve (505) and a speed reduction baffle (506), the installation sleeve (505) is sleeved on the blanking groove (502) section with the blanking groove cover plate (504), one end of the speed reduction baffle (506) is hinged with the installation sleeve (505), and the other end of the speed reduction baffle (506) is downwards lapped in the blanking groove (502); the tail end of the discharging groove (502) is provided with an infrared temperature sensor (507), and the infrared temperature sensor (507) is electrically connected with a control system of the joint robot (600); a material placing box (508) is also arranged in the blanking mechanism bracket (501). The material slides down to the joint robot department that is close to the punch press from the feed chute after the intermediate frequency heating furnace heating, and the feed chute apron can prevent that the material from popping out in sliding down, and the material collides the speed reduction baffle in sliding down and can make its speed reduction, and the material slides to and detects the temperature by infrared temperature sensor behind the feed chute end, and the material that accords with the settlement temperature is sent to the punch press processing by joint robot, and the material that is not conform to the settlement temperature is put to putting the workbin by joint robot and is recycled.
Further, the feeding device comprises a plurality of groups of guide plates (102) and material pushing plates (103) which are arranged in a staggered mode, the guide plates (102) and the material pushing plates (103) of two adjacent groups are arranged end to end, the guide plates (102) and the material pushing plates (103) are close to each other and are parallel, the guide plates (102) and the material pushing plates (103) have an inclination angle in the vertical direction, two ends of the guide plates (102) are fixed on the side wall of the hopper (101), the material pushing plates (103) are connected with the output end of the material pushing cylinder (104), and the material pushing cylinder (104) is fixed on a fixing frame (105) of the hopper (101). Through the design, materials are pushed to the conveyor through the plurality of groups of guide plates and the material pushing plates which are staggered and arranged end to end, and the automatic feeding working efficiency is high.
Further, the feeding device comprises 3 groups of guide plates (102) and pushing plates (103) which are arranged in a staggered mode, two ends of each of the 3 guide plates (102) are fixed to the side wall of the hopper (101), one ends of the 3 pushing plates (103) are respectively fixed to the upper position, the middle position and the lower position of a fixing plate (106), and the fixing plate (106) is connected with a piston rod of a pushing cylinder (104).
Drawings
FIG. 1 is a perspective view of an automated forging line according to the present invention;
FIG. 2 is a front view of an automated forging line of the present invention;
FIG. 3 is a top view of an automated forging line of the present invention;
FIG. 4 is a perspective view of a feeder in the automatic forging line of the present invention;
FIG. 5 is a schematic view of the internal structure of the feeder in the automatic forging line according to the present invention;
FIG. 6 is a perspective view of a clamping and feeding mechanism in the automatic forging line of the present invention;
FIG. 7 is a perspective view of a clamping and feeding mechanism in the automatic forging line of the present invention;
FIG. 8 is a perspective view of a clamping and feeding mechanism in the automatic forging line of the present invention;
FIG. 9 is a schematic view of the internal structure of the clamping and feeding mechanism in the automatic forging line according to the present invention;
FIG. 10 is a schematic view of the back side of the clamping and feeding mechanism in the automatic forging line according to the present invention;
fig. 11 is an enlarged view of a point a in the figure.
FIG. 12 is a perspective view of a blanking guide mechanism in the automatic forging line of the present invention.
Detailed Description
The invention is described in further detail below with reference to the following figures and detailed description:
according to the scheme, as shown in fig. 1, 2 and 3, the automatic forging production line comprises a feeding machine (100), a conveyor (200), a clamping and feeding mechanism (300), an intermediate-frequency heating furnace (400), a blanking guide mechanism (500), a joint robot (600) and a punch press (700) which are sequentially arranged in the direction; the one end of conveyer (200) is aimed at to the discharge end of material loading machine (100), conveyer (200) level sets up, the feed inlet of the other end butt joint centre gripping feeding mechanism (300) of conveyer (200), the discharge gate butt joint intermediate frequency heating furnace (400) entry of centre gripping feeding mechanism (300), the exit of intermediate frequency heating furnace (400) sets up unloading guiding mechanism (500), unloading guiding mechanism (500) slope is terminal near to joint robot (600) downwards, the work area of joint robot (600) covers the terminal punching press district of unloading guiding mechanism (500) and punch press (700). The feeding device conveys the belt processing materials to the conveyor (200), the conveyor (200) conveys the materials to the clamping and feeding mechanism (300), the materials are conveyed into the intermediate frequency heating furnace (400) through a chain (306) of the clamping and feeding mechanism (300), the materials are heated in the intermediate frequency heating furnace (400) and then conveyed to a working area of the joint robot (600) through the blanking guide mechanism (500), and the joint robot (600) takes the materials off from the blanking guide mechanism (500) and then conveys the materials to the punch press (700) for punching processing.
As shown in fig. 4 and 5, the feeding machine (100) is a hopper (101) with an inclined plane, a feeding device is arranged on one side of the hopper (101), the feeding device includes a plurality of sets of guide plates (102) and push plates (103) which are arranged in a staggered manner, preferably 3 sets of guide plates (102) and push plates (103) which are arranged in a staggered manner in this embodiment, two adjacent sets of guide plates (102) and push plates (103) are overlapped end to end, the guide plates (102) and the push plates (103) are close to and parallel to each other, the guide plates (102) and the push plates (103) have an inclination angle in the vertical direction, the inclination angle is 15-30 degrees, two ends of 3 guide plates (102) are fixed on the side wall of the hopper (101), one ends of 3 push plates (103) are respectively fixed on the fixing plate (106), the middle position and the lower position, the fixing plate (106) is connected with a piston rod of the push cylinder (104), the material pushing cylinder (104) is fixed on a fixing frame (105) of the hopper (101).
The conveyor (200) can be a steel belt conveyor or a belt conveyor, and the embodiment is preferably a stainless steel belt conveyor.
As shown in fig. 6 to 11, the clamping and feeding mechanism (300) comprises a guide plate (301) and two feeding clamping modules symmetrically arranged at two sides of the guide plate (301), wherein each feeding clamping module comprises a rack (302) and a driving wheel (303) arranged on the rack (302); a driven wheel (304) and a tension wheel (305), the driving wheel (303); the driven wheel (304) and the tension wheel (305) are provided with chains (306), the chains (306) are preferably double-row chains, so that the conveying is more stable, and the two clamping modules are detachably and fixedly connected; the upper plate surface of the guide plate (301) is clamped between the chains (306) of the two clamping modules; the workpiece placed on the guide plate (301) can be clamped and conveyed to a feed inlet of the intermediate frequency heating furnace (400) by chains (306) on two sides of the workpiece; a first supporting plate (307) and a second supporting plate (308) are respectively arranged on one side of each of the two feeding clamping modules, a driving shaft (309) is arranged between the first supporting plate (307) and the second supporting plate (308), the driving shaft (309) penetrates through shaft holes in the racks (302) of the two feeding clamping modules and is in transmission with wheel shafts of the two driving wheels (303), and the driving shaft (309) and the wheel shafts of the two driving wheels (303) are in transmission through conical teeth respectively arranged on the shafts; the bottom of the first supporting plate (307) and the bottom of the second supporting plate (308) are welded with fixed supporting seats (324), and the fixed supporting seats (324) are fixed on the base 1 through bolts.
The driving shaft (309) and the wheel shafts of the two driving wheels (303) are driven by conical teeth respectively arranged on the shafts; the driving mechanism is arranged on one side of the first supporting plate (307) and comprises a driving motor (310) and a speed reducer (311), and the driving shaft (309) is connected with the speed reducer (311) and driven by the driving motor (310). Be equipped with adjustment mechanism on second backup pad (308), adjustment mechanism includes accommodate the lead screw (312) and guiding axle (313), accommodate the lead screw (312) and guiding axle (313) both ends are established respectively on second backup pad (308) and first backup pad (307), the body of rod of accommodate the lead screw (312) and the axis body of guiding axle (313) all pass frame (302) of two pay-off centre gripping modules, accommodate the lead screw (312) and the middle part threaded connection of frame (302) of two pay-off centre gripping modules, accommodate the lead screw (312) and be the trapezoidal screw rod of isosceles trapezoid for the screw thread profile, the profile angle is 30. The thread directions of connecting threads of the racks (302) of the two feeding clamping modules and the adjusting screw rod (312) are opposite, and two sides of the adjusting screw rod (312) are respectively provided with a guide shaft (313); and a hand wheel is arranged on the adjusting screw rod (312), and is arranged on the second supporting plate (308). Each feeding clamping module is provided with two tensioning wheels (305), two ends of a wheel shaft of each tensioning wheel (305) are respectively in threaded connection with a connecting rod (314), a bottom connecting rod (314) is fixed on the rack (302), two top connecting rods (314) are fixed on equal-height bolt fixing blocks (315), and the equal-height bolt fixing blocks (315) are fixed on the top edge of the rack (302); the connecting rod (314) is sleeved with a spring (320).
As shown in fig. 11, driven wheel tensioning adjusting devices are arranged at the upper end and the lower end of the wheel shaft of the driven wheel (304), the position where the wheel shaft of the driven wheel (304) passes through the rack (302) is a strip-shaped hole, the wheel shaft of the driven wheel (304) passes through the strip-shaped hole of the rack (302), and the upper end and the lower end of the wheel shaft are fixed by the driven wheel tensioning adjusting devices; the driven wheel tension adjusting device comprises a tension fixing seat (316), a tension bearing seat (317), a limiting block (318) and a stopping rod (319); the tensioning fixing seat (316) is fixed on the rack (302), the tensioning bearing seat (317) and the limiting block (318) are fixed on the tensioning fixing seat (316), the end part of the wheel shaft of the driven wheel (304) penetrates through the tensioning fixing seat (316) and is arranged in the tensioning bearing seat (317), the limiting block (318) is arranged on one side of the tensioning bearing seat (317), the stopping rod (319) is in threaded connection with the limiting block (318), and the end part of the stopping rod (319) penetrates through the limiting block (318) and abuts against the side surface of the tensioning bearing seat (317); the tensioning bearing seat (317) is in adjustable fixed connection with the tensioning fixing seat (316) through strip-shaped holes on two sides.
As shown in fig. 7, the detection mechanism comprises a support (321), a connecting block (322) and a rolling gear (323), wherein two ends of the support (321) are respectively and fixedly arranged on the first supporting plate (307) and the second supporting plate (308), the connecting block (322) is arranged in the middle of the support, and the rolling gear (323) is arranged on the connecting block (322).
Conveyer (200), centre gripping feeding mechanism (300) and intermediate frequency heating furnace (400) are at same level, intermediate frequency heating furnace (400) are also fixed on base (1), the temperature measurement hole has been seted up on intermediate frequency heating furnace (400) furnace body, intermediate frequency heating furnace (400) one side is equipped with the infrared temperature measurement sensor of furnace body, the infrared temperature measurement sensor of furnace body detects the temperature in intermediate frequency heating furnace (400) furnace, and with the interior temperature feedback of furnace to intermediate frequency furnace control system, when the temperature in the stove is less than the settlement temperature, intermediate frequency furnace control system improves heating power, when the temperature in the stove is higher than the settlement temperature, intermediate frequency furnace control system reduces heating power.
As shown in fig. 12, the blanking guide mechanism (500) comprises a blanking mechanism support (501), a blanking groove (502) and a speed reducer (503), wherein a blanking groove cover plate (504) covers the blanking groove (502) at equal intervals, the speed reducer (503) comprises an installation sleeve (505) and a speed reduction baffle (506), the installation sleeve (505) is sleeved on the blanking groove (502) section with the blanking groove cover plate (504), one end of the speed reduction baffle (506) is hinged with the installation sleeve (505), and the other end of the speed reduction baffle (506) is downward lapped in the blanking groove (502); the tail end of the discharging groove (502) is provided with an infrared temperature sensor (507), and the infrared temperature sensor (507) is electrically connected with a control system of the joint robot (600); a material placing box (508) is also arranged in the blanking mechanism bracket (501).
The articulated robot (600) is a six-joint robot, also called an articulated arm robot or an articulated robot arm, and is the most common industrial robot in the industrial field today.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (10)
1. Forging automation line, its characterized in that: the automatic material feeding device comprises a feeding machine (100), a conveyor (200), a clamping and feeding mechanism (300), an intermediate frequency heating furnace (400), a blanking guide mechanism (500), a joint robot (600) and a punch press (700) which are sequentially arranged in the direction; the clamping and feeding mechanism (300) comprises a guide plate (301) and two feeding clamping modules symmetrically arranged on two sides of the guide plate (301), and each feeding clamping module comprises a rack (302) and a driving wheel (303) arranged on the rack (302); a driven wheel (304) and a tension wheel (305), the driving wheel (303); a chain (306) is arranged on the driven wheel (304) and the tension wheel (305), and the two clamping modules are detachably and fixedly connected; the upper plate surface of the guide plate (301) is clamped between the chains (306) of the two clamping modules; the workpiece placed on the guide plate (301) can be clamped and conveyed to a feed inlet of the intermediate frequency heating furnace (400) by chains (306) on two sides of the workpiece; the driving wheel (303) is connected with a driving mechanism;
the feeding machine (100) is a hopper (101) with an inclined plane, a feeding device is arranged on one side of the hopper (101), the feeding device conveys processing materials to a conveyor (200), the conveyor (200) conveys the materials to a clamping and feeding mechanism (300), the materials are conveyed to an intermediate frequency heating furnace (400) through a chain (306) of the clamping and feeding mechanism (300), the materials are heated and heated in the intermediate frequency heating furnace (400) and then conveyed to a working area of an articulated robot (600) through a discharging guide mechanism (500), and the articulated robot (600) takes the materials down from the discharging guide mechanism (500) and then conveys the materials to a punch press (700) for punching.
2. The forging automatic production line of claim 1, wherein: one side of each of the two feeding clamping modules is provided with a first supporting plate (307) and a second supporting plate (308), a driving shaft (309) is arranged between the first supporting plate (307) and the second supporting plate (308), the driving shaft (309) penetrates through shaft holes in the frames (302) of the two feeding clamping modules and is in transmission with wheel shafts of the two driving wheels (303), and the driving wheels (303) are connected with a driving mechanism through the driving shaft.
3. The forging automatic production line of claim 2, wherein: the driving shaft (309) and wheel shafts of the two driving wheels (303) are driven by bevel gears respectively arranged on the shafts; the driving mechanism is arranged on one side of the first supporting plate (307) and comprises a driving motor (310) and a speed reducer (311), and the driving shaft (309) is connected with the speed reducer (311) and driven by the driving motor (310).
4. The forging automatic production line of claim 2, wherein: the adjusting mechanism is arranged on the second supporting plate (308) and comprises an adjusting screw rod (312) and a guide shaft (313), two ends of the adjusting screw rod (312) and the guide shaft (313) are respectively arranged on the second supporting plate (308) and the first supporting plate (307), a rod body of the adjusting screw rod (312) and a shaft body of the guide shaft (313) both penetrate through the racks (302) of the two feeding clamping modules, the adjusting screw rod (312) is in threaded connection with the middle parts of the racks (302) of the two feeding clamping modules, the threaded directions of the racks (302) of the two feeding clamping modules and the connecting threads of the adjusting screw rod (312) are opposite, and two sides of the adjusting screw rod (312) are respectively provided with the guide shaft (313); and a hand wheel is arranged on the adjusting screw rod (312), and is arranged on the second supporting plate (308).
5. The forging automatic production line of claim 2, wherein: each feeding clamping module is provided with two tensioning wheels (305), two ends of a wheel shaft of each tensioning wheel (305) are respectively in threaded connection with a connecting rod (314), a bottom connecting rod (314) is fixed on the rack (302), two top connecting rods (314) are fixed on equal-height bolt fixing blocks (315), and the equal-height bolt fixing blocks (315) are fixed on the top edge of the rack (302); the connecting rod (314) is sleeved with a spring (320).
6. The forging automatic production line of claim 2, wherein: driven wheel tensioning adjusting devices are arranged at the upper end and the lower end of a wheel shaft of the driven wheel (304), the position, where the wheel shaft of the driven wheel (304) penetrates through the rack (302), is a strip-shaped hole, the wheel shaft of the driven wheel (304) penetrates through the strip-shaped hole of the rack (302), and the upper end part and the lower end part of the wheel shaft are fixed through the driven wheel tensioning adjusting devices; the driven wheel tension adjusting device comprises a tension fixing seat (316), a tension bearing seat (317), a limiting block (318) and a stopping rod (319); the tensioning fixing seat (316) is fixed on the rack (302), the tensioning bearing seat (317) and the limiting block (318) are fixed on the tensioning fixing seat (316), the end part of the wheel shaft of the driven wheel (304) penetrates through the tensioning fixing seat (316) and is arranged in the tensioning bearing seat (317), the limiting block (318) is arranged on one side of the tensioning bearing seat (317), the stopping rod (319) is in threaded connection with the limiting block (318), and the end part of the stopping rod (319) penetrates through the limiting block (318) and abuts against the side surface of the tensioning bearing seat (317); the tensioning bearing seat (317) is in adjustable fixed connection with the tensioning fixing seat (316) through strip-shaped holes on two sides.
7. The forging automatic production line of claim 2, wherein: still include detection mechanism, detection mechanism includes support (321), connecting block (322) and rolling gear (323), support (321) both ends are established respectively and are being fixed to be set up on first backup pad (307) and second backup pad (308), and the support intermediate position is established in connecting block (322), and rolling gear (323) are established on connecting block (322).
8. The forging automatic production line of claim 1, wherein: the blanking guide mechanism (500) comprises a blanking mechanism support (501), a blanking groove (502) and a speed reducer (503), a blanking groove cover plate (504) covers the blanking groove (502) at equal intervals, the speed reducer (503) comprises an installation sleeve (505) and a speed reduction baffle (506), the installation sleeve (505) is sleeved on the blanking groove (502) section with the blanking groove cover plate (504), one end of the speed reduction baffle (506) is hinged with the installation sleeve (505), and the other end of the speed reduction baffle (506) is downwards lapped in the blanking groove (502); the tail end of the discharging groove (502) is provided with an infrared temperature sensor (507), and the infrared temperature sensor (507) is electrically connected with a control system of the joint robot (600); a material placing box (508) is also arranged in the blanking mechanism bracket (501).
9. The forging automatic production line of claim 1, wherein: the feeding device comprises a plurality of groups of guide plates (102) and material pushing plates (103) which are arranged in a staggered mode, the adjacent two groups of guide plates (102) and material pushing plates (103) are overlapped end to end, the guide plates (102) and the material pushing plates (103) are close to each other and are parallel, the guide plates (102) and the material pushing plates (103) have inclination angles in the vertical direction, two ends of each guide plate (102) are fixed on the side wall of the hopper (101), the material pushing plates (103) are connected with the output end of the material pushing cylinder (104), and the material pushing cylinders (104) are fixed on a fixing frame (105) of the hopper (101).
10. The forging automatic production line of claim 9, wherein: the feeding device comprises 3 groups of guide plates (102) and material pushing plates (103) which are arranged in a staggered mode, two ends of each of the 3 guide plates (102) are fixed to the side wall of the hopper (101), one ends of the 3 material pushing plates (103) are respectively fixed to the upper position, the middle position and the lower position of a fixing plate (106), and the fixing plate (106) is connected with a piston rod of a material pushing cylinder (104).
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|---|---|---|---|
| CN202010011045.4A CN111014562A (en) | 2020-01-06 | 2020-01-06 | Automatic forging production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010011045.4A CN111014562A (en) | 2020-01-06 | 2020-01-06 | Automatic forging production line |
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| CN111014562A true CN111014562A (en) | 2020-04-17 |
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| CN111590137A (en) * | 2020-05-23 | 2020-08-28 | 山东泰通精锻科技有限公司 | Automatic change production line for forging |
| CN111872298A (en) * | 2020-07-07 | 2020-11-03 | 江苏新悦自动化有限公司 | Rod piece continuous forging system |
| CN113523117A (en) * | 2021-08-25 | 2021-10-22 | 浙江斯特隆科技有限公司 | Copper bar hot forging and hot stamping rapid processing device and method |
| CN114653888A (en) * | 2022-05-20 | 2022-06-24 | 浙江省机电设计研究院有限公司 | Intelligent production line and production method for aluminum alloy scroll plate |
| CN114669679A (en) * | 2022-03-31 | 2022-06-28 | 重庆标准件工业有限责任公司 | Full-automatic inner hexagonal red heading processing method |
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