CN111002154A - Device for automatically processing round balls and round ball processing method - Google Patents
Device for automatically processing round balls and round ball processing method Download PDFInfo
- Publication number
- CN111002154A CN111002154A CN201911300086.9A CN201911300086A CN111002154A CN 111002154 A CN111002154 A CN 111002154A CN 201911300086 A CN201911300086 A CN 201911300086A CN 111002154 A CN111002154 A CN 111002154A
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- China
- Prior art keywords
- ball
- rotating shaft
- round balls
- conveyor belt
- blank
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B11/00—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor
- B24B11/02—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls
- B24B11/04—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls involving grinding wheels
- B24B11/10—Machines or devices designed for grinding spherical surfaces or parts of spherical surfaces on work; Accessories therefor for grinding balls involving grinding wheels of cup type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a device for automatically processing round balls and a round ball processing method, wherein the device for automatically processing round balls comprises a conveying belt for conveying blanks for processing round balls, two moving mechanisms, two rotating shaft motors, two ball nesting devices and a water spraying device for spraying water to an operation station; the two moving mechanisms are erected on two sides of the width direction of the conveyor belt and comprise two bottom plates, guide rails respectively arranged on the two bottom plates and electric sliding blocks oppositely and slidably arranged on the two guide rails, and the two guide rails are positioned on the same line; the two rotating shaft motors are oppositely connected with the two electric sliding blocks; the centers of the two ball nesting devices are oppositely arranged, the two ball nesting devices are hemispherical and have the same diameter, and the end parts of the ball nesting devices are coaxially connected with a rotating shaft of the rotating shaft motor; the water spraying device is erected above the conveying belt through a first supporting frame. The invention also provides a method for processing the round balls by using the device.
Description
Technical Field
The invention relates to the technical field of constructional engineering, in particular to a device for automatically processing a round ball and a round ball processing method.
Background
The existing technology for processing spherical workpieces generally processes on a lathe and utilizes a cutter to carry out turning; however, the prior art still has the defects and shortcomings: firstly, the lathe is large in size and is not suitable for processing small spherical workpieces; secondly, the lathe machining is semi-mechanical and semi-manual machining, so that the degree of automation is low, the machining efficiency is low, and the lathe machining is not suitable for large-scale machining; thirdly, before the workpiece is machined into the spherical shape, the workpiece is cut off from the blank to form the irregular spherical ball with the bosses 9 as shown in figure 1.
Disclosure of Invention
The invention provides a device for automatically processing round balls and a round ball processing method, which have high automation degree and are suitable for mass production.
In order to solve the technical problems, the technical scheme provided by the invention is as follows:
a device for automatically processing round balls comprises a conveyor belt for conveying blanks for processing round balls, two moving mechanisms, two rotating shaft motors, two ball nesting devices and a water spraying device for spraying water to an operation station; the two moving mechanisms are erected on two sides of the width direction of the conveyor belt and comprise two bottom plates, guide rails respectively arranged on the two bottom plates and electric sliding blocks oppositely and slidably arranged on the two guide rails, and the two guide rails are positioned on the same line; the two rotating shaft motors are oppositely connected with the two electric sliding blocks; the centers of the two ball nesting devices are oppositely arranged, the two ball nesting devices are hemispherical and have the same diameter, and the end parts of the ball nesting devices are coaxially connected with a rotating shaft of the rotating shaft motor; the water spraying device is erected above the conveying belt through a first supporting frame.
The rotating shaft is connected with a clamp, and the clamp is clamped on the ball nesting device.
The first support frame comprises a first support plate and a first upright post connected to the bottom of the first support plate; the water jet equipment includes the water pump, be used for to the operation station jet water column the squirt and connect in the delivery port of water pump with water pipe between the water inlet of squirt, the operation station the water pump set up in the top of first backup pad, first through-hole has been seted up on the first backup pad, the water pipe is worn to locate first through-hole, the squirt with be connected with the connecting rod between the lower surface of first backup pad.
The support frame comprises a second support plate for bearing the bottom plate and a second upright column connected to the bottom of the second support plate.
Second through holes are formed in the conveying belt at intervals, and the diameter of each second through hole is smaller than that of each round ball. The second through hole is provided with an outer edge protruding towards the upper side of the conveyor belt along the circumferential direction.
The hydraulic telescopic device is characterized by further comprising a first hydraulic telescopic rod abutting against the upper side of the blank to be processed and a second hydraulic telescopic rod penetrating through the second through hole and abutting against the lower side of the blank to be processed, wherein the first hydraulic telescopic rod is connected to the bottom of the second supporting plate, and the second hydraulic telescopic rod is connected to the top of the second supporting plate.
The invention also provides a method for automatically processing the round balls by using the device for automatically processing the round balls, which comprises the following steps:
installing the ball nesting device matched with the diameter of the ball on the rotating shaft of the rotating shaft motor;
placing a billet on the conveyor belt, starting the conveyor belt, and moving the billet between the two ball nesters;
starting the rotating shaft motor and the electric sliding block to enable the two rotating shaft motors to move in opposite directions, polishing the blank by the two ball nesting devices along with the rotation of the rotating shaft, gradually polishing the blank into two hemispheres, and continuously moving the two rotating shaft motors in opposite directions until the two ball nesting devices are contacted with each other, so that the blank is polished into a quasi-spherical blank;
the two rotating shaft motors move reversely to form a gap in front of the two ball nesting devices;
the water spraying device sprays high-pressure water columns to the gap, the quasi-spherical blank rotates between the two ball nesting devices, and the grinding is continued until the quasi-spherical blank forms a regular ball;
the two rotating shaft motors move in opposite directions, and the round balls fall on the conveying belt;
the conveyor belt moves to process the next blank, and the round balls move out of the operation station along with the movement of the conveyor belt.
Second through holes are formed in the conveying belt at intervals, the diameter of each second through hole is smaller than that of each round ball, the processed round balls fall on the second through holes and are clamped and fixed in the second through holes, and the round balls move out of the operation station along with the movement of the conveying belt.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention has simple structure, convenient operation and low cost, and can process standardized spherical parts;
2. the invention effectively solves the technical problems that when the spherical part is turned on a lathe and the machining is finished, the part falls off without being machined, and the clamping is difficult and the efficiency is low when the supplementary machining is needed.
3. The invention has high automation degree, simplifies the processing process of the spherical parts, saves a large amount of manpower and material resources, is suitable for spherical part processing enterprises with large-scale production and family workshops with small-scale processing, and has certain market prospect and potential economic benefit.
Drawings
Fig. 1 is a schematic diagram of a spherical ball with a boss in the prior art.
Fig. 2 is a schematic structural diagram of a using state of the device for automatically processing the round balls.
Fig. 3 is a partially exploded view of an apparatus for automatically processing round balls according to the present invention, which does not include a first support and a second support.
Fig. 4 is a schematic structural view of the rotating shaft motor of the present invention slidably disposed on the moving mechanism.
FIG. 5 is a schematic view of the structure of the ball trap of the present invention.
FIG. 6 is a schematic diagram of the construction of the drive belt of the present invention.
Fig. 7 is a structural diagram illustrating a use state of the automatic round ball processing device of the present invention when the device starts to process round balls.
Fig. 8 is a schematic structural view of a continuous ball processing state of the automatic ball processing device of the present invention.
Detailed Description
The device and method for automatically processing round balls according to the present invention will be further described with reference to the drawings in the embodiments of the present invention.
As shown in fig. 2 to 6, the device for automatically processing the round ball 2 is characterized by comprising a conveyor belt 1 for conveying blanks 3 for processing the round ball 2, two moving mechanisms, two rotating shaft motors 43, two ball nesters 44 and a water spraying device for spraying water to an operation station; the two moving mechanisms are erected on two sides of the width direction of the conveyor belt 1, each moving mechanism comprises two bottom plates 41, guide rails 42 respectively arranged on the two bottom plates 41, and electric sliding blocks oppositely and slidably arranged on the two guide rails 42, and the two guide rails 42 are positioned on the same line; the two-spindle motor 43 is oppositely connected to the two electric sliding blocks; the centers of the two ball nesting devices 44 are oppositely arranged, the two ball nesting devices 44 are hemispherical and have the same diameter, and the end parts of the ball nesting devices 44 are coaxially connected with a rotating shaft 45 of the rotating shaft motor 43; the water spraying device is erected above the conveyor belt 1 through a first support frame 6.
The rotating shaft motor 43 drives the two rotating shafts 45 to rotate, so as to drive the ball nesting device 44 to rotate, and the ball nesting device is attached to polish the blank 3. The two rotating shaft motors 43 slide relatively along the guide rails 42, the two ball nesting devices 44 further polish the blank 3, the open ends of the two ball nesting devices 44 are gradually abutted against each other, and the blank 3 is polished into a spheroidal blank. The two rotating shaft motors 43 move reversely to form a gap in front of the two ball nesters 44; the water spraying device sprays high-pressure water columns to the gap, the quasi-spherical blank rotates randomly between the two ball nesting devices 44, and the grinding is continued until the quasi-spherical blank forms a regular ball 2; the two rotating shaft motors 43 move reversely, and the round balls 2 fall on the conveyor belt 1; the conveyor belt 1 moves to process the next blank 3, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1.
The sliding distance and the sliding speed of the spindle motor 43 and the conveying speed of the conveyor belt 11 can be set according to the actual polishing requirements. The size of the blank 3 is larger than that of the round ball 2 to be processed, and the size of the ball nesting device 44 is matched with that of the round ball 2 to be processed.
The rotating shaft 45 is connected with a clamp 46, and the clamp 46 is clamped on the ball nesting device 44.
The ball retainer 44 is further secured by the two clamps 46 to prevent displacement of the ball retainer 44 during high speed rotation.
The first support frame 6 comprises a first support plate 62 and a first upright 63 connected to the bottom of the first support plate 62; as shown in fig. 2, water jet equipment include water pump 81, be used for to the squirt 82 of operation station jet water column, and connect in water pump 81's delivery port with water pipe 83 between the water inlet of squirt 82, water pump 81 set up in the top of first backup pad 62, first through-hole has been seted up on first backup pad 62, water pipe 83 wears to locate first through-hole, squirt 82 with be connected with connecting rod 84 between the lower surface of first backup pad 62.
The utility model further comprises a second support frame 5 supported at the bottom of two bottom plates 41, wherein the second support frame 5 comprises a second support plate 52 for bearing the bottom plate 41 and a second upright 51 connected to the bottom of the second support plate 52.
Second through holes 11 are formed in the conveyor belt 1 at intervals, and the diameter of each second through hole 11 is smaller than that of the round ball 2. The second through hole 11 has an outer edge protruding toward the upper side of the conveyor belt 1 in the circumferential direction.
After the round balls 2 are processed, the rotating shaft motor 43 moves reversely, the processed round balls 2 fall on the second through holes 11 and are clamped and fixed in the second through holes 11, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1. The flange plays a role in that the sphere 2 is clamped and fixed more firmly.
The machining device further comprises a first hydraulic telescopic rod 71 and a second hydraulic telescopic rod 72, wherein the first hydraulic telescopic rod 71 abuts against the upper side of the blank 3 to be machined, the second hydraulic telescopic rod 72 penetrates through the second through hole 11 and abuts against the lower side of the blank 3 to be machined, the first hydraulic telescopic rod 71 is connected to the bottom of the second supporting plate 52, and the second hydraulic telescopic rod 72 is connected to the top of the second supporting plate 52.
The first hydraulic telescopic rod 71 and the second hydraulic telescopic rod 72 respectively abut against the upper side and the lower side of the blank 3 to be processed, so that the blank 3 to be processed is prevented from shifting, and in the processing process, when the first hydraulic telescopic rod 71 and the second hydraulic telescopic rod 72 are about to contact with the two ball nesting devices 44, the hydraulic telescopic rods retract.
The invention also provides a method for automatically processing the round ball 2 by using the device for automatically processing the round ball 2, as shown in fig. 7-8, comprising the following steps:
mounting the ball socket 44 matching the diameter of the ball 2 on the rotating shaft 45 of the rotating shaft motor 43;
placing a blank 3 on the conveyor belt 1, activating the conveyor belt 1, and moving the blank 3 between the two ball nesters 44;
starting the rotating shaft motor 43 and the electric sliding block to enable the two rotating shaft motors 43 to move oppositely, polishing the blank 3 by the two ball nesting devices 44 along with the rotation of the rotating shaft 45, gradually polishing the blank 3 into two hemispheres, and continuously moving the two rotating shaft motors 43 oppositely until the two ball nesting devices 44 are contacted with each other, so that the blank 3 is polished into a quasi-spherical blank;
the two rotating shaft motors 43 move reversely to form a gap in front of the two ball nesters 44;
the water spraying device sprays high-pressure water columns to the gap, the quasi-spherical blank rotates between the two ball nesting devices 44, and the grinding is continued until the quasi-spherical blank forms a regular ball 2;
the two rotating shaft motors 43 move reversely, and the round balls 2 fall on the conveyor belt 1;
the conveyor belt 1 moves to process the next blank 3, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1.
The device can automatically and continuously process the round balls 2.
Second through holes 11 are formed in the conveyor belt 1 at intervals, the diameter of each second through hole 11 is smaller than that of each ball 2, the processed balls 2 fall into the second through holes 11 and are clamped and fixed in the second through holes 11, and the balls 2 move out of the operation station along with the movement of the conveyor belt 1.
After the round balls 2 are processed, in order to prevent the round balls from falling off from the conveyor belt 1, second through holes 11 are preferably formed in the conveyor belt 1 at corresponding intervals, after the round balls 2 are processed, the rotating shaft motor 43 moves in the reverse direction, the processed round balls 2 fall on the second through holes 11 and are clamped and fixed in the second through holes 11, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention has simple structure, convenient operation and low cost, and can process standardized spherical parts;
2. the invention effectively solves the technical problems that when the spherical part is turned on a lathe and the machining is finished, the part falls off without being machined, and the clamping is difficult and the efficiency is low when the supplementary machining is needed.
3. The invention has high automation degree, simplifies the processing process of the spherical parts, saves a large amount of manpower and material resources, is suitable for spherical part processing enterprises with large-scale production and family workshops with small-scale processing, and has certain market prospect and potential economic benefit.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
It should be noted that the structures, ratios, sizes, and the like shown in the drawings attached to the present specification are only used for matching the disclosure of the present specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions of the present invention, so that the present invention has no technical essence, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention.
Claims (9)
1. The utility model provides an automatic device of processing ball which characterized in that includes:
the conveying belt is used for conveying blanks for processing the round balls;
the two moving mechanisms are erected on two sides of the width direction of the conveyor belt and comprise two bottom plates, guide rails respectively arranged on the two bottom plates and electric sliding blocks oppositely and slidably arranged on the two guide rails, and the two guide rails are positioned on the same line;
the two rotating shaft motors are oppositely connected with the two electric sliding blocks;
the centers of the two ball nesting devices are oppositely arranged, the two ball nesting devices are hemispherical and have the same diameter, and the end parts of the two ball nesting devices are coaxially connected with a rotating shaft of the rotating shaft motor;
and the water spraying device is used for spraying water to the operation station and is erected above the conveyor belt through a first support frame.
2. The apparatus for automatically processing round balls according to claim 1, wherein: the rotating shaft is connected with a clamp, and the clamp is clamped on the ball nesting device.
3. The apparatus for automatically processing round balls according to claim 1, wherein: the first support frame comprises a first support plate and a first upright post connected to the bottom of the first support plate;
the water jet equipment includes the water pump, be used for to the operation station jet water column the squirt and connect in the delivery port of water pump with water pipe between the water inlet of squirt, the operation station the water pump set up in the top of first backup pad, first through-hole has been seted up on the first backup pad, the water pipe is worn to locate first through-hole, the squirt with be connected with the connecting rod between the lower surface of first backup pad.
4. The apparatus for automatically processing round balls according to claim 3, wherein: the support frame comprises a second support plate for bearing the bottom plate and a second upright column connected to the bottom of the second support plate.
5. The apparatus for automatically processing round balls according to claim 4, wherein: second through holes are formed in the conveying belt at intervals, and the diameter of each second through hole is smaller than that of each round ball.
6. The apparatus for automatically processing round balls according to claim 5, wherein: the second through hole is provided with an outer edge protruding towards the upper side of the conveyor belt along the circumferential direction.
7. The apparatus for automatically processing round balls according to claim 6, wherein: the hydraulic telescopic device is characterized by further comprising a first hydraulic telescopic rod abutting against the upper side of the blank to be processed and a second hydraulic telescopic rod penetrating through the second through hole and abutting against the lower side of the blank to be processed, wherein the first hydraulic telescopic rod is connected to the bottom of the second supporting plate, and the second hydraulic telescopic rod is connected to the top of the second supporting plate.
8. A method for automatically processing round balls by using the apparatus for automatically processing round balls according to claim 1, comprising the steps of:
installing the ball nesting device matched with the diameter of the ball on the rotating shaft of the rotating shaft motor;
placing a billet on the conveyor belt, starting the conveyor belt, and moving the billet between the two ball nesters;
starting the rotating shaft motor and the electric sliding block to enable the two rotating shaft motors to move oppositely, polishing the blank by the two ball nesting devices along with the rotation of the rotating shaft, gradually polishing the blank into two hemispheres, and continuously moving the two rotating shaft motors in opposite directions until the two ball nesting devices are contacted with each other, so that the blank is polished into a quasi-spherical blank;
the two rotating shaft motors move reversely to form a gap in front of the two ball nesting devices;
the water spraying device sprays high-pressure water columns to the gap, the quasi-spherical blank rotates between the two ball nesting devices, and the grinding is continued until the quasi-spherical blank forms a regular ball;
the two rotating shaft motors move in opposite directions, and the round balls fall on the conveying belt;
the conveyor belt moves to process the next blank, and the round balls move out of the operation station along with the movement of the conveyor belt.
9. The method for automatically processing round balls according to claim 8, wherein: second through holes are formed in the conveyor belt at intervals, the diameter of each second through hole is smaller than that of each round ball, the processed round balls fall into the second through holes and are clamped and fixed in the second through holes, and the round balls move out of the operation station along with the movement of the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911300086.9A CN111002154A (en) | 2019-12-16 | 2019-12-16 | Device for automatically processing round balls and round ball processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911300086.9A CN111002154A (en) | 2019-12-16 | 2019-12-16 | Device for automatically processing round balls and round ball processing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111002154A true CN111002154A (en) | 2020-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911300086.9A Pending CN111002154A (en) | 2019-12-16 | 2019-12-16 | Device for automatically processing round balls and round ball processing method |
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| Country | Link |
|---|---|
| CN (1) | CN111002154A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414254A (en) * | 2021-06-22 | 2021-09-21 | 宁波三鼎钢管工程有限公司 | Steel plate pre-bending machine |
| CN113787411A (en) * | 2021-08-30 | 2021-12-14 | 徐州宏岩耐磨材料有限公司 | Abrasion-resistant steel ball scratch processing device |
-
2019
- 2019-12-16 CN CN201911300086.9A patent/CN111002154A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414254A (en) * | 2021-06-22 | 2021-09-21 | 宁波三鼎钢管工程有限公司 | Steel plate pre-bending machine |
| CN113787411A (en) * | 2021-08-30 | 2021-12-14 | 徐州宏岩耐磨材料有限公司 | Abrasion-resistant steel ball scratch processing device |
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