CN211540636U - Device for automatically processing round balls - Google Patents
Device for automatically processing round balls Download PDFInfo
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- CN211540636U CN211540636U CN201922264351.4U CN201922264351U CN211540636U CN 211540636 U CN211540636 U CN 211540636U CN 201922264351 U CN201922264351 U CN 201922264351U CN 211540636 U CN211540636 U CN 211540636U
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- ball
- rotating shaft
- round balls
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- conveyor belt
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Abstract
The utility model provides a device for automatically processing round balls, which comprises a conveyor belt for conveying blanks for processing the round balls, two moving mechanisms, two rotating shaft motors, two ball nesting devices and a water spraying device for spraying water to an operation station; the two moving mechanisms are erected on two sides of the width direction of the conveyor belt and comprise two bottom plates, guide rails respectively arranged on the two bottom plates and electric sliding blocks oppositely and slidably arranged on the two guide rails, and the two guide rails are positioned on the same line; the two rotating shaft motors are oppositely connected with the two electric sliding blocks; the centers of the two ball nesting devices are oppositely arranged, the two ball nesting devices are hemispherical and have the same diameter, and the end parts of the ball nesting devices are coaxially connected with a rotating shaft of the rotating shaft motor; the water spraying device is erected above the conveying belt through a first supporting frame.
Description
Technical Field
The utility model relates to a building engineering technical field, concretely relates to automatic device of processing ball
Background
The existing technology for processing spherical workpieces generally processes on a lathe and utilizes a cutter to carry out turning; however, the prior art still has the defects and shortcomings: firstly, the lathe is large in size and is not suitable for processing small spherical workpieces; secondly, the lathe machining is semi-mechanical and semi-manual machining, so that the degree of automation is low, the machining efficiency is low, and the lathe machining is not suitable for large-scale machining; thirdly, before the workpiece is machined into the spherical shape, the workpiece is cut off from the blank to form the irregular spherical ball with the bosses 9 as shown in figure 1.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic device of processing ball, degree of automation is high, is suitable for mass production.
In order to solve the technical problem, the utility model provides a technical scheme as follows:
a device for automatically processing round balls comprises a conveyor belt for conveying blanks for processing round balls, two moving mechanisms, two rotating shaft motors, two ball nesting devices and a water spraying device for spraying water to an operation station; the two moving mechanisms are erected on two sides of the width direction of the conveyor belt and comprise two bottom plates, guide rails respectively arranged on the two bottom plates and electric sliding blocks oppositely and slidably arranged on the two guide rails, and the two guide rails are positioned on the same line; the two rotating shaft motors are oppositely connected with the two electric sliding blocks; the centers of the two ball nesting devices are oppositely arranged, the two ball nesting devices are hemispherical and have the same diameter, and the end parts of the ball nesting devices are coaxially connected with a rotating shaft of the rotating shaft motor; the water spraying device is erected above the conveying belt through a first supporting frame.
The rotating shaft is connected with a clamp, and the clamp is clamped on the ball nesting device.
The first support frame comprises a first support plate and a first upright post connected to the bottom of the first support plate; the water jet equipment includes the water pump, be used for to the operation station jet water column the squirt and connect in the delivery port of water pump with water pipe between the water inlet of squirt, the operation station the water pump set up in the top of first backup pad, first through-hole has been seted up on the first backup pad, the water pipe is worn to locate first through-hole, the squirt with be connected with the connecting rod between the lower surface of first backup pad.
The support frame comprises a second support plate for bearing the bottom plate and a second upright column connected to the bottom of the second support plate.
Second through holes are formed in the conveying belt at intervals, and the diameter of each second through hole is smaller than that of each round ball. The second through hole is provided with an outer edge protruding towards the upper side of the conveyor belt along the circumferential direction.
The hydraulic telescopic device is characterized by further comprising a first hydraulic telescopic rod abutting against the upper side of the blank to be processed and a second hydraulic telescopic rod penetrating through the second through hole and abutting against the lower side of the blank to be processed, wherein the first hydraulic telescopic rod is connected to the bottom of the second supporting plate, and the second hydraulic telescopic rod is connected to the top of the second supporting plate.
Compared with the prior art, the utility model, the beneficial effects reside in that:
1. the utility model has simple structure, convenient operation and low cost, and can process standardized spherical parts;
2. the utility model discloses effectual solution on lathe when adopting lathe processing ball shape part to end soon, the part is not processed and is accomplished and just has dropped, needs to supply in addition to add and has technical problem with clamping difficulty, inefficiency.
3. The utility model discloses degree of automation is high, makes the ball shape spare part course of working become the simplification, has saved a large amount of manpowers and material resources, is suitable for mass production's ball shape spare part processing enterprise, also is applicable to the family workshop of small-scale processing, has certain market prospect and potential economic benefits.
Drawings
Fig. 1 is a schematic diagram of a spherical ball with a boss in the prior art.
Fig. 2 is a schematic view of the structure of the device for automatically processing round balls according to the present invention.
Fig. 3 is a partially exploded view of an apparatus for automatically processing round balls according to the present invention, which does not include the first support frame and the second support frame.
Fig. 4 is a schematic structural view of the moving mechanism slidably disposed on the rotating shaft motor of the present invention.
Fig. 5 is a schematic structural view of the ball nesting device of the present invention.
Fig. 6 is a schematic structural view of the driving belt of the present invention.
Fig. 7 is a schematic view of the usage status of the device for automatically processing round balls of the present invention.
Fig. 8 is a schematic view of the structure of the service state of the device for automatically processing round balls of the present invention for continuously processing round balls.
Detailed Description
The device for automatically processing round balls and the method for processing round balls of the present invention will be further described with reference to the drawings in the embodiments of the present invention.
As shown in fig. 2 to 6, the device for automatically processing the round ball 2 is characterized by comprising a conveyor belt 1 for conveying blanks 3 for processing the round ball 2, two moving mechanisms, two rotating shaft motors 43, two ball nesters 44 and a water spraying device for spraying water to an operation station; the two moving mechanisms are erected on two sides of the width direction of the conveyor belt 1, each moving mechanism comprises two bottom plates 41, guide rails 42 respectively arranged on the two bottom plates 41, and electric sliding blocks oppositely and slidably arranged on the two guide rails 42, and the two guide rails 42 are positioned on the same line; the two-spindle motor 43 is oppositely connected to the two electric sliding blocks; the centers of the two ball nesting devices 44 are oppositely arranged, the two ball nesting devices 44 are hemispherical and have the same diameter, and the end parts of the ball nesting devices 44 are coaxially connected with a rotating shaft 45 of the rotating shaft motor 43; the water spraying device is erected above the conveyor belt 1 through a first support frame 6.
The rotating shaft motor 43 drives the two rotating shafts 45 to rotate, so as to drive the ball nesting device 44 to rotate, and the ball nesting device is attached to polish the blank 3. The two rotating shaft motors 43 slide relatively along the guide rails 42, the two ball nesting devices 44 further polish the blanks 3, the open ends of the two ball nesting devices 44 are gradually abutted against each other, and the blanks 3 are polished into spheroidal blanks 3. The two rotating shaft motors 43 move reversely to form a gap in front of the two ball nesters 44; the water spraying device sprays high-pressure water columns to the gap, the quasi-spherical blank rotates randomly between the two ball nesting devices 44, and the grinding is continued until the quasi-spherical blank forms a regular ball 2; the two rotating shaft motors 43 move reversely, and the round balls 2 fall on the conveyor belt 1; the conveyor belt 1 moves to process the next blank 3, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1.
The sliding distance and the sliding speed of the spindle motor 43 and the conveying speed of the conveyor belt 11 can be set according to the actual polishing requirements. The size of the blank 3 is larger than that of the round ball 2 to be processed, and the size of the ball nesting device 44 is matched with that of the round ball 2 to be processed.
The rotating shaft 45 is connected with a clamp 46, and the clamp 46 is clamped on the ball nesting device 44.
The ball retainer 44 is further secured by the two clamps 46 to prevent displacement of the ball retainer 44 during high speed rotation.
The first support frame 6 comprises a first support plate 62 and a first upright 63 connected to the bottom of the first support plate 62; as shown in fig. 2, water jet equipment include water pump 81, be used for to the squirt 82 of operation station jet water column, and connect in water pump 81's delivery port with water pipe 83 between the water inlet of squirt 82, water pump 81 set up in the top of first backup pad 62, first through-hole has been seted up on first backup pad 62, water pipe 83 wears to locate first through-hole, squirt 82 with be connected with connecting rod 84 between the lower surface of first backup pad 62.
The utility model further comprises a second support frame 5 supported at the bottom of two bottom plates 41, wherein the second support frame 5 comprises a second support plate 52 for bearing the bottom plate 41 and a second upright 51 connected to the bottom of the second support plate 52.
Second through holes 11 are formed in the conveyor belt 1 at intervals, and the diameter of each second through hole 11 is smaller than that of the round ball 2. The second through hole 11 has an outer edge protruding toward the upper side of the conveyor belt 1 in the circumferential direction.
After the round balls 2 are processed, the rotating shaft motor 43 moves reversely, the processed round balls 2 fall on the second through holes 11 and are clamped and fixed in the second through holes 11, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1. The flange plays a role in that the sphere 2 is clamped and fixed more firmly.
The machining device further comprises a first hydraulic telescopic rod 71 and a second hydraulic telescopic rod 72, wherein the first hydraulic telescopic rod 71 abuts against the upper side of the blank 3 to be machined, the second hydraulic telescopic rod 72 penetrates through the second through hole 11 and abuts against the lower side of the blank 3 to be machined, the first hydraulic telescopic rod 71 is connected to the bottom of the second supporting plate 52, and the second hydraulic telescopic rod 72 is connected to the top of the second supporting plate 52.
The first hydraulic telescopic rod 71 and the second hydraulic telescopic rod 72 respectively abut against the upper side and the lower side of the blank 3 to be processed, so that the blank 3 to be processed is prevented from shifting, and in the processing process, when the first hydraulic telescopic rod 71 and the second hydraulic telescopic rod 72 are about to contact with the two ball nesting devices 44, the hydraulic telescopic rods retract.
As shown in fig. 7 to 8, the method for automatically processing the round ball 2 by the device for automatically processing the round ball 2 provided by the present invention comprises the following steps:
mounting the ball socket 44 matching the diameter of the ball 2 on the rotating shaft 45 of the rotating shaft motor 43;
placing a blank 3 on the conveyor belt 1, activating the conveyor belt 1, and moving the blank 3 between the two ball nesters 44;
starting the rotating shaft motor 43 and the electric sliding block to enable the two rotating shaft motors 43 to move oppositely, polishing the blank 3 by the two ball nesting devices 44 along with the rotation of the rotating shaft 45, gradually polishing the blank 3 into two hemispheres, and continuously moving the two rotating shaft motors 43 oppositely until the two ball nesting devices 44 are contacted with each other, so that the blank 3 is polished into a quasi-spherical blank;
the two rotating shaft motors 43 move reversely to form a gap in front of the two ball nesters 44;
the water spraying device sprays high-pressure water columns to the gap, the quasi-spherical blank rotates between the two ball nesting devices 44, and the grinding is continued until the quasi-spherical blank forms a regular ball 2;
the two rotating shaft motors 43 move reversely, and the round balls 2 fall on the conveyor belt 1;
the conveyor belt 1 moves to process the next blank 3, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1.
The device can automatically and continuously process the round balls 2.
Second through holes 11 are formed in the conveyor belt 1 at intervals, the diameter of each second through hole 11 is smaller than that of each ball 2, the processed balls 2 fall into the second through holes 11 and are clamped and fixed in the second through holes 11, and the balls 2 move out of the operation station along with the movement of the conveyor belt 1.
After the round balls 2 are processed, in order to prevent the round balls from falling off from the conveyor belt 1, second through holes 11 are preferably formed in the conveyor belt 1 at corresponding intervals, after the round balls 2 are processed, the rotating shaft motor 43 moves in the reverse direction, the processed round balls 2 fall on the second through holes 11 and are clamped and fixed in the second through holes 11, and the round balls 2 move out of the operation station along with the movement of the conveyor belt 1.
Compared with the prior art, the beneficial effects of the utility model reside in that:
1. the utility model has simple structure, convenient operation and low cost, and can process standardized spherical parts;
2. the utility model discloses effectual solution on lathe when adopting lathe processing ball shape part to end soon, the part is not processed and is accomplished and just has dropped, needs to supply in addition to add and has technical problem with clamping difficulty, inefficiency.
3. The utility model discloses degree of automation is high, makes the ball shape spare part course of working become the simplification, has saved a large amount of manpowers and material resources, is suitable for mass production's ball shape spare part processing enterprise, also is applicable to the family workshop of small-scale processing, has certain market prospect and potential economic benefits.
The above is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the above preferred embodiments, but the present invention is not limited to the above embodiments, and any skilled person familiar with the art can make some changes or modifications to equivalent embodiments without departing from the technical scope of the present invention, but all the technical matters of the present invention are within the scope of the technical solution of the present invention.
It should be noted that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the efficacy and the achievable purpose of the present invention.
Claims (7)
1. The utility model provides an automatic device of processing ball which characterized in that includes:
the conveying belt is used for conveying blanks for processing the round balls;
the two moving mechanisms are erected on two sides of the width direction of the conveyor belt and comprise two bottom plates, guide rails respectively arranged on the two bottom plates and electric sliding blocks oppositely and slidably arranged on the two guide rails, and the two guide rails are positioned on the same line;
the two rotating shaft motors are oppositely connected with the two electric sliding blocks;
the centers of the two ball nesting devices are oppositely arranged, the two ball nesting devices are hemispherical and have the same diameter, and the end parts of the two ball nesting devices are coaxially connected with a rotating shaft of the rotating shaft motor;
and the water spraying device is used for spraying water to the operation station and is erected above the conveyor belt through a first support frame.
2. The apparatus for automatically processing round balls according to claim 1, wherein: the rotating shaft is connected with a clamp, and the clamp is clamped on the ball nesting device.
3. The apparatus for automatically processing round balls according to claim 1, wherein: the first support frame comprises a first support plate and a first upright post connected to the bottom of the first support plate;
the water jet equipment includes the water pump, be used for to the operation station jet water column the squirt and connect in the delivery port of water pump with water pipe between the water inlet of squirt, the operation station the water pump set up in the top of first backup pad, first through-hole has been seted up on the first backup pad, the water pipe is worn to locate first through-hole, the squirt with be connected with the connecting rod between the lower surface of first backup pad.
4. The apparatus for automatically processing round balls according to claim 3, wherein: the support frame comprises a second support plate for bearing the bottom plate and a second upright column connected to the bottom of the second support plate.
5. The apparatus for automatically processing round balls according to claim 4, wherein: second through holes are formed in the conveying belt at intervals, and the diameter of each second through hole is smaller than that of each round ball.
6. The apparatus for automatically processing round balls according to claim 5, wherein: the second through hole is provided with an outer edge protruding towards the upper side of the conveyor belt along the circumferential direction.
7. The apparatus for automatically processing round balls according to claim 6, wherein: the hydraulic telescopic device is characterized by further comprising a first hydraulic telescopic rod abutting against the upper side of the blank to be processed and a second hydraulic telescopic rod penetrating through the second through hole and abutting against the lower side of the blank to be processed, wherein the first hydraulic telescopic rod is connected to the bottom of the second supporting plate, and the second hydraulic telescopic rod is connected to the top of the second supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922264351.4U CN211540636U (en) | 2019-12-16 | 2019-12-16 | Device for automatically processing round balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922264351.4U CN211540636U (en) | 2019-12-16 | 2019-12-16 | Device for automatically processing round balls |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211540636U true CN211540636U (en) | 2020-09-22 |
Family
ID=72506278
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922264351.4U Active CN211540636U (en) | 2019-12-16 | 2019-12-16 | Device for automatically processing round balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211540636U (en) |
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2019
- 2019-12-16 CN CN201922264351.4U patent/CN211540636U/en active Active
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