CN110465841B - An automatic inner hole grinding machine for machining - Google Patents
An automatic inner hole grinding machine for machining Download PDFInfo
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- CN110465841B CN110465841B CN201910887054.7A CN201910887054A CN110465841B CN 110465841 B CN110465841 B CN 110465841B CN 201910887054 A CN201910887054 A CN 201910887054A CN 110465841 B CN110465841 B CN 110465841B
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- 238000000227 grinding Methods 0.000 title claims abstract description 167
- 238000003754 machining Methods 0.000 title claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及工件加工领域,具体的说是一种机械加工自动化内孔磨床。The invention relates to the field of workpiece processing, in particular to an automatic inner hole grinding machine for mechanical processing.
背景技术Background technique
内孔磨床是一种工件加工设备,内孔磨床主要用于磨削圆柱形的内孔表面及其端面,随着社会的发展,工件内孔表面的质量要求越来越高,因此,内孔磨床的使用越来越广泛。The inner hole grinder is a workpiece processing equipment. The inner hole grinder is mainly used to grind the cylindrical inner hole surface and its end face. With the development of society, the quality requirements of the inner hole surface of the workpiece are getting higher and higher. Grinders are used more and more widely.
在打磨内孔时,由于内孔磨床的结构限制,导致在加工时一台内孔磨床一次只能打磨一个内孔,在实际操作过程中,存在以下问题:When grinding the inner hole, due to the structural limitation of the inner hole grinding machine, one inner hole grinding machine can only grind one inner hole at a time during processing. In the actual operation process, there are the following problems:
(1)传统的内孔磨床一般一次只能打磨一个内孔,当工件内孔较多时,需要多次移动打磨装置,导致内孔磨床的效率较低,加工量较小,影响之后的加工制造,不易满足当今社会需求。(1) The traditional inner hole grinder can only grind one inner hole at a time. When there are many inner holes in the workpiece, the grinding device needs to be moved many times, resulting in low efficiency of the inner hole grinder and small processing volume, which affects the subsequent processing and manufacturing. , it is difficult to meet the needs of today's society.
(2)传统的内孔磨床在打磨内孔时,孔内侧与孔上下两端面分开打磨,既降低了工作效率,分多次打磨容易在打磨过程中影响前面打磨的质量,使孔打磨不完全。(2) When the traditional inner hole grinder grinds the inner hole, the inner side of the hole and the upper and lower ends of the hole are separately ground, which not only reduces the work efficiency, but also affects the quality of the previous grinding during the grinding process and makes the hole grinding incomplete. .
(3)传统的内孔磨床需另外对打磨后产生的碎屑进行处理,且碎屑不容易清理干净,遗留的碎屑容易对内孔磨床造成腐蚀,影响内孔磨床的使用寿命。(3) The traditional inner hole grinder needs to deal with the debris generated after grinding, and the debris is not easy to clean up, and the remaining debris is easy to corrode the inner hole grinder and affect the service life of the inner hole grinder.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提供了一种机械加工自动化内孔磨床。In order to make up for the deficiencies of the prior art, the present invention provides an automatic inner hole grinding machine for machining.
本发明所要解决其技术问题所采用以下技术方案来实现:一种机械加工自动化内孔磨床,包括工作台一、夹持装置、工作台二、打磨组与调节装置,所述工作台一为L形板件,工作台一右侧上端面固定安装有夹持装置,工作台一左侧上端面固定安装有工作台二,工作台二上端均匀安装有打磨组,打磨组后端安装有调节装置;其中:The technical problem to be solved by the present invention is realized by adopting the following technical solutions: an automatic inner hole grinding machine for machining, including a worktable, a clamping device, a worktable two, a grinding group and an adjustment device, and the worktable one is an L A clamping device is fixedly installed on the upper end face of the right side of the
所述夹持装置包括圆柱架、旋转架、大滚珠与夹持架,工作台一上端固定安装有圆柱架,圆柱架内开设有圆弧凹槽,圆弧凹槽内以滑动配合的方式与旋转架相连接,旋转架右端带有旋转手柄,旋转架上端开设有小弧形凹槽,小弧形凹槽内通过销轴安装有大滚珠,旋转架左端固定安装有夹持架,夹持架为前后及右端安装有伸缩架的直角板,伸缩架安装有液压缸;通过夹持架将板件进行夹持固定,经过打磨装置对板件内孔进行打磨,通过转动旋转架从而控制夹持架对板件进行翻转,再次对板件内孔进行打磨,以达到对板件内孔完全进行打磨的目的,利用大滚珠降低圆柱架与旋转架之间的摩擦力,从而节省转动力。The clamping device includes a cylindrical frame, a rotating frame, a large ball and a clamping frame. A cylindrical frame is fixedly installed on the upper end of the worktable. A circular arc groove is opened in the cylindrical frame, and the circular arc groove is slidingly fitted with the groove. The rotating frame is connected to each other. The right end of the rotating frame is provided with a rotating handle. The upper end of the rotating frame is provided with a small arc-shaped groove. A large ball is installed in the small arc-shaped groove through a pin shaft. The left end of the rotating frame is fixedly installed with a clamping frame. The frame is a right-angle plate with a telescopic frame installed on the front, rear and right ends, and a hydraulic cylinder is installed on the telescopic frame; the plate is clamped and fixed by the clamping frame, the inner hole of the plate is polished by the grinding device, and the clamping is controlled by rotating the rotating frame. The holder turns the plate over, and grinds the inner hole of the plate again to achieve the purpose of completely grinding the inner hole of the plate. The large ball is used to reduce the friction between the cylindrical frame and the rotating frame, thereby saving the turning force.
所述打磨组有三个打磨装置,打磨装置包括电机、伸缩杆、小锥形块、锥形架、平面磨架、收纳盒与垂直磨块,工作台二上端固定安装有电机,电机输出轴通过联轴器安装有伸缩杆,伸缩杆末端固定安装有小锥形块,小锥形块通过滚珠与锥形架相连接,锥形架下端安装有平面磨架,平面磨架下端卡接有收纳盒,平面磨架上端以滑动配合的方式均匀与三个垂直磨块相连接;调整伸缩杆使小锥形块上下移动,从而改变锥形架的直径,使垂直磨块的直径与板件内孔直径吻合,垂直磨块的直径随着内孔直径可进行调节,以达到提高内孔磨床使用范围的目的。The grinding group has three grinding devices. The grinding device includes a motor, a telescopic rod, a small cone block, a cone frame, a plane grinding frame, a storage box and a vertical grinding block. The upper end of the second worktable is fixedly installed with a motor, and the output shaft of the motor passes through. A telescopic rod is installed on the coupling, and a small conical block is fixedly installed at the end of the telescopic rod. The small conical block is connected with the conical frame through balls. Box, the upper end of the plane grinding frame is evenly connected with the three vertical grinding blocks by sliding fit; adjust the telescopic rod to move the small cone block up and down, thereby changing the diameter of the cone frame, so that the diameter of the vertical grinding block is the same as the inner diameter of the plate. The diameter of the hole is the same, and the diameter of the vertical grinding block can be adjusted with the diameter of the inner hole, so as to achieve the purpose of improving the use range of the inner hole grinding machine.
作为本发明的一种优选技术方案,所述工作台二包括可伸缩架、滑轨与小移动块,工作台一左侧上端面固定安装有可伸缩架,可伸缩架上端固定安装有滑轨,小移动块有三个,滑轨内以滑动配合的方式与左右两侧的小移动块相连接,滑轨中部固定安装有一个小移动块,小移动块上端均与电机下端固定连接,小移动块下端开设有矩形凹槽,矩形凹槽内通过销轴安装有小滚珠,可伸缩架内安装有液压缸;通过控制可伸缩架对打磨装置的位置进行调整,使打磨装置能够对板件进行打磨,且在对板件进行翻转时通过可伸缩架将打磨装置移动至最低,以防止打磨装置对翻转的板件产生干涉,通过小滚珠降低滑轨与小移动块之间的摩擦力。As a preferred technical solution of the present invention, the second workbench includes a telescopic frame, a sliding rail and a small moving block, a telescopic frame is fixedly installed on the upper end face of the left side of the
作为本发明的一种优选技术方案,所述调节装置包括长条板一、长条板二与凹槽板,左右两侧的伸缩杆后端以滑动配合的方式分别与长条板一与长条板二的一端相连接,长条板一与长条板二的另一端以通过铆钉相连接,中间的伸缩杆后端固定安装有凹槽板,凹槽板中部开设有凹槽,长条板二另一端的下端以滑动配合的方式与凹槽相连接;当内孔间距改变时,通过推动长条板一与长条板二调整左右两侧的打磨装置之间的距离,以达到增加内孔磨床的适用范围的目的。As a preferred technical solution of the present invention, the adjusting device includes a first long plate, a second long plate and a groove plate, and the rear ends of the telescopic rods on the left and right sides are slidingly fitted with the first and second long plates, respectively. One end of the two strips is connected, the other end of the strip one and the two strips are connected by rivets, a groove plate is fixedly installed at the rear end of the telescopic rod in the middle, and a groove is opened in the middle of the groove plate, and the long strip is installed. The lower end of the other end of the second plate is connected with the groove in a sliding fit; when the distance between the inner holes changes, the distance between the grinding devices on the left and right sides is adjusted by pushing the long plate one and the long plate two, so as to increase the The purpose of the scope of application of the inner hole grinder.
作为本发明的一种优选技术方案,所述锥形架包括锥台块、连接支架、弧形推块与橡胶滚珠,小锥形块外侧以滑动配合的方式与锥台块相连接,锥台块后端开设有槽,锥台块表面沿周向均匀设置有三个连接支架,连接支架末端固定安装有弧形推块,弧形推块内开设有凹槽,凹槽内通过销轴安装有橡胶滚珠;当通过伸缩杆将小锥形块的垂直位置进行改变后,锥台块直径进行改变,从而带动连接支架与弧形推块进行水平方向上的移动,最终带动垂直磨块进行水平方向上的移动,最终使垂直磨块之间的直径达到内孔直径的要求,橡胶滚珠在垂直模块受到内孔的挤压时,给予垂直模块一定的反作用力,降低垂直模块内侧的磨损程度,增加垂直模块的使用寿命。As a preferred technical solution of the present invention, the cone frame includes a cone truncated block, a connecting bracket, an arc-shaped push block and a rubber ball, and the outer side of the small cone block is connected with the cone truncated block in a sliding fit. The rear end of the block is provided with a groove, and the surface of the cone truncated block is evenly provided with three connecting brackets along the circumferential direction. The end of the connecting bracket is fixedly installed with an arc-shaped push block, and a groove is formed in the arc-shaped push block. Rubber ball; when the vertical position of the small cone block is changed by the telescopic rod, the diameter of the cone block is changed, thereby driving the connecting bracket and the arc push block to move in the horizontal direction, and finally driving the vertical grinding block to move in the horizontal direction When the vertical module is squeezed by the inner hole, the rubber ball will give the vertical module a certain reaction force, reduce the wear degree inside the vertical module and increase the Service life of vertical modules.
作为本发明的一种优选技术方案,所述平面磨架包括圆环板、磨具与滑动轨道,锥台块下端以滑动配合的方式与圆环板相连接,圆环板内沿周向均匀卡接有三个磨具,圆环板内于垂直磨块正下方安装有滑动轨道;垂直磨块通过滑动轨道进行水平方向上的移动,滑动轨道可以降低垂直磨块在移动过程中的摩擦力,磨具对板件上下端面进行打磨,当磨具受到磨损后,仅需通过卡扣即可进行更换。As a preferred technical solution of the present invention, the plane grinding frame includes a circular ring plate, a grinding tool and a sliding track, the lower end of the cone truncated block is connected with the circular ring plate by sliding fit, and the inner surface of the circular ring plate is uniform along the circumferential direction. There are three grinding tools clamped, and a sliding track is installed in the ring plate just below the vertical grinding block; the vertical grinding block moves in the horizontal direction through the sliding track, and the sliding track can reduce the friction force of the vertical grinding block during the moving process. The abrasive tool grinds the upper and lower end faces of the plate. When the abrasive tool is worn, it can be replaced only by the buckle.
作为本发明的一种优选技术方案,所述收纳盒包括收纳架、弧形卡扣、矩形卡扣与薄膜,圆环板下端通过卡扣安装有收纳架,收纳架外侧通过弧形卡扣安装有薄膜,收纳架内侧通过矩形卡扣安装有薄膜,薄膜分为左右两块的半圆环形,左右两块的半圆环形通过卡扣相连接;通过弧形卡扣及矩形卡扣对薄膜进行快捷的拆卸与安装,薄膜在积攒足够的碎屑时,直接在拆卸后进行处理,进一步避免碎屑对磨床的损害,且薄膜的价格便宜,进行多次更换的成本低。As a preferred technical solution of the present invention, the storage box includes a storage rack, an arc-shaped buckle, a rectangular buckle and a film, a storage rack is installed at the lower end of the annular plate through the buckle, and the outer side of the storage rack is installed through an arc-shaped buckle There is a film, the inner side of the storage rack is installed with a film through a rectangular buckle, the film is divided into two semi-circular rings on the left and right, and the two semi-circular rings on the left and right are connected by the buckle; For disassembly and installation, when the film accumulates enough debris, it can be processed directly after disassembly, further avoiding the damage of debris to the grinding machine, and the price of the film is cheap, and the cost of multiple replacements is low.
作为本发明的一种优选技术方案,所述垂直磨块包括滑块、弧形长块、矩形磨块与橡胶球,滑动轨道内以滑动配合的方式与滑块相连接,滑块为带小圆柱的矩形块,矩形块前后两端开设有矩形凹槽,矩形凹槽内通过销轴安装有滚珠,滑块上端固定安装有弧形长块,弧形长块外侧均匀安装有倾斜的矩形磨块,矩形磨块的下端均匀以滑动配合的方式与带小支架的橡胶球相连接,小支架末端安装于弧形长块外侧;倾斜的矩形磨块相比较于水平的矩形磨块对板件内孔打磨时的接触面积较大,不易存在打磨死角,相比较于垂直的矩形磨块所受到水平方向上的摩擦力较小,橡胶球给予矩形磨块一个反作用力,以防止磨块在打磨过程中因摩擦力产生歪斜。As a preferred technical solution of the present invention, the vertical grinding block includes a sliding block, an arc-shaped long block, a rectangular grinding block and a rubber ball, and the sliding track is connected with the sliding block in a sliding fit manner. The rectangular block of the cylinder, the front and rear ends of the rectangular block are provided with rectangular grooves, the balls are installed in the rectangular grooves through the pins, the upper end of the slider is fixedly installed with an arc-shaped long block, and the outer side of the arc-shaped long block is evenly installed with inclined rectangular grinding wheels. The lower end of the rectangular grinding block is evenly connected to the rubber ball with a small bracket in a sliding fit, and the end of the small bracket is installed on the outside of the arc-shaped long block; the inclined rectangular grinding block is compared with the horizontal rectangular grinding block. When grinding the inner hole, the contact area is large, and it is not easy to have a grinding dead angle. Compared with the horizontal friction force of the vertical rectangular grinding block, the rubber ball gives the rectangular grinding block a reaction force to prevent the grinding block from grinding. During the process, it is skewed due to friction.
作为本发明的一种优选技术方案,所述垂直磨块的两端面为凹状弧形面,凹状弧形面上均匀开设有半圆形凹槽及上凸的弧形凹槽;打磨后的碎屑通过半圆形凹槽进入弧形凹槽,最终通过凹状弧形面向下落入收纳盒。As a preferred technical solution of the present invention, the two end surfaces of the vertical grinding block are concave arc surfaces, and the concave arc surfaces are evenly provided with semicircular grooves and convex arc grooves; The chips enter the arc-shaped groove through the semi-circular groove, and finally fall into the storage box through the concave arc-shaped face.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.本发明提供的一种机械加工自动化内孔磨床,利用打磨装置,仅需两次打磨即可对板件内孔内壁及上下两端面进行完整打磨,且每次打磨不会影响前面打磨的质量,因为每次打磨均会对内孔内壁进行打磨,进一步提高了打磨的质量,且打磨装置的打磨直径可进行调节,使内孔磨床在使用时可进行调节,以顺利使打磨装置进出内孔,且打磨的内孔直径范围较大。1. A kind of mechanical processing automatic inner hole grinding machine provided by the present invention, using the grinding device, the inner wall of the inner hole of the plate and the upper and lower end surfaces can be completely ground with only two grindings, and each grinding will not affect the previous grinding. Quality, because the inner wall of the inner hole is polished every time, which further improves the quality of polishing, and the polishing diameter of the polishing device can be adjusted, so that the inner hole grinding machine can be adjusted during use, so that the polishing device can be smoothly moved in and out hole, and the diameter range of the inner hole for grinding is large.
2.本发明通过设置的小锥形块与锥形架,仅需通过对小锥形块的垂直位置进行调节,即可对锥形架的水平方向上的直径进行改变,从而改变垂直模块之间的距离,使内孔磨床在使用时可进行调节,以顺利使打磨装置进出内孔,且增大了内孔磨床的适用范围。2. The present invention can change the diameter of the conical frame in the horizontal direction only by adjusting the vertical position of the small conical block by setting the small conical block and the conical frame, thereby changing the relationship between the vertical modules. The distance between the inner hole grinders can be adjusted during use, so that the grinding device can enter and exit the inner hole smoothly, and the applicable range of the inner hole grinder is increased.
3.本发明通过设置的垂直磨块,利用倾斜的磨块与橡胶球相结合,对比垂直与水平方式安装的磨块,倾斜的磨块具有对板件内孔打磨时的接触面积较大,不易存在打磨死角,且在打磨过程中所受到水平方向上的摩擦力较小的优点,且橡胶球给予磨块一个反作用力,以达到防止磨块在打磨过程中因摩擦力产生歪斜的目的。3. The present invention utilizes the combination of the inclined grinding block and the rubber ball through the vertical grinding block provided. Compared with the grinding block installed vertically and horizontally, the inclined grinding block has a larger contact area when grinding the inner hole of the plate. It is not easy to have a dead angle of grinding, and the friction force in the horizontal direction is small during the grinding process, and the rubber ball gives the grinding block a reaction force to prevent the grinding block from being skewed due to friction during the grinding process.
4. 本发明通过设置的收纳盒,薄膜较其他材料具有价格低廉以及具有一定的弹力的优点,因此采用薄膜进行收集碎屑,用完即丢,可以防止未清理干净的碎屑对内孔磨床进行腐蚀,提高内孔磨床的使用寿命。4. Compared with other materials, the film has the advantages of low price and certain elasticity through the storage box provided in the present invention. Therefore, the film is used to collect debris, which can be thrown away after use, which can prevent the uncleaned debris from affecting the inner hole grinder. Corrosion is carried out to improve the service life of the inner hole grinder.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的平面结构示意图;Fig. 1 is the plane structure schematic diagram of the present invention;
图2是本发明的工作台一与夹持装置的平面结构示意图;Fig. 2 is the plane structure schematic diagram of the
图3是本发明的调节装置的平面结构示意图;Fig. 3 is the plane structure schematic diagram of the adjusting device of the present invention;
图4是本发明的打磨装置的俯视平面结构示意图;Fig. 4 is the top plan structure schematic diagram of the grinding device of the present invention;
图5是本发明的打磨装置的剖视平面结构示意图;Fig. 5 is the cross-sectional plan structure schematic diagram of the grinding device of the present invention;
图6是本发明的垂直磨块的平面结构示意图;Fig. 6 is the plane structure schematic diagram of the vertical grinding block of the present invention;
图7是本发明的滑块与滑动轨道的平面结构示意图。FIG. 7 is a schematic plan view of the slider and the sliding track of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合图1至图7,对本发明进行进一步阐述。In order to make the technical means, creation features, achievement goals and effects of the present invention easy to understand and understand, the present invention will be further described below with reference to FIG. 1 to FIG. 7 .
一种机械加工自动化内孔磨床,包括工作台一1、夹持装置2、工作台二3、打磨组4与调节装置5,所述所述工作台一1为L形板件,工作台一1右侧上端面固定安装有夹持装置2,工作台一1左侧上端面固定安装有工作台二3,工作台二3上端均匀安装有打磨组4,打磨组4后端安装有调节装置5;其中:An automatic inner hole grinding machine for machining, comprising a
所述夹持装置2包括圆柱架21、旋转架22、大滚珠23与夹持架24,工作台一1上端固定安装有圆柱架21,圆柱架21内开设有圆弧凹槽,圆弧凹槽内以滑动配合的方式与旋转架22相连接,旋转架22右端带有旋转手柄,旋转架22上端开设有小弧形凹槽,小弧形凹槽内通过销轴安装有大滚珠23,旋转架22左端固定安装有夹持架24,夹持架24为前后及右端安装有伸缩架的直角板,伸缩架安装有液压缸;通过夹持架24将板件进行夹持固定,经过打磨装置41对板件内孔进行打磨,通过转动旋转架22从而控制夹持架24对板件进行翻转,再次对板件内孔进行打磨,以达到对板件内孔完全进行打磨的目的,利用大滚珠23降低圆柱架21与旋转架22之间的摩擦力,从而节省转动力。The
所述打磨组4有三个打磨装置41,打磨装置41包括电机411、伸缩杆412、小锥形块413、锥形架414、平面磨架415、收纳盒416与垂直磨块417,工作台二3上端固定安装有电机411,电机411输出轴通过联轴器安装有伸缩杆412,伸缩杆412末端固定安装有小锥形块413,小锥形块413通过滚珠与锥形架414相连接,锥形架414下端安装有平面磨架415,平面磨架415下端卡接有收纳盒416,平面磨架415上端以滑动配合的方式均匀与三个垂直磨块417相连接;The grinding group 4 has three
所述锥形架414包括锥台块4141、连接支架4142、弧形推块4143与橡胶滚珠4144,小锥形块413外侧以滑动配合的方式与锥台块4141相连接,锥台块4141后端开设有槽,锥台块4141表面沿周向均匀设置有三个连接支架4142,连接支架4142末端固定安装有弧形推块4143,弧形推块4143内开设有凹槽,凹槽内通过销轴安装有橡胶滚珠4144;The
所述平面磨架415包括圆环板4151、磨具4152与滑动轨道4153,锥台块4141下端以滑动配合的方式与圆环板4151相连接,圆环板4151内沿周向均匀卡接有三个磨具4152,圆环板4151内于垂直磨块417正下方安装有滑动轨道4153;The
所述收纳盒416包括收纳架4161、弧形卡扣4162、矩形卡扣4163与薄膜4164,圆环板4151下端通过卡扣安装有收纳架4161,收纳架4161外侧通过弧形卡扣4162安装有薄膜4164,收纳架4161内侧通过矩形卡扣4163安装有薄膜4164,薄膜4164分为左右两块的半圆环形,左右两块的半圆环形通过卡扣相连接;The
所述垂直磨块417包括滑块4171、弧形长块4172、矩形磨块4173与橡胶球4174,滑动轨道4153内以滑动配合的方式与滑块4171相连接,滑块4171为带小圆柱的矩形块,矩形块前后两端开设有矩形凹槽,矩形凹槽内通过销轴安装有滚珠,滑块4171上端固定安装有弧形长块4172,弧形长块4172外侧均匀安装有倾斜的矩形磨块4173,矩形磨块4173的下端均匀以滑动配合的方式与带小支架的橡胶球4174相连接,小支架末端安装于弧形长块4172外侧;The
所述垂直磨块417的两端面为凹状弧形面,凹状弧形面上均匀开设有半圆形凹槽及上凸的弧形凹槽;The two end surfaces of the vertical grinding
调整伸缩杆412使小锥形块413上下移动,从而改变锥形架414的直径,使垂直磨块417的直径与板件内孔直径吻合,垂直磨块417的直径随着内孔直径可进行调节,以达到提高内孔磨床使用范围的目的;Adjust the
当通过伸缩杆412将小锥形块413的垂直位置进行改变后,锥台块4141直径进行改变,从而带动连接支架4142与弧形推块4143进行水平方向上的移动,最终带动垂直磨块417进行水平方向上的移动,最终使垂直磨块417之间的直径达到内孔直径的要求,橡胶滚珠4144在垂直模块受到内孔的挤压时,给予垂直模块一定的反作用力,降低垂直模块内侧的磨损程度,增加垂直模块的使用寿命。When the vertical position of the
垂直磨块417通过滑动轨道4153进行水平方向上的移动,滑动轨道4153可以降低垂直磨块417在移动过程中的摩擦力,磨具4152对板件上下端面进行打磨,当磨具4152受到磨损后,仅需通过卡扣即可进行更换。The
通过弧形卡扣4162及矩形卡扣4163对薄膜4164进行快捷的拆卸与安装,薄膜4164在积攒足够的碎屑时,直接在拆卸后进行处理,进一步避免碎屑对磨床的损害,且薄膜4164的价格便宜,进行多次更换的成本低。The
倾斜的矩形磨块4173相比较于水平的矩形磨块4173对板件内孔打磨时的接触面积较大,不易存在打磨死角,相比较于垂直的矩形磨块4173所受到水平方向上的摩擦力较小,橡胶球4174给予矩形磨块4173一个反作用力,以防止磨块4173在打磨过程中因摩擦力产生歪斜;Compared with the horizontal
打磨后的碎屑通过半圆形凹槽进入弧形凹槽,最终通过凹状弧形面向下落入收纳盒416。The polished chips enter the arc-shaped groove through the semi-circular groove, and finally fall into the
所述工作台二3包括可伸缩架31、滑轨32与小移动块33,工作台一1左侧上端面固定安装有可伸缩架31,可伸缩架31上端固定安装有滑轨32,小移动块33有三个,滑轨32内以滑动配合的方式与左右两侧的小移动块33相连接,滑轨32中部固定安装有一个小移动块33,小移动块33上端均与电机411下端固定连接,小移动块33下端开设有矩形凹槽,矩形凹槽内通过销轴安装有小滚珠,可伸缩架31内安装有液压缸;通过控制可伸缩架31对打磨装置41的位置进行调整,使打磨装置41能够对板件进行打磨,且在对板件进行翻转时通过可伸缩架31将打磨装置41移动至最低,以防止打磨装置41对翻转的板件产生干涉,通过小滚珠降低滑轨32与小移动块33之间的摩擦力。The
所述调节装置5包括长条板一51、长条板二52与凹槽板53,左右两侧的伸缩杆412后端以滑动配合的方式分别与长条板一51与长条板二52的一端相连接,长条板一51与长条板二52的另一端以通过铆钉相连接,中间的伸缩杆412后端固定安装有凹槽板53,凹槽板53中部开设有凹槽,长条板二52另一端的下端以滑动配合的方式与凹槽相连接;当内孔间距改变时,通过推动长条板一51与长条板二52调整左右两侧的打磨装置41之间的距离,以达到增加内孔磨床的适用范围的目的。The adjusting device 5 includes a first
具体工作时,通过夹持装置2对板件进行夹紧,调节工作台二3中的可伸缩架31将打磨装置41向上移动,直至平面磨架415接触到板件,调节伸缩杆412,使小锥形块413向上移动,从而调节锥形架414的直径,直至垂直磨块417接触到板件内孔内壁,通过电机411带动平面磨架415与垂直磨块417对板件内孔进行第一次打磨,第一次打磨完成后,调节伸缩杆412,使小锥形块413向下移动,从而使锥形架414的直径变小,直至打磨装置41可以在不触碰内孔的情况下从内孔下端移出,此时,调节可伸缩架31将打磨装置41向下移动,直至打磨装置41对可旋转的夹持装置2不会产生干涉,此时转动旋转架22,使夹持架24与板件一同发生旋转,直至板件发生翻转,此时重复第一次打磨的动作进行第二次打磨。During specific work, the plate is clamped by the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention, without departing from the spirit and scope of the present invention, the present invention will also There are various changes and modifications which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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