CN111004908B - Automatic heat treatment equipment for automobile brake pad - Google Patents
Automatic heat treatment equipment for automobile brake pad Download PDFInfo
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- CN111004908B CN111004908B CN202010070533.2A CN202010070533A CN111004908B CN 111004908 B CN111004908 B CN 111004908B CN 202010070533 A CN202010070533 A CN 202010070533A CN 111004908 B CN111004908 B CN 111004908B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 138
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims abstract description 23
- 210000001503 joint Anatomy 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- 238000007669 thermal treatment Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000002679 ablation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0025—Supports; Baskets; Containers; Covers
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0018—Details, accessories not peculiar to any of the following furnaces for charging, discharging or manipulation of charge
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
- Braking Arrangements (AREA)
Abstract
The invention relates to the technical field of automobile brake pad processing, in particular to an automatic heat treatment device for an automobile brake pad, which comprises a base, a material moving mechanism, a feeding mechanism, a discharging mechanism and a heat treatment mechanism, wherein the material moving mechanism, the feeding mechanism, the material containing rotating assembly and two heating pipes are arranged on the base, the feeding mechanism comprises a material guiding assembly, the discharging mechanism comprises a discharging conveyor, a material feeding platform is arranged on one side of the material guiding assembly, one end of the material feeding platform is in butt joint with the inside of the material guiding assembly, the material moving mechanism comprises a horizontal moving assembly, the horizontal moving assembly is horizontally arranged above an oven, a grabbing assembly capable of moving among the material guiding assembly, the oven and the discharging conveyor is arranged at the output end of the horizontal moving assembly, the grabbing assembly comprises a plurality of clamping jaws capable of grabbing workpieces, a material taking and placing port is arranged at the top of the oven, and the device can automatically feed and discharge materials, and the brake block can be uniformly subjected to heat treatment, so that the heat treatment efficiency is improved and the labor is reduced.
Description
Technical Field
The invention relates to the technical field of automobile brake pad processing, in particular to automatic heat treatment equipment for an automobile brake pad.
Background
The brake block is the most critical safety part in the braking system of vehicle, and the good or bad of brake effect plays decisive role by the brake block, and the manufacturing production technology of brake block also improves constantly, when constantly discovering the brake block new material, and the change of brake block manufacturing tool is also a must, and the brake block generally has steel sheet and friction material layer hot pressing to form, and its process flow is mostly: the method comprises the following steps of powder mixing, thermoforming, heat treatment, grinding, ablation, powder spraying, packaging and the like, wherein in the production process, the brake pad needs to be subjected to heat treatment, and in the conventional brake pad heat treatment equipment, when the heat treatment is carried out, because the brake pad workpiece is small and the requirement is not met on the placement position of the brake pad, the brake pad is not uniformly heated due to disordered stacking, and the materials need to be sequentially placed manually, so that a large amount of manpower is needed, time and labor are wasted, and therefore, the automatic heat treatment equipment for the automobile brake pad is provided, and the problems are solved.
Disclosure of Invention
The invention aims to provide automatic heat treatment equipment for automobile brake pads, which can automatically feed and discharge materials, can uniformly perform heat treatment on the brake pads, improves the heat treatment efficiency and reduces the manpower.
In order to solve the technical problems, the invention provides the following technical scheme: an automatic heat treatment device for automobile brake pads comprises a base, and further comprises a material moving mechanism, a feeding mechanism, a discharging mechanism and a heat treatment mechanism which are arranged on the base, wherein the heat treatment mechanism comprises an oven, a material containing rotating assembly and two heating pipes, the material containing rotating assembly and the two heating pipes are respectively arranged in the oven, the two heating pipes are respectively arranged on two sides of the material containing rotating assembly, the feeding mechanism comprises a material guiding assembly, the discharging mechanism comprises a discharging conveyor, the material guiding assembly and the discharging conveyor are respectively arranged on two sides of the oven, a feeding platform is arranged on one side of the material guiding assembly, one end of the feeding platform is in butt joint with the interior of the material guiding assembly, the material moving mechanism comprises a horizontal moving assembly, the horizontal moving assembly is horizontally positioned above the oven, and a grabbing assembly capable of moving from the material guiding assembly, the oven and the discharging conveyor is arranged at the output end of the horizontal moving assembly, the grabbing component comprises a plurality of clamping jaws capable of grabbing workpieces, and a material taking and placing port is arranged at the top of the oven.
Preferably, the material containing rotating assembly comprises a first motor, a first rotating disc and a second rotating disc, the first rotating disc is vertically arranged on one side inside the oven, the second rotating disc is vertically arranged on the other side inside the oven, the top view surfaces of the first rotating disc and the second rotating disc are in a crossed state, four horizontal hinged plates which are horizontally arranged are arranged between the first rotating disc and the second rotating disc and are distributed between the first rotating disc and the second rotating disc in a crossed manner, one end, close to the first rotating disc, of each horizontal hinged plate is provided with a first hinged column, each first hinged column can be rotatably inserted into the edge of the first rotating disc, the other end of each horizontal hinged plate is provided with a second hinged column, one end of each second hinged column can be rotatably inserted into the edge of the second rotating disc, each first hinged column and each second hinged column which are adjacent to each other are arranged in a parallel and crossed manner, the back-to-back ends of the first rotary disc and the second rotary disc are respectively provided with a first vertical support, the bottom of each first vertical support is respectively connected with the bottom end of the interior of the oven, the center of the second rotary disc can be rotatably inserted into one of the first vertical supports through the first rotary shaft, the center of the first rotary disc can be rotatably inserted into one of the first vertical supports through the second rotary shaft, the first motor is connected with the outer wall of the oven through the first support, and the output end of the first motor can rotatably penetrate through two sides of the oven and is connected with one end of the second rotary shaft.
Preferably, each be equipped with respectively on the horizontal hinged plate and be the rectangle of vertical setting and hold the material frame, the rectangle holds the material frame fixed mounting on the horizontal hinged plate, and the top that the rectangle held the material frame is equipped with a plurality of and is used for holding the first standing groove of work piece, and the rectangle holds the material frame and comprises the net of punching a hole.
Preferably, the top of oven is equipped with the air-blower, and the output of air-blower is provided with out the tuber pipe, and the one end of going out the tuber pipe extends to the inside top of oven.
Preferably, the material guiding assembly comprises a second motor and a rotating column, two vertical supports of second and four box of keeping in, two vertical supports of second symmetry and the interval sets up the one side at the oven, the column spinner is the level and sets up between two vertical supports of second, the bottom of every vertical support of second is connected with the base respectively, the both ends of column spinner can be the pivoted respectively insert the inner wall of locating every vertical support of second and outwards extend, the second motor is horizontal fixed mounting on the outer wall of one of them vertical support of second, the output of second motor and the one end fixed connection of column spinner, four box of keeping in are the cross distribution and set up on the column spinner, be equipped with the second standing groove that a plurality of can work piece of keeping in respectively on every box of keeping in, the axis of first motor is the same with the axis of second motor, the material loading platform sets up the one side at the column spinner, be equipped with the feeding slide with every second standing groove one-to-one on the material loading platform.
Preferably, the guide subassembly still includes the sleeve tool, the sleeve tool sets up between two vertical supports, the column spinner and four box of keeping in all set up in the inside of sleeve tool, the both ends of sleeve tool respectively with the inner wall fixed connection of every vertical support of second, the inner wall of sleeve tool can with the work piece sliding contact on every box of keeping in, the top of sleeve tool is equipped with the rectangle that is used for dodging every clamping jaw and gets a material mouth, the one side that the sleeve tool is located the material loading platform is equipped with and feeds the feeding opening of every feed slide one-to-one with the material loading bench.
Preferably, the horizontal moving assembly comprises a horizontal frame, a third motor, a moving block, a first linear sliding table and two guide wheels, the horizontal frame is horizontally arranged above the base, each corner of the bottom of the horizontal frame is fixedly connected with the top of the base through a second support respectively, the centers of the bottoms of the two ends of the horizontal frame are respectively provided with a U-shaped seat, each guide wheel is vertically and rotatably arranged in each U-shaped seat respectively, the two guide wheels are connected through a steel rope in a transmission manner, the third motor is horizontally and fixedly arranged on the side wall of one of the U-shaped seats, the output end of the third motor is fixedly connected with the center of the adjacent guide wheel, the first linear sliding table is horizontally arranged between the two guide wheels, the two ends of the directional sliding table are respectively fixedly connected with the bottom of each U-shaped seat, the first linear sliding table is provided with a first linear sliding block capable of sliding on the first linear sliding table, the moving block is fixedly arranged at the bottom of the first linear sliding block, the lower section of the moving block is fixedly arranged on the steel rope, and the bottom of the moving block is connected with the grabbing component.
Preferably, the grabbing assembly comprises a first cylinder and a lifting transverse plate, the first cylinder is vertically located below the moving block, the first cylinder is fixedly connected with the bottom of the moving block through a third support, the lifting transverse plate is horizontally located below the first cylinder, the output end of the first cylinder is fixedly connected with the center of the top of the lifting transverse plate, all clamping jaws are vertical and arranged at the bottom of the lifting transverse plate side by side, and the output end of each clamping jaw can be correspondingly arranged with a first placing groove on each rectangular material containing frame and a second placing groove on each temporary storage box.
Preferably, get the top of putting the material mouth and be equipped with the rectangle apron that is the level setting, the both sides of rectangle apron are equipped with the second sharp slip table that is the level setting respectively, the inside of every second sharp slip table is equipped with respectively can be at the gliding second sharp slider of every second sharp slip table, the one end of every second sharp slider respectively with rectangle apron lateral wall fixed connection, the one end that the material mouth was got in the keeping away from of rectangle apron is equipped with the second cylinder that is the level setting, the second cylinder is through the top fixed connection of fixed cover with the oven, the output of second cylinder extends to the direction of getting the material mouth, the output of second cylinder and the one end center department fixed connection of rectangle apron.
Compared with the prior art, the invention has the beneficial effects that: an automatic heat treatment device for automobile brake pads is characterized in that during operation, brake pads are sequentially conveyed into each second placing groove of one temporary storage box in butt joint through each feeding slide rail on a feeding table, a second motor is started, the second motor drives a rotary column to rotate ninety degrees in a clearance manner, the rotary column simultaneously drives all the temporary storage boxes to turn ninety degrees along the rotary column, a sleeve jig is arranged to prevent the brake pads placed in the temporary storage boxes from sliding off, the temporary storage boxes stop after being in butt joint with a rectangular material taking port, the temporary storage boxes adjacent to the feeding table are prepared, when all clamping jaws respectively carry out butt joint on the brake pads in one of the temporary storage boxes, a first air cylinder is started for temporary storage, the first air cylinder drives a lifting transverse plate to move downwards, the brake pads are respectively grabbed through all the clamping jaws and then are compounded, when all the clamping jaws respectively grab each brake pad, starting a third motor, wherein the third motor drives one of two guide wheels to rotate, the two guide wheels synchronously rotate through a steel rope, the steel rope moves along the two guide wheels, the steel rope drives a moving block and a first linear slide block to horizontally move, the first linear slide block guides and moves until brake blocks grabbed by all the clamping jaws move to the upper part of the oven, the brake blocks to be processed are respectively placed in each first placing groove on one of the rectangular containing frames through each clamping jaw on the grabbing assembly, after the brake blocks are fully placed in the first placing grooves on one of the rectangular containing frames, the first motor is started, the first motor drives the first turnplate to rotate, meanwhile, each horizontal hinged plate drives the second turnplate to rotate, and the horizontal hinged plate is respectively hinged with the first turnplate and the second turnplate in a crossed manner at two ends, the horizontal hinged plate is kept in a horizontal state all the time, the rectangular material containing frames are kept in a vertical state all the time, each first placing groove on each rectangular material containing frame is kept upward all the time, the first rotary plate is sequentially rotated by ninety degrees through the first motor, each first placing groove on each rectangular material containing frame is sequentially filled with each clamping jaw, when the first placing grooves in all the rectangular material containing frames are completely filled, the first motor drives the first rotary plate and the second rotary plate to rotate, simultaneously drives all the hinged plates and all the rectangular material containing frames to rotate at the same speed, when the first placing grooves in all the rectangular material containing frames are filled with brake pads, the second cylinder is started, the second cylinder drives the rectangular cover plate to close the material taking and placing port, each second linear sliding table and each second linear sliding block are arranged to play a role in guiding and limiting, and when the material taking and placing port is closed, the heating pipe and each brake pad in the oven are started to carry out heat treatment, all brake pads set up the even fast rotary motion of first standing groove on the material frame is held to the rectangle respectively, make all brake pads thermal treatment more even quick, after all brake pads processing are accomplished, open and get the material mouth, dispel the heat through getting the material mouth, after dispelling the heat to the certain degree, snatch in proper order through every clamping jaw on snatching the subassembly, the rethread water level moves the position that the brake pads that the subassembly will be processed and accomplish removed to the unloading conveyer and carries out the unloading, this equipment can automatic feeding unloading, and can be even carry out thermal treatment with the brake pads, improve thermal treatment efficiency and reduce the manpower.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is an enlarged view taken at A of FIG. 2 in accordance with the present invention;
FIG. 4 is a front view of the present invention;
FIG. 5 is an enlarged view of the invention at B of FIG. 4;
FIG. 6 is a partial perspective view of the first embodiment of the present invention;
FIG. 7 is a schematic partial perspective view of a material-holding rotating assembly according to the present invention;
FIG. 8 is a partial perspective view of the second embodiment of the present invention;
FIG. 9 is a schematic view of a partial perspective view of the material guiding assembly of the present invention;
fig. 10 is a perspective view of the heat treatment mechanism of the present invention.
The reference numbers in the figures are: 1-a base; 2-baking oven; 3-holding the material rotating assembly; 4-heating a tube; 6-a blanking conveyor; 7-a feeding table; 8-a horizontal movement assembly; 9-a clamping jaw; 10-taking and discharging port; 11-a first electric machine; 12-a first carousel; 13-a second carousel; 14-horizontal hinged plate; 15-a first vertical support; 16-a rectangular material containing frame; 17-a first placing groove; 18-a blower; 19-air outlet pipe; 20-a second motor; 21-spin columns; 22-a second vertical support; 23-temporary storage box; 24-a second holding groove; 25-a feed chute; 26-a sleeve jig; 27-rectangular material taking port; 28-feed port; 29-a horizontal frame; 30-a third motor; 31-a moving block; 32-a first linear slide; 33-a guide wheel; 34-U-shaped seat; 35-a first linear slide; 36-a first cylinder; 37-lifting transverse plates; 38-rectangular cover plate; 39-a second linear slide; 40-second cylinder.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1 to 10, the automatic heat treatment equipment for the automobile brake pads comprises a base 1, and further comprises a material moving mechanism, a feeding mechanism, a discharging mechanism and a heat treatment mechanism which are installed on the base 1, wherein the heat treatment mechanism comprises an oven 2, a material containing rotating assembly 3 and two heating pipes 4, the material containing rotating assembly 3 and the two heating pipes 4 are respectively arranged in the oven 2, the two heating pipes 4 are respectively arranged at two sides of the material containing rotating assembly 3, the feeding mechanism comprises a material guiding assembly, the discharging mechanism comprises a discharging conveyor 6, the material guiding assembly and the discharging conveyor 6 are respectively arranged at two sides of the oven 2, a feeding table 7 is arranged at one side of the material guiding assembly, one end of the feeding table 7 is in butt joint with the inside of the material guiding assembly, the material moving mechanism comprises a horizontal moving assembly 8, the horizontal moving assembly 8 is horizontally arranged above the oven 2, and an output end of the horizontal moving assembly 8 is provided with a material guiding assembly which can be moved from the material guiding assembly, The grabbing component moving between the oven 2 and the blanking conveyor 6 comprises a plurality of clamping jaws 9 capable of grabbing workpieces, and a material taking and placing port 10 is arranged at the top of the oven 2.
The material containing rotating assembly 3 comprises a first motor 11, a first rotating disc 12 and a second rotating disc 13, the first rotating disc 12 is vertically arranged on one side of the inside of the oven 2, the second rotating disc 13 is vertically arranged on the other side of the inside of the oven 2, the plane of the first rotating disc 12 and the plane of the second rotating disc 13 are in a crossed state, four horizontal hinged plates 14 which are horizontally arranged are arranged between the first rotating disc 12 and the second rotating disc 13, the four horizontal hinged plates 14 are distributed between the first rotating disc 12 and the second rotating disc 13 in a crossed manner, one end, close to the first rotating disc 12, of each horizontal hinged plate 14 is provided with a first hinged column, each first hinged column can be rotatably inserted into the edge of the first rotating disc 12, the other end of each horizontal hinged plate 14 is provided with a second hinged column, one end of each second hinged column can be rotatably inserted into the edge of the second rotating disc 13, and each first hinged column and each second column adjacent to each first hinged column are adjacent to each second hinged column The two-side rotary oven is characterized in that the two rotary oven is arranged in a parallel and crossed mode, one end, back to the back, of each of the first rotary disc 12 and the second rotary disc 13 is provided with a first vertical support 15, the bottom of each first vertical support 15 is connected with the bottom end inside the oven 2, the center of each second rotary disc 13 can be rotatably inserted into one of the first vertical supports 15 through a first rotary shaft, the center of each first rotary disc 12 can be rotatably inserted into one of the first vertical supports 15 through a second rotary shaft, the first motor 11 is connected with the outer wall of the oven 2 through the first supports, and the output end of the first motor 11 can rotatably penetrate through two sides of the oven 2 and is connected with one end of each second rotary shaft.
Each horizontal hinged plate 14 is respectively provided with a vertically arranged rectangular material containing frame 16, the rectangular material containing frames 16 are fixedly arranged on the horizontal hinged plates 14, the top of each rectangular material containing frame 16 is provided with a plurality of first placing grooves 17 for containing workpieces, each rectangular material containing frame 16 is composed of a punching net, brake pads to be processed are respectively placed in each first placing groove 17 on one rectangular material containing frame 16 through each clamping jaw 9 on the grabbing assembly, after the brake pads are fully placed in the first placing grooves 17 on one rectangular material containing frame 16, the first motor 11 is started, the first motor 11 drives the first rotary plate 12 to rotate, meanwhile, each horizontal hinged plate 14 drives the second rotary plate 13 to rotate, the horizontal hinged plate 14 is respectively hinged with the first rotary plate 12 and the second rotary plate 13 in a cross mode at two ends, the horizontal hinged plates 14 are enabled to be always kept in a horizontal state, and meanwhile, the rectangular material containing frames 16 are simultaneously kept in a vertical state, each first placing groove 17 on each rectangular material containing frame 16 faces upwards all the time, the first rotary disc 12 is rotated ninety degrees in sequence through the first motor 11, each first placing groove 17 on each rectangular material containing frame 16 is filled with the material sequentially through each clamping jaw 9, and after all the first placing grooves 17 in all the rectangular material containing frames 16 are filled with the material fully, the first motor 11 drives the first rotary disc 12 and the second rotary disc 13 to rotate, and simultaneously drives all the hinged plates and all the rectangular material containing frames 16 to rotate at the same speed.
The material guiding assembly comprises a second motor 20, a rotary column 21, two second vertical supports 22 and four temporary storage boxes 23, wherein the two second vertical supports 22 are symmetrically arranged on one side of the oven 2 at intervals, the rotary column 21 is horizontally arranged between the two second vertical supports 22, the bottom of each second vertical support 22 is respectively connected with the base 1, two ends of the rotary column 21 can be respectively inserted into the inner wall of each second vertical support 22 in a rotating manner and extend outwards, the second motor 20 is horizontally and fixedly arranged on the outer wall of one of the second vertical supports 22, the output end of the second motor 20 is fixedly connected with one end of the rotary column 21, the four temporary storage boxes 23 are distributed on the rotary column 21 in a cross manner, each temporary storage box 23 is respectively provided with a plurality of second placing grooves 24 capable of temporarily storing workpieces, the axis of the first motor 11 is the same as the axis of the second motor 20, the feeding table 7 is arranged on one side of the rotary column 21, and feeding slideways 25 corresponding to the second placing grooves 24 one by one are arranged on the feeding table 7.
The material guiding assembly further comprises a sleeve jig 26, the sleeve jig 26 is arranged between the two vertical supports, the rotary column 21 and the four temporary storage boxes 23 are all arranged inside the sleeve jig 26, two ends of the sleeve jig 26 are respectively fixedly connected with the inner wall of each second vertical support 22, the inner wall of the sleeve jig 26 can be in sliding contact with a workpiece on each temporary storage box 23, a rectangular material taking port 27 for avoiding each clamping jaw 9 to take the workpiece is arranged at the top of the sleeve jig 26, a feeding through hole 28 corresponding to each feeding slide way 25 on the feeding table 7 is arranged on one surface of the sleeve jig 26, which is located on the feeding table 7, one-to-one correspondence with each feeding slide way 25, during operation, a brake pad is sequentially conveyed into each second placing groove of one temporary storage box 23 in butt joint through each feeding slide way 25 on the feeding table 7, the second motor 20 is started, the second motor 20 drives the rotary column 21 to rotate ninety degrees in a clearance, the rotary column 21 simultaneously drives all the temporary storage boxes 23 to turn ninety degrees along the rotary column 21, the sleeve tool 26 that sets up is used for preventing to place the brake block landing in the box 23 of keeping in, stops after the box 23 of keeping in of placing the brake block docks with rectangle material taking opening 27, and the box 23 of keeping in adjacent with material loading platform 7 prepares material.
The horizontal moving assembly 8 comprises a horizontal frame 29, a third motor 30, a moving block 31, a first linear sliding table 32 and two guide wheels 33, the horizontal frame 29 is horizontally arranged above the base 1, each corner of the bottom of the horizontal frame 29 is fixedly connected with the top of the base 1 through a second bracket, the centers of the bottoms of two ends of the horizontal frame 29 are respectively provided with a U-shaped seat 34, each guide wheel 33 is vertically and rotatably arranged in each U-shaped seat 34, the two guide wheels 33 are connected through steel cables in a transmission manner, the third motor 30 is horizontally and fixedly arranged on the side wall of one U-shaped seat 34, the output end of the third motor 30 is fixedly connected with the center of the adjacent guide wheel 33, the first linear sliding table 32 is horizontally arranged between the two guide wheels 33, two ends of the directional sliding table are respectively fixedly connected with the bottom of each U-shaped seat 34, the first linear sliding table 32 is provided with a first linear sliding block 35 capable of sliding on the first linear sliding table 32, the fixed mounting of movable block 31 is in the bottom of first straight line slider 35, the lower section fixed mounting of movable block 31 is on the steel cable, the bottom of movable block 31 with snatch the subassembly and be connected, after all clamping jaws 9 snatch every brake block respectively, start third motor 30, third motor 30 drives two guide pulleys 33 and one of them guide pulley 33 is rotatory, two guide pulleys 33 pass through steel cable synchronous revolution, make the steel cable remove along two guide pulleys 33, the steel cable drives movable block 31 and first straight line slider 35 and carries out horizontal migration, move along first straight line slide through first straight line slider 35 and lead the removal, until the brake block that will be snatched by all clamping jaws 9 removes to the top of oven 2.
The grabbing component comprises a first air cylinder 36 and a lifting transverse plate 37, the first air cylinder 36 is vertically positioned below the moving block 31, the first air cylinder 36 is fixedly connected with the bottom of the moving block 31 through a third bracket, the lifting transverse plate 37 is horizontally positioned below the first air cylinder 36, the output end of the first air cylinder 36 is fixedly connected with the center of the top of the lifting transverse plate 37, all the clamping jaws 9 are vertically arranged at the bottom of the lifting transverse plate 37 side by side, the output end of each clamping jaw 9 can be respectively arranged corresponding to the first placing groove 17 on each rectangular material containing frame 16 and the second placing groove 24 on each temporary storage box 23, when the brake pads in one temporary storage box 23 of all the temporary storage boxes 23 of all the clamping jaws 9 are butted, the first air cylinder 36 is started, the first air cylinder 36 drives the lifting cross plate 37 to move downwards, the brake pad is grabbed through all the clamping jaws 9 respectively, and then the brake pad is combined.
A horizontally arranged rectangular cover plate 38 is arranged above the material taking and discharging port 10, two sides of the rectangular cover plate 38 are respectively provided with a horizontally arranged second linear sliding table 39, a second linear sliding block capable of sliding in each second linear sliding table 39 is respectively arranged in each second linear sliding table 39, one end of each second linear sliding block is respectively fixedly connected with the side wall of the rectangular cover plate 38, one end of the rectangular cover plate 38 far away from the material taking and discharging port 10 is provided with a horizontally arranged second air cylinder 40, the second air cylinder 40 is fixedly connected with the top of the oven 2 through a fixing sleeve, the output end of the second air cylinder 40 extends towards the direction of the material taking and discharging port 10, the output end of the second air cylinder 40 is fixedly connected with the center of one end of the rectangular cover plate 38, when the brake block is filled in the first placing grooves 17 on all the rectangular material containing frames 16, the second air cylinder 40 is started, the rectangular cover plate 38 is driven by the second air cylinder 40 to close the material taking and discharging port 10, each second linear sliding table 39 and each second linear sliding block are arranged to play a role in guiding and limiting.
The working principle is as follows: during operation, the brake pads are sequentially conveyed into each second placing groove of one temporary storage box 23 in butt joint through each feeding slide way 25 on the feeding table 7, the second motor 20 is started, the second motor 20 drives the rotary column 21 to rotate ninety degrees in a clearance mode, the rotary column 21 simultaneously drives all the temporary storage boxes 23 to turn ninety degrees along the rotary column 21, the arranged sleeve jig 26 is used for preventing the brake pads placed in the temporary storage boxes 23 from sliding off, the temporary storage boxes 23 placed with the brake pads are stopped after being in butt joint with the rectangular material taking port 27, the temporary storage boxes 23 adjacent to the feeding table 7 are prepared, after the brake pads in one temporary storage box 23 of all the temporary storage boxes 23 are in butt joint through all the clamping jaws 9, the first air cylinder 36 is started, the first air cylinder 36 drives the lifting transverse plate 37 to move downwards, the brake pads are respectively grabbed through all the clamping jaws 9, and then compounding is carried out, after all the clamping jaws 9 respectively grab each brake pad, starting a third motor 30, the third motor 30 drives one guide wheel 33 of two guide wheels 33 to rotate, the two guide wheels 33 synchronously rotate through a steel rope, the steel rope moves along the two guide wheels 33, the steel rope drives a moving block 31 and a first linear slide block 35 to horizontally move, the first linear slide block 35 guides and moves until brake pads grabbed by all the clamping jaws 9 move to the upper part of the oven 2, the brake pads to be processed are respectively placed in each first placing groove 17 on one rectangular material containing frame 16 through each clamping jaw 9 on the grabbing assembly, after the brake pads are fully placed in the first placing grooves 17 on one rectangular material containing frame 16, the first motor 11 is started, the first motor 11 drives the first rotary disc 12 to rotate, meanwhile, each horizontal hinged plate 14 drives the second rotary disc 13 to rotate, the horizontal hinged plate 14 is respectively hinged with the first rotary disc 12 and the second rotary disc 13 in a crossed manner at two ends, the horizontal hinged plate 14 is kept in a horizontal state all the time, the rectangular material containing frames 16 are kept in a vertical state all the time, each first placing groove 17 on each rectangular material containing frame 16 is kept upward all the time, the first rotary disc 12 is sequentially rotated by ninety degrees through the first motor 11, each first placing groove 17 on each rectangular material containing frame 16 is sequentially filled with each clamping jaw 9, after all the first placing grooves 17 in all the rectangular material containing frames 16 are fully filled, the first motor 11 drives the first rotary disc 12 and the second rotary disc 13 to rotate, simultaneously drives all the hinged plates and all the rectangular material containing frames 16 to rotate at the same speed, after all the first placing grooves 17 on all the rectangular material containing frames 16 are filled with brake pads, the second air cylinder 40 is started, the second air cylinder 40 drives the rectangular cover plate 38 to close the material taking and placing port 10, and each second linear sliding table 39 and each second linear sliding block are arranged to play a guiding and limiting role, after getting material mouth 10 and closing, start air-blower 18 and every heating pipe 4 and carry out thermal treatment to all brake blocks in oven 2, all brake blocks set up the equal fast rotary motion of first standing groove 17 on rectangle appearance material frame 16 respectively, make all brake blocks thermal treatment more even quick, after all brake blocks processing was accomplished, open and get material mouth 10, dispel the heat through getting material mouth 10, after dispelling the certain degree when dispelling the heat, snatch in proper order through every clamping jaw 9 that snatchs on the subassembly, the rethread water translation moves subassembly 8 and removes the brake block of accomplishing to the position of blanking conveyer 6 and carry out the unloading.
Claims (6)
1. An automatic heat treatment device for automobile brake pads is characterized by comprising a base (1), a material moving mechanism, a feeding mechanism, a discharging mechanism and a heat treatment mechanism, wherein the material moving mechanism, the feeding mechanism, the discharging mechanism and the heat treatment mechanism are installed on the base (1), the heat treatment mechanism comprises an oven (2), a material containing rotating assembly (3) and two heating pipes (4), the material containing rotating assembly (3) and the two heating pipes (4) are respectively arranged in the oven (2), the two heating pipes (4) are respectively arranged on two sides of the material containing rotating assembly (3), the feeding mechanism comprises a material guiding assembly, the discharging mechanism comprises a discharging conveyor (6), the material guiding assembly and the discharging conveyor (6) are respectively arranged on two sides of the oven (2), a feeding platform (7) is arranged on one side of the material guiding assembly, one end of the feeding platform (7) is in butt joint with the interior of the material guiding assembly, the material moving mechanism comprises a horizontal moving assembly (8), the horizontal moving assembly (8) is horizontally positioned above the oven (2), the output end of the horizontal moving assembly (8) is provided with a grabbing assembly capable of moving among the material guiding assembly, the oven (2) and the blanking conveyor (6), the grabbing assembly comprises a plurality of clamping jaws (9) capable of grabbing workpieces, and the top of the oven (2) is provided with a material taking and placing port (10);
the material containing rotating assembly (3) comprises a first motor (11), a first rotating disc (12) and a second rotating disc (13), the first rotating disc (12) is vertically arranged on one side in the oven (2), the second rotating disc (13) is vertically arranged on the other side in the oven (2), the top surfaces of the first rotating disc (12) and the second rotating disc (13) are in a crossed state, four horizontal hinged plates (14) are horizontally arranged between the first rotating disc (12) and the second rotating disc (13), the four horizontal hinged plates (14) are distributed between the first rotating disc (12) and the second rotating disc (13) in a crossed manner, one end, close to the first rotating disc (12), of each horizontal hinged plate (14) is provided with a first hinged column, each first hinged column can be rotatably inserted into the edge of the first rotating disc (12) respectively, the other end of each horizontal hinged plate (14) is provided with a second hinged column respectively, one end of each second hinge column is rotatably inserted at the edge of the second rotary table (13), each first hinge column and each second hinge column which are adjacent to each first hinge column and each second hinge column are arranged in parallel in a cross mode, one back ends of the first rotary table (12) and the second rotary table (13) are respectively provided with a first vertical support (15), the bottom of each first vertical support (15) is connected with the inner bottom end of the oven (2), the center of the second rotary table (13) is rotatably inserted on one of the first vertical supports (15) through a first rotary shaft, the center of the first rotary table (12) is rotatably inserted on one of the first vertical supports (15) through a second rotary shaft, the first motor (11) is connected with the outer wall of the oven (2) through the first support, and the output end of the first motor (11) rotatably penetrates through two sides of the oven (2) to be connected with one end of the second rotary shaft;
the material guide assembly comprises a second motor (20), a rotary column (21), two second vertical supports (22) and four temporary storage boxes (23), the two second vertical supports (22) are symmetrically arranged on one side of the oven (2) at intervals, the rotary column (21) is horizontally arranged between the two second vertical supports (22), the bottom of each second vertical support (22) is connected with the base (1) respectively, two ends of the rotary column (21) can be rotatably inserted into the inner wall of each second vertical support (22) and extend outwards respectively, the second motor (20) is horizontally and fixedly installed on the outer wall of one of the second vertical supports (22), the output end of the second motor (20) is fixedly connected with one end of the rotary column (21), the four temporary storage boxes (23) are distributed on the rotary column (21) in a cross shape, a plurality of second placing grooves (24) capable of temporarily storing workpieces are arranged on each temporary storage box (23) respectively, the axial line of the first motor (11) is the same as that of the second motor (20), the feeding table (7) is arranged on one side of the rotary column (21), and feeding slideways (25) which correspond to the second placing grooves (24) one by one are arranged on the feeding table (7);
the guide subassembly still includes sleeve tool (26), sleeve tool (26) set up between two vertical supports, revolving column (21) and four box (23) of keeping in all set up the inside at sleeve tool (26), the both ends of sleeve tool (26) respectively with the inner wall fixed connection of every vertical support of second (22), the inner wall of sleeve tool (26) can with the work piece sliding contact on every box (23) of keeping in, the top of sleeve tool (26) is equipped with the rectangle that is used for dodging every clamping jaw (9) and gets material mouthful (27), the one side that sleeve tool (26) are located material loading platform (7) is equipped with feeding port (28) with every feeding slide (25) one-to-one on material loading platform (7).
2. The automatic heat treatment equipment for the automobile brake pads according to claim 1, wherein each horizontal hinged plate (14) is provided with a vertically arranged rectangular material containing frame (16), the rectangular material containing frames (16) are fixedly arranged on the horizontal hinged plates (14), the top of each rectangular material containing frame (16) is provided with a plurality of first placing grooves (17) for containing workpieces, and each rectangular material containing frame (16) is composed of a punching net.
3. The automatic heat treatment equipment for the automobile brake pads according to claim 2, wherein a blower (18) is arranged at the top of the oven (2), an air outlet pipe (19) is arranged at the output end of the blower (18), and one end of the air outlet pipe (19) extends towards the top end of the inside of the oven (2).
4. The automatic heat treatment device for the automobile brake pads according to claim 1, wherein the horizontal moving assembly (8) comprises a horizontal frame (29), a third motor (30), a moving block (31), a first linear sliding table (32) and two guide wheels (33), the horizontal frame (29) is horizontally arranged above the base (1), each corner of the bottom of the horizontal frame (29) is fixedly connected with the top of the base (1) through a second bracket, a U-shaped seat (34) is arranged at the center of the bottom of each of two ends of the horizontal frame (29), each guide wheel (33) is vertically and rotatably arranged inside each U-shaped seat (34), the two guide wheels (33) are connected through a steel cable transmission, the third motor (30) is horizontally and fixedly mounted on the side wall of one U-shaped seat (34), the output end of the third motor (30) is fixedly connected with the center of the adjacent guide wheel (33), first straight line slip table (32) are the level and set up between two guide pulleys (33), the both ends of directional slip table respectively with the bottom fixed connection of every U type seat (34), be equipped with on first straight line slip table (32) can go up gliding first straight line slider (35) in first straight line slip table (32), the fixed mounting of movable block (31) is in the bottom of first straight line slider (35), the hypomere fixed mounting of movable block (31) is on the steel cable, the bottom of movable block (31) with snatch the subassembly and be connected.
5. The automatic heat treatment device for the automobile brake pads according to claim 4, wherein the grabbing assembly comprises a first air cylinder (36) and a lifting transverse plate (37), the first air cylinder (36) is vertically positioned below the moving block (31), the first air cylinder (36) is fixedly connected with the bottom of the moving block (31) through a third support, the lifting transverse plate (37) is horizontally positioned below the first air cylinder (36), the output end of the first air cylinder (36) is fixedly connected with the center of the top of the lifting transverse plate (37), all the clamping jaws (9) are vertically arranged at the bottom of the lifting transverse plate (37) side by side, and the output end of each clamping jaw (9) can be respectively arranged corresponding to the first placing groove (17) on each rectangular material containing frame (16) and the second placing groove (24) on each temporary storage box (23).
6. The automatic heat treatment equipment for the automobile brake pads according to claim 5, get the top of putting material mouth (10) and be rectangle apron (38) that the level set up, the both sides of rectangle apron (38) are equipped with second straight line slip table (39) that the level set up respectively, the inside of every second straight line slip table (39) is equipped with respectively and can be at gliding second straight line slider of every second straight line slip table (39), the one end of every second straight line slider respectively with rectangle apron (38) lateral wall fixed connection, the one end that gets material mouth (10) was kept away from in rectangle apron (38) is equipped with second cylinder (40) that are the level and set up, top fixed connection through fixed cover and oven (2) is passed through in second cylinder (40), the output of second cylinder (40) extends to the direction of getting material mouth (10), the output of second cylinder (40) and the one end center department fixed connection of rectangle apron (38).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010070533.2A CN111004908B (en) | 2020-01-21 | 2020-01-21 | Automatic heat treatment equipment for automobile brake pad |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010070533.2A CN111004908B (en) | 2020-01-21 | 2020-01-21 | Automatic heat treatment equipment for automobile brake pad |
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| CN111004908A CN111004908A (en) | 2020-04-14 |
| CN111004908B true CN111004908B (en) | 2021-10-22 |
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| CN202010070533.2A Active CN111004908B (en) | 2020-01-21 | 2020-01-21 | Automatic heat treatment equipment for automobile brake pad |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111998648A (en) * | 2020-09-04 | 2020-11-27 | 安徽博耐克摩擦材料有限公司 | Oven transmission mechanism suitable for brake pad heat treatment and implementation method thereof |
| CN114196818B (en) * | 2021-11-17 | 2024-01-05 | 哈工大机器人南昌智能制造研究院 | Automatic feeding process of tempering furnace |
| CN114321238B (en) * | 2021-12-31 | 2024-01-26 | 南通布莱派德汽车配件有限公司 | Preparation method of high-temperature wear-resistant ceramic composite fiber brake pad |
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Effective date of registration: 20210927 Address after: 322200 No. 11 Zhongxing Road, Huangzhai Town, Pujiang County, Jinhua City, Zhejiang Province Applicant after: Zhejiang Wansai Automobile Parts Co.,Ltd. Address before: College of Aeronautical and mechanical engineering, Changzhou Institute of technology, 666 Liaohe Road, Xinbei District, Changzhou City, Jiangsu Province, 213032 Applicant before: Yang Yadong |
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Application publication date: 20200414 Assignee: Zhejiang Wansai Import and Export Co.,Ltd. Assignor: Zhejiang Wansai Automobile Parts Co.,Ltd. Contract record no.: X2024980004350 Denomination of invention: An automatic heat treatment equipment for automotive brake pads Granted publication date: 20211022 License type: Common License Record date: 20240412 |