CN111008906A - Manufacturing enterprise production execution management system - Google Patents
Manufacturing enterprise production execution management system Download PDFInfo
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- CN111008906A CN111008906A CN202010155967.2A CN202010155967A CN111008906A CN 111008906 A CN111008906 A CN 111008906A CN 202010155967 A CN202010155967 A CN 202010155967A CN 111008906 A CN111008906 A CN 111008906A
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Abstract
The invention provides a manufacturing enterprise production execution management system which comprises a server, wherein the server comprises a quality management module and a progress management module, the quality management module is used for monitoring the quality of products, the progress management module is used for monitoring the production progress of each order product, the quality management module and the progress management module are both connected to a user client and an enterprise client to disclose quality management related information and progress management related information to the user client and the enterprise client, the server also comprises an order updating module, and the order updating module is connected to the enterprise client to receive order information uploaded by the enterprise client. The invention improves the participation degree of the client in the production process of the enterprise through the mode of carrying out quality monitoring by the enterprise and the client together, strengthens the confidence of the client to the enterprise and is beneficial to the long-term cooperation between the client and the enterprise.
Description
Technical Field
The invention belongs to the technical field of factory management, and particularly relates to a production execution management system for manufacturing enterprises.
Background
Customer satisfaction is very important for a business, while for a manufacturing business customer satisfaction is closely related to the quality of the product offered to the customer. In the prior art, a client can only inform a cooperative enterprise of the completion condition of an order of the client by the cooperative enterprise, and the client can only see a final product provided by the cooperative enterprise, so that the means of the cooperative enterprise for ensuring the product quality cannot be known, two sections of the client cannot be obtained easily when quality problems or internal reasons of the enterprise need delayed delivery, the problem of the lack of the confidence of the client easily occurs, and the long-term cooperation between the enterprise and the client is not facilitated.
Disclosure of Invention
The invention aims to solve the problems and provides a manufacturing enterprise production execution management system for enterprise-client co-supervision.
In order to achieve the purpose, the invention adopts the following technical scheme:
the server comprises a quality management module and a progress management module, wherein the quality management module is used for monitoring the quality of products, the progress management module is used for monitoring the production progress of each order product, the quality management module and the progress management module are both connected to a user client and an enterprise client to disclose relevant quality management information and relevant progress management information to the user client and the enterprise client, the server further comprises an order updating module, and the order updating module is connected to the enterprise client to receive order information uploaded by the enterprise client.
In the manufacturing enterprise production execution management system, the server further includes an authority module, the authority module is connected to the order updating module, and the authority module is used for configuring access authority of the corresponding user client according to the order information.
In the above manufacturing enterprise production execution management system, the order information includes order client information and order product information, and the server provides the user client with the production progress and quality management information of the order product within the access authority range according to the access authority.
In the above manufacturing enterprise production execution management system, the order client information includes a company name of the order client, the server includes a memory, the company name of the order client and a company code corresponding to the company name are stored in the memory, an authority module generates an association relationship between each company code and corresponding order product information according to the order information, and each user client uses the respective company code as an identity for accessing server data.
In the manufacturing enterprise production execution management system, the quality management module provides quality inspection standards and quality inspection plans, and receives quality inspection data obtained by executing according to the quality inspection standards and the quality inspection plans.
In the manufacturing enterprise production execution management system, the quality inspection data comprises manual quality inspection data and instrument quality inspection data, the instrument quality inspection data is uploaded to the service quality management module by a corresponding quality inspection instrument, and the manual quality inspection data is uploaded to the server by a quality inspector.
In the manufacturing enterprise production execution management system, the server is further connected with a quality inspection client for quality inspection personnel to use, the quality inspection instrument is connected to the quality inspection client through a wireless module, the quality inspection personnel upload working medium inspection data to the quality inspection client, and the quality inspection instrument uploads the quality inspection data to the server by the quality inspection client after transmitting the quality inspection data to the quality inspection client.
In the manufacturing enterprise production execution management system, the quality inspection plan comprises incoming material inspection, process inspection and finished product inspection, and the quality management module gives a quality analysis result, a statistical analysis result and a quality report through quality inspection data.
In the production execution management system of the manufacturing enterprise, the progress management module divides each ordered product into two progress states of waiting for production and production, and gives the expected start time when the ordered product belongs to the production waiting state, and gives the current completion progress and the expected completion time when the ordered product belongs to the production state.
In the manufacturing enterprise production execution management system, the progress management module monitors the progress of the ordered product by the following method:
s1, receiving order information, and calculating expected production starting time of order products in the order information according to a scheduling plan;
s2, after the order product starts to be produced, corresponding procedure starting information and corresponding procedure ending information are received when each procedure of each product in the order product starts and ends;
and S3, calculating the completion progress of the order product according to the total amount of the order product and the completion condition of each product in the order product, and giving the expected time for completing all the order products according to historical experience.
The method has the advantages that the enterprise client is added into the execution management system of the enterprise, and the production progress is transparently displayed to the client, so that the client can know the production progress of the order product at the first time and does not need to confirm the production progress of the order product to the enterprise all the time; meanwhile, the means of ensuring quality control by the enterprise is displayed to the client, when the quality problem occurs in the later period, the client can obtain the reason of the quality problem through the quality management module, the client understanding is obtained to a certain extent, and meanwhile, the enterprise can conveniently make up for mistakes, and the problem that the client loses the confidence of the enterprise is not easy to occur; the quality monitoring mode of the enterprise and the client is used for improving the participation degree of the client in the production process of the enterprise, enhancing the confidence of the client in the enterprise and being beneficial to the long-term cooperation between the client and the enterprise.
Drawings
FIG. 1 is a block diagram of a system architecture for a manufacturing enterprise production execution management system in accordance with the present invention;
FIG. 2 is a schematic diagram of the manner in which the privilege module configures access privileges for enterprise clients in the manufacturing enterprise production execution management system according to the present invention;
FIG. 3 is a diagram illustrating a manner in which a quality control module of the present invention obtains quality control data.
Reference numerals: a quality management module 11; a progress management module 12; an order updating module 13; a permission module 14; a memory 15; a user client 2; an enterprise client 3; a quality inspection client 4; and a quality inspection apparatus 5.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the embodiment discloses a manufacturing enterprise production execution management system, which includes a server, where the server includes a quality management module 11 and a progress management module 12, the quality management module 11 is configured to monitor product quality, the progress management module 12 is configured to monitor a production progress of each order product, both the quality management module 11 and the progress management module 12 are connected to the user client 2 and the enterprise client 3 to disclose relevant information of quality management and relevant information of progress management to the user client 2 and the enterprise client 3, and the server further includes an order updating module 13, and the order updating module 13 is connected to the enterprise client 3 to receive order information uploaded by the enterprise client 3.
The user client 2 is used by a client of an enterprise, the enterprise client 3 is used by an enterprise manager, and both the enterprise manager and the client can check the production progress and quality control condition of corresponding order products through the client. When a new order is provided for a business, the business client 3 uploads the order information of the new order to the server, and the order updating module 13 updates the current order information. The enterprise client 3 is added into an execution management system of an enterprise, the means of ensuring quality control of the enterprise is displayed to a client, the production progress is transparently displayed to the client, the client is not required to confirm the production progress condition of the order product of the client once and for all, and the client can obtain the reason in the first time when the quality problem occurs in the later period. The quality monitoring mode of the enterprise and the client is used for improving the participation degree of the client in the production process of the enterprise, enhancing the confidence of the client in the enterprise and being beneficial to the long-term cooperation between the client and the enterprise.
In addition, the calculation processing process of each module can be directly completed in the server, and at the moment, the requirement on the used server is high; the server can be connected to the cloud platform, the computing process is completed in the cloud platform, the scheme can be realized through a plurality of low-cost servers, the server prefers a server cluster at the moment, each module can independently occupy one server or a plurality of modules to be divided into a plurality of groups, each group of modules occupies one server, for example, the progress management module 12 occupies one server, the quality management module 11 occupies one server, the storage 15 occupies one server, and the permission module 14 occupies one server.
Further, the server further comprises a permission module 14, the permission module 14 is connected to the order updating module 13, and the permission module 14 is configured to configure the access permission of the corresponding user client 2 according to the order information. And a certain viewing authority is provided for the clients, and each client can view the progress and quality control conditions of all ordered products through the client of the client.
Specifically, the order information includes order client information and order product information, and the server provides the user client 2 with production progress and quality management information of the order product within its access authority range according to the access authority. For example, company a orders 100C products from company B, and the order information includes the following: order customer company name: company a, order product: 100 pieces of product C. The production progress and quality control conditions of the 100C products are within the access authority range of the company A client.
Further, as shown in fig. 2, the order client information includes a company name of the order client, the server includes a memory 15, the company name of the order client and a company code corresponding to the company name are stored in the memory 15, the authority module 14 generates an association relationship between each company code and corresponding order product information according to the order information, and each user client 2 uses the respective company code as an identifier for accessing the server data. That is, when the user client 2 accesses the quality management information and the production progress of the server, the quality management module 11 and the progress management module 12 return the quality management information and the progress information of the order product having an association relationship with the company code according to the company code of the user client 2 in the authority module 14. For example, in fig. 2, the names of three companies in the memory 15 are company a, company B, and company C, respectively, the company code of company a is "company code 1", and the order products corresponding to the company code 1 "include" order product 11 "," order product 12 ", and" order product 13 ", and three order products may be input in one order information at a time, or may be input in multiple order information multiple times. When the company A needs to acquire the management information of the order product, the server returns the quality management information and the production progress information of the order product 11, the order product 12 and the order product 13 according to the company code of the user client 2 of the company A.
Specifically, the quality management module 11 provides a quality inspection standard and a quality inspection plan, and receives quality inspection data obtained by performing the quality inspection standard and the quality inspection plan.
Furthermore, the quality inspection data comprises manual quality inspection data and instrument quality inspection data, the instrument quality inspection data is uploaded to the service quality management module 11 by the corresponding quality inspection instrument 5, and the manual quality inspection data is uploaded to the server by quality inspection personnel.
Further, as shown in fig. 3, the server is further connected with a quality inspection client 4 for quality inspection personnel, the quality inspection instrument 5 is connected with the quality inspection client 4 through a wireless module, and the wireless module can be a bluetooth module, an RFID module or a wifi module and the like. The quality testing personnel upload the working medium testing data of the person in the quality testing client 4, and the quality testing instrument 5 transmits the quality testing data to the quality testing client 4 and then the quality testing client 4 uploads the quality testing data to the server.
Specifically, the quality inspection plan includes incoming material inspection, process inspection, and finished product inspection, and the quality management module 11 gives a quality analysis result, a statistical analysis result, and a quality report from the quality inspection data. The quality analysis results are presented in the form of histograms, arrangement graphs, cause-effect graphs and scatter graphs for easy review by the personnel of each party; the process inspection comprises quality inspection processes such as first inspection, self-inspection, mutual inspection, special inspection, quality gate and the like.
Further, the schedule management module 12 divides each ordered product into two kinds of schedule states of waiting for production and producing, and gives an expected start time when belonging to the waiting for production state, and gives a current completion schedule and an expected completion time when belonging to the producing state.
Specifically, the progress management module 12 monitors the progress of the order product by:
s1, receiving order information, and calculating expected production starting time of order products in the order information according to a scheduling plan; aiming at a common order, an order product exists in a general production scheduling plan, so a newly received order usually needs to be queued for waiting, the new order product can be put into production after the existing order product is finished, the completion time of the existing order product in the production scheduling plan is estimated according to experience, the estimated time result or the buffer time delayed for 1-2 days is the estimated starting time of the new order product, and aiming at an urgent order, the queuing situation after urgent queue insertion is estimated or the step S2 is directly entered.
S2, after the order product starts to be produced, corresponding procedure starting information and corresponding procedure ending information are received when each procedure of each product in the order product starts and ends; the production station uploads the start information and the end information of the corresponding process in a reporting mode, the reporting mode can be manual reporting, automatic reporting or semi-automatic reporting, automatic reporting can be achieved through an on-site automatic detection device for achieving automatic reporting, a reporting terminal is installed on the site for achieving manual input of reporting for failing to achieve automatic reporting, and reporting can be achieved in a code scanning mode for some processing sites.
And S3, calculating the product completion progress of the order according to the total amount of the order products and the completion condition of each product in the order products, and giving the expected time for completing all the order products according to historical experience.
For example, if the order product of company a is 100C products, and 60 of the order products complete all the processes, and another 40 complete half the processes, the completion schedule of the order is 4/5, which is calculated as follows: for an order product with a plurality of processes, the completion progress = 1-the remaining process steps of incomplete product/total product yield; in particular, in this embodiment, 1- (40/100) × 1/2= 4/5.
If the number of steps of the finished process of the remaining product is different, the parts with the same finished process are used as a part to separately calculate each part, for example, the remaining 40 pieces, wherein 10 pieces finish half of the process, and the remaining 30 pieces finish 3/4 processes, then the completion progress is calculated by: 1- (10/100) × 1/2- (30/100) × 1/4= 7/8.
Aiming at simple ordered products, the calculation is not required to be separately carried out according to the working procedures, and the method directly comprises the following steps: completion schedule = completion product quantity/total product quantity.
And calculating the completion progress according to the specific order product and the completion condition of the order product, so that the customer and the company management personnel can obtain the completion condition of each order product in detail.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the quality management module 11 is used more here; a progress management module 12; an order updating module 13; a permission module 14; a memory 15; a user client 2; an enterprise client 3; a quality inspection client 4; quality testing instrument 5, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (10)
1. The manufacturing enterprise production execution management system comprises a server, and is characterized in that the server comprises a quality management module (11) and a progress management module (12), the quality management module (11) is used for monitoring product quality, the progress management module (12) is used for monitoring the production progress of each order product, the quality management module (11) and the progress management module (12) are both connected to a user client (2) and an enterprise client (3) to disclose relevant quality management information and relevant progress management information to the user client (2) and the enterprise client (3), the server further comprises an order updating module (13), and the order updating module (13) is connected to the enterprise client (3) to be used for receiving order information uploaded by the enterprise client (3).
2. The manufacturing enterprise production execution management system according to claim 1, wherein the server further comprises a permission module (14), the permission module (14) is connected to the order updating module (13), and the permission module (14) is used for configuring the access permission of the corresponding user client (2) according to the order information.
3. The manufacturing enterprise production execution management system of claim 2, wherein the order information includes order client information and order product information, and the server provides the user client (2) with production progress and quality management information of the order product within its access right according to the access right.
4. The manufacturing enterprise production execution management system according to claim 3, wherein the order client information includes a company name of the order client, the server includes a memory (15), the memory (15) stores the company name of the order client and a company code corresponding to the company name, the authority module (14) generates an association relationship between each company code and corresponding order product information according to the order information, and each user client (2) uses the respective company code as an identification for accessing the server data.
5. The manufacturing enterprise production execution management system of claim 4, wherein the quality management module (11) provides quality inspection standards and quality inspection plans and receives quality inspection data obtained by executing according to the quality inspection standards and quality inspection plans.
6. The manufacturing enterprise production execution management system of claim 5, wherein the quality inspection data comprises both manual quality inspection data and instrument quality inspection data, and the instrument quality inspection data is uploaded to the service quality management module (11) by a corresponding quality inspection instrument (5), and the manual quality inspection data is uploaded to the server by a quality inspector.
7. The manufacturing enterprise production execution management system according to claim 6, wherein the server is further connected with a quality inspection client (4) for quality inspection personnel to use, the quality inspection instrument (5) is connected to the quality inspection client (4) through a wireless module, the quality inspection personnel upload human working medium inspection data in the quality inspection client (4), and the quality inspection instrument (5) uploads the human working medium inspection data to the server by the quality inspection client (4) after transmitting the quality inspection data to the quality inspection client (4).
8. The manufacturing enterprise production execution management system of claim 7, wherein the quality control plan includes incoming material inspection, process inspection and finished product inspection, and the quality management module (11) gives the quality analysis result, the statistical analysis result and the quality report form through the quality control data.
9. The manufacturing enterprise production execution management system of claim 8, wherein the schedule management module (12) divides each ordered product into two schedule states of waiting for production and in-production, and gives the expected start time when belonging to the waiting for production state, and gives the current completion schedule and the expected completion time when belonging to the in-production state.
10. The manufacturing enterprise production execution management system of claim 9, wherein the schedule management module (12) monitors the progress of the ordered product by:
s1, receiving order information, and calculating expected production starting time of order products in the order information according to a scheduling plan;
s2, after the order product starts to be produced, corresponding procedure starting information and corresponding procedure ending information are received when each procedure of each product in the order product starts and ends;
and S3, calculating the completion progress of the order product according to the total amount of the order product and the completion condition of each product in the order product, and giving the expected time for completing all the order products according to historical experience.
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| CN202010155967.2A CN111008906A (en) | 2020-03-09 | 2020-03-09 | Manufacturing enterprise production execution management system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111596626A (en) * | 2020-05-27 | 2020-08-28 | 江苏中智软创信息技术有限公司 | MES work reporting system for discrete machining products |
| CN111681069A (en) * | 2020-05-22 | 2020-09-18 | 深圳市周大福珠宝制造有限公司 | Intelligent manufacturing system and method for producing personalized products in jewelry industry |
| CN111768080A (en) * | 2020-06-01 | 2020-10-13 | 浙江大学 | Method and system for evaluating finished progress of manufactured product |
| CN112034805A (en) * | 2020-09-09 | 2020-12-04 | 深圳市华智慧蓝科技有限公司 | Intelligent printing production management system for corrugated carton |
| CN113139739A (en) * | 2021-05-07 | 2021-07-20 | 安徽普优机械设备有限公司 | Execution management system for production and manufacturing of photoelectric display panel |
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| CN104700234A (en) * | 2015-03-30 | 2015-06-10 | 浙江富通科技集团有限公司 | Optical cable production management method and system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111681069A (en) * | 2020-05-22 | 2020-09-18 | 深圳市周大福珠宝制造有限公司 | Intelligent manufacturing system and method for producing personalized products in jewelry industry |
| CN111681069B (en) * | 2020-05-22 | 2023-05-05 | 深圳市周大福珠宝制造有限公司 | Intelligent manufacturing system and method for personalized product production in jewelry industry |
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| CN113139739A (en) * | 2021-05-07 | 2021-07-20 | 安徽普优机械设备有限公司 | Execution management system for production and manufacturing of photoelectric display panel |
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