CN111000021A - Production equipment and method of insect protein powder - Google Patents
Production equipment and method of insect protein powder Download PDFInfo
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- CN111000021A CN111000021A CN201910998115.7A CN201910998115A CN111000021A CN 111000021 A CN111000021 A CN 111000021A CN 201910998115 A CN201910998115 A CN 201910998115A CN 111000021 A CN111000021 A CN 111000021A
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- 239000000843 powder Substances 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 108010060231 Insect Proteins Proteins 0.000 title claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 98
- 238000001035 drying Methods 0.000 claims abstract description 70
- 241000238631 Hexapoda Species 0.000 claims abstract description 54
- 238000007710 freezing Methods 0.000 claims abstract description 11
- 230000008014 freezing Effects 0.000 claims abstract description 10
- 230000007704 transition Effects 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 23
- 238000007664 blowing Methods 0.000 claims description 17
- 239000002002 slurry Substances 0.000 claims description 17
- 238000000194 supercritical-fluid extraction Methods 0.000 claims description 14
- 238000009423 ventilation Methods 0.000 claims description 14
- 108090000623 proteins and genes Proteins 0.000 claims description 13
- 102000004169 proteins and genes Human genes 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 12
- 238000011068 loading method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 7
- 238000004108 freeze drying Methods 0.000 claims description 6
- 238000005238 degreasing Methods 0.000 claims description 5
- 238000010298 pulverizing process Methods 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 244000309464 bull Species 0.000 claims 2
- 238000005485 electric heating Methods 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 description 12
- 235000018102 proteins Nutrition 0.000 description 12
- 230000009471 action Effects 0.000 description 6
- 239000004519 grease Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000047 product Substances 0.000 description 3
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- 238000012986 modification Methods 0.000 description 2
- 102000011632 Caseins Human genes 0.000 description 1
- 108010076119 Caseins Proteins 0.000 description 1
- 108010084695 Pea Proteins Proteins 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 102000007544 Whey Proteins Human genes 0.000 description 1
- 108010046377 Whey Proteins Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/22—Working-up of proteins for foodstuffs by texturising
- A23J3/24—Working-up of proteins for foodstuffs by texturising using freezing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/12—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
- F26B11/16—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices the stirring device moving in a vertical or steeply-inclined plane
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
The invention relates to the technical field of insect protein powder, in particular to production equipment and a method of the insect protein powder, which comprises a main body device, a feeding device, a cleaning device, a drying device, a pulverizer, a supercritical extractor and a freezing dryer, wherein one end surface of the main body device is fixedly connected with the feeding device, the right end of the feeding device is provided with the cleaning device, and the cleaning device is fixedly connected with the main body device. The problem of traditional insect natural air-dry after wasing is solved, dry efficiency is improved.
Description
Technical Field
The invention relates to the technical field of insect protein powder, in particular to production equipment and a method of insect protein powder.
Background
The protein powder is powder formed by purified soybean protein, casein, whey protein, pea protein or the combination of the proteins, and is used for supplementing protein for people lacking protein, and the requirements of nutrition supplement on the protein powder are higher and higher along with the improvement of the living quality of people at present, so that the demands on production equipment and a method of insect protein powder are increased day by day.
Most protein powder production equipment in the existing market has various types and respective advantages and disadvantages, but the existing insect cleaning method still needs manual cleaning, and then is carried out continuously in the next step of equipment, so that the operation is troublesome, the manpower is wasted, the working efficiency is low, and the moisture on the surface of the insect is naturally dried after the insect cleaning is finished.
Disclosure of Invention
The invention aims to provide production equipment of insect protein powder to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an insect albumen powder's production facility, includes main part device, loading attachment, belt cleaning device, drying device, rubbing crusher, supercritical fluid extraction machine and freeze-drying machine, a terminal surface fixedly connected with loading attachment of main part device, loading attachment's right-hand member is provided with belt cleaning device, and belt cleaning device and main part device fixed connection, belt cleaning device's right-hand member is provided with drying device, and drying device and main part device fixed connection, main part device's one end right side difference fixedly connected with rubbing crusher, supercritical fluid extraction machine and freeze-drying machine.
Preferably, the main body device comprises a protective cover, a base and a master control cabinet, the bottom end of the feeding device is fixedly connected with the base, the protective cover is arranged at the top end of the base, and the master control cabinet is fixedly connected with the front end of the base.
Preferably, the feeding device comprises a feeding box, an electric telescopic rod, a guide frame, a baffle, a first motor, a conveying screw rod, a first button switch, a fifth motor, a transition box, a spring, a push plate, a supporting plate and a second button switch, the top end of the main body device is fixedly connected with the feeding box, the inner side of the left end of the feeding box is fixedly connected with the first motor, the tail end of a main shaft of the first motor is fixedly connected with the conveying screw rod, the inner side of the right end of the feeding box is fixedly connected with the electric telescopic rod, the right end of the electric telescopic rod is fixedly connected with the push plate, the right end of the feeding box is fixedly connected with the transition box, the bottom end of the transition box is fixedly connected with the second button switch, the inner side of the right end of the transition box is fixedly connected with the first button switch, the rear end of the transition box is fixedly connected with the fifth, and the baffle is connected with the transition box in a rotating way, and the right end of the transition box is fixedly connected with the material frame.
Preferably, the bottom fixedly connected with spring of transition case, the top fixedly connected with backup pad of spring, and the total number of spring is four, and even distribution is around the backup pad.
Preferably, the cleaning device comprises a take-up pulley, a pull rope, a rotating rod, a sliding block, a second motor, a cleaning net, a fixing frame, a third motor, a rotating plate, a cleaning machine, a clamping plate and a screw rod, wherein one end of the main body device is fixedly connected with the fixing frame, the inner side of the right end of the fixing frame is fixedly connected with the third motor, the tail end of a main shaft of the third motor is fixedly connected with the screw rod, the screw rod is rotatably connected with the fixing frame, the outer side of the screw rod is provided with the sliding block, the sliding block is slidably connected with the fixing frame, the inner side of the right end of the sliding block is fixedly connected with the second motor, the tail end of the main shaft of the second motor is fixedly connected with the rotating rod, the rotating rod is rotatably connected with the sliding block, the outer side of the rotating rod is fixedly connected with the take-up pulley, the outside of wasing the net is provided with the cleaning machine, and cleaning machine and main part device fixed connection.
Preferably, the inside sliding connection of right-hand member of wasing the net has the cardboard, and passes through cardboard and commentaries on classics board block.
Preferably, drying device includes fourth motor, puddler, drying cabinet, the case of blowing, ventilation pipe, filter screen, fan, heating wire and sprue, the one end fixedly connected with drying cabinet of main part device, the inboard fixed connection fourth motor of left end of drying cabinet, the terminal fixedly connected with puddler of main shaft of fourth motor, and the puddler rotates with the drying cabinet to be connected, the right-hand member fixedly connected with case of blowing of drying cabinet, the inboard fixedly connected with heating wire of the case of blowing, the inboard fixedly connected with fan of the case of blowing, the inboard of the case of blowing is provided with the filter screen, the top of the case of blowing is provided with the sprue, and the sprue can be dismantled with the case of blowing and be connected.
Preferably, the inner side of the left end of the air blowing box is communicated with a ventilation pipe, and the ventilation pipe is communicated with the drying box.
Preferably, the method comprises the following steps:
step 1: firstly, taking off the protective cover on the inner side of the main body device, then putting the insects into a feeding device, and waiting for the use of the next working procedure;
step 2: quantitatively adding the insects in the feeding device into the cleaning device, cleaning the insects by the cleaning device, and waiting for the next working procedure;
and step 3: then, the cleaned insects are put into a drying device to be dried for the next working procedure;
and 4, step 4: then putting the dried insects into a grinder to grind the insects into powder slurry for use in a further process;
and 5: then putting the powder slurry product processed in the step 4 into a supercritical extraction machine for degreasing, and waiting for the next working procedure;
step 6: then, putting the materials processed in the step 5 into a freezing dryer for drying treatment, and waiting for the use of the next working procedure;
and 7: and (5) then putting the materials processed in the step (6) into a pulverizer to perform pulverizing treatment to obtain the protein powder.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the feeding box, the guide frame, the baffle plate, the conveying screw rod, the transition box, the spring, the push plate, the support plate and the like, rapid and quantitative feeding can be realized under the action of the feeding box, manual filler cleaning is not needed, the problem that the traditional manual feeding is too much or too late is solved, the working efficiency is improved, and the labor intensity is reduced.
2. According to the invention, through the arrangement of the take-up pulley, the pull rope, the rotating rod, the sliding block, the cleaning net, the fixing frame, the rotating plate, the cleaning machine and the like, on one hand, the cleaning of insects can be realized through the cleaning machine, so that the surface of the insects is ensured not to generate dust, on the other hand, the cleaned insects can be quickly taken out, the problem of traditional manual taking-out is solved, and the working efficiency is improved.
3. According to the invention, through the arranged stirring rod, the drying box, the blowing box, the filter screen, the fan, the heating wire, the blocking block and the like, the cleaned insects can be quickly dried under the action of the drying box, the problem of natural air drying of the traditional cleaned insects is solved, the drying efficiency is improved, and the whole working efficiency is further improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 1 at point A according to the present invention;
FIG. 3 is a schematic view of the structure of FIG. 1 at B according to the present invention;
FIG. 4 is a schematic view of the structure of FIG. 1 at C according to the present invention;
FIG. 5 is a schematic view of an installation structure of the general control cabinet of the present invention.
In the figure: 1-main body device, 101-protective cover, 102-base, 103-master control cabinet, 2-feeding device, 201-feeding box, 202-electric telescopic rod, 203-guide frame, 204-baffle, 205-first motor, 206-conveying screw rod, 207-first button switch, 208-fifth motor, 209-transition box, 210-spring, 211-push plate, 212-support plate, 213-second button switch, 3-cleaning device, 301-take-up pulley, 302-pull rope, 303-rotating rod, 304-sliding block, 305-second motor, 306-cleaning net, 307-fixing frame, 308-third motor, 309-rotating plate, 310-cleaning machine, 311-clamping plate, 312-screw rod, 4-drying device, 401-fourth motor, 402-stirring rod, 403-drying box, 404-blowing box, 405-ventilating pipe, 406-filtering net, 407-blower, 408-heating wire, 409-block, 5-pulverizer, 6-supercritical extractor, 7-freezing dryer.
Detailed Description
Example 1:
referring to fig. 1-5, the present invention provides a technical solution:
the insect protein powder production equipment comprises a main body device 1, a feeding device 2, a cleaning device 3, a drying device 4, a pulverizer 5, a supercritical extraction machine 6 and a freezing and drying machine 7, wherein one end face of the main body device 1 is fixedly connected with the feeding device 2, the right end of the feeding device 2 is provided with the cleaning device 3, the cleaning device 3 is fixedly connected with the main body device 1, the right end of the cleaning device 3 is provided with the drying device 4, the drying device 4 is fixedly connected with the main body device 1, the pulverizer 5, the supercritical extraction machine 6 and the freezing and drying machine 7 are respectively and fixedly connected to the right side of one end of the main body device 1, the main body device 1 comprises a protective cover 101, a base 102 and a general control cabinet 103, the bottom end of the feeding device 2 is fixedly connected with the base 102, the top end of the base 102 is provided with the protective cover 101, the front end of the base 102 is fixedly connected with the control cabinet 103, The feeding device comprises an electric telescopic rod 202, a material guiding frame 203, a baffle plate 204, a first motor 205, a conveying screw rod 206, a first button switch 207, a fifth motor 208, a transition box 209, a spring 210, a push plate 211, a supporting plate 212 and a second button switch 213, wherein the top end of a main body device 1 is fixedly connected with a feeding box 201, the inner side of the left end of the feeding box 201 is fixedly connected with the first motor 205, the tail end of a main shaft of the first motor 205 is fixedly connected with the conveying screw rod 206, the inner side of the right end of the feeding box 201 is fixedly connected with the electric telescopic rod 202, the right end of the electric telescopic rod 202 is fixedly connected with the push plate 211, the right end of the feeding box 201 is fixedly connected with the transition box 209, the bottom end of the transition box 209 is fixedly connected with the second button switch 213, the inner side of the right end of the transition box 209 is fixedly connected with the first button switch 207, the baffle 204 is rotatably connected with the transition box 209, the right end of the transition box 209 is fixedly connected with the material frame 203, the bottom end of the transition box 209 is fixedly connected with the spring 210, the top end of the spring 210 is fixedly connected with the support plate 212, the number of the springs 210 is four, the springs are uniformly distributed around the support plate 212, the support plate 212 can be supported through the action of the spring 210, the cleaning device 3 comprises a take-up pulley 301, a pull rope 302, a rotating rod 303, a sliding block 304, a second motor 305, a cleaning net 306, a fixing frame 307, a third motor 308, a rotating plate 309, a cleaning machine 310, a clamping plate 311 and a screw 312, one end of the main body device 1 is fixedly connected with the fixing frame 307, the third motor 308 is fixedly connected with the inner side of the right end of the fixing frame 307, a screw 312 is fixedly connected with the tail end of a main shaft of the third motor 308, the screw 312, the slide block 304 is connected with the fixed frame 307 in a sliding manner, the inner side of the right end of the slide block 304 is fixedly connected with a second motor 305, the tail end of a main shaft of the second motor 305 is fixedly connected with a rotating rod 303, the rotating rod 303 is connected with the slide block 304 in a rotating manner, the outer side of the rotating rod 303 is fixedly connected with a wire take-up wheel 301, the outer side of the wire take-up wheel 301 is provided with a pull rope 302, the bottom end of the pull rope 302 is fixedly connected with a cleaning net 306, the bottom end of the cleaning net 306 is rotatably connected with a rotating plate 309, the outer side of the cleaning net 306 is provided with a cleaning machine 310, the cleaning machine 310 is fixedly connected with the main body device 1, the inner side of the right end of the cleaning net 306 is connected with a clamping plate 311 in a sliding manner, the clamping plate 311 is clamped with the rotating plate 309, the rotating plate 309 can be fixed through the action of the clamping plate 311, the one end fixedly connected with drying cabinet 403 of main part device 1, the inboard fixedly connected with fourth motor 401 of the left end of drying cabinet 403, the terminal fixedly connected with puddler 402 of main shaft of fourth motor 401, and puddler 402 rotates with drying cabinet 403 to be connected, the right-hand member fixedly connected with blow box 404 of drying cabinet 403, the inboard fixedly connected with heating wire 408 of blow box 404, the inboard fixedly connected with fan 407 of blow box 404, the inboard of blow box 404 is provided with filter screen 406, the top of blow box 404 is provided with sprue 409, and sprue 409 can be dismantled with blow box 404 and be connected, the inboard intercommunication of the left end of blow box 404 has ventilation pipe 405, and ventilation pipe 405 and drying cabinet 403 intercommunication, can blow the effect of ventilation pipe 405 to the drying cabinet 403 in to carry out quick drying to the insect, including following steps:
step 1: firstly, taking off the protective cover 101 on the inner side of the main body device 1, then putting the insects into the feeding device 2, and waiting for the use of the next process;
step 2: quantitatively adding the insects in the feeding device 2 into the cleaning device 3, cleaning the insects by the cleaning device 3, and waiting for the next working procedure;
and step 3: then, the cleaned insects are put into a drying device 4 to be dried for the next working procedure;
and 4, step 4: then, the dried insects are put into a crusher 5 to be crushed into powder slurry for further use;
and 5: then putting the powder slurry product processed in the step 4 into a supercritical extraction machine 6 for degreasing treatment, and waiting for the use of the next working procedure;
step 6: then, the materials processed in the step 5 are put into a freezing dryer 7 for drying treatment, and the materials are waited for the use of the next working procedure;
and 7: and (5) putting the materials processed in the step (6) into a pulverizer (5) for pulverizing to obtain the protein powder.
The model of the master control cabinet 103 is an SDTH control cabinet, the model of the electric telescopic rod 202 is an ANT-36 fan, the model of the first motor 205, the model of the fifth motor 208, the model of the second motor 305, the model of the third motor 308 and the model of the fourth motor 401 are Y1-160M1-8 motors, the model of the cleaning machine 310 is a JL-10 cleaning machine, the model of the heating wire 408 is a Cr20Ni80 heating wire, the model of the fan 407 is a D-type 9-26 fan, the model of the pulverizer 5 is a WF-20B pulverizer, the model of the supercritical extractor 6 is an HA120-50-01 supercritical extractor, and the model of the freeze-dryer 7 is a TYCD-13F freeze-dryer.
The working process is as follows: before the insect cleaning machine is used, firstly, power is supplied through an external power supply, insects to be processed are placed in the material loading box 201, then the main control cabinet 103 controls the first motor 205 to drive the conveying screw rod 206 to push the insects in the material loading box 201 to the top end surface of the supporting plate 212 in the transition box 209, the supporting plate 212 and the spring 210 move downwards gradually, when the supporting plate 212 touches the second button switch 213, the second button switch 213 controls the electric telescopic rod 202 to drive the push plate 211 to push the insects on the supporting plate 212 to the right, meanwhile, the fifth motor 208 also drives the baffle plate 204 to rotate, so that the insects fall into the cleaning net 306 on the inner side of the cleaning machine 310 through the material guiding frame 203, then the insects in the cleaning net 306 are cleaned through the cleaning machine 310, after the cleaning is finished, the second motor 305 carries out cleaning on the pull rope 302 through the rotating rod 303 and the take-up wheel 301, the cleaning net 306 is taken out from the cleaning machine 310 in the process of retracting the pulling rope 302 again, then the third motor 308 drives the sliding block 304 and the cleaning net 306 to move to the right above the drying box 403 through the screw 312, then the clamping plate 311 is pulled out manually to separate the rotating plate 309 from the cleaning net 306, insects in the cleaning net 306 fall into the drying box 403, then the drying box 403 is blown with hot air through the fan 407, the heating wire 408, the ventilation pipe 405 and the filter screen 406, meanwhile, the fourth motor 401 drives the stirring rod 402 to rapidly dry the insects in the drying box 403, the insects are put into the pulverizer 5 to be pulverized into a fine powder slurry after drying is completed, then the pulverized fine powder slurry is put into the supercritical extraction machine 6 to remove grease in the insects, after the grease is removed, when the prepared albumen powder does not need to contain water, the degreased powder slurry is put into the liquid freezing and drying machine 7, freeze-drying the powder slurry after degreasing at-50 ℃, and after the freeze-drying is finished, putting the powder slurry into a vermicelli machine 5 to be crushed into powder, thus obtaining the protein powder without moisture.
Example 2:
referring to fig. 1-5, the present invention provides a technical solution:
the insect protein powder production equipment comprises a main body device 1, a feeding device 2, a cleaning device 3, a drying device 4, a pulverizer 5, a supercritical extraction machine 6 and a freezing and drying machine 7, wherein one end face of the main body device 1 is fixedly connected with the feeding device 2, the right end of the feeding device 2 is provided with the cleaning device 3, the cleaning device 3 is fixedly connected with the main body device 1, the right end of the cleaning device 3 is provided with the drying device 4, the drying device 4 is fixedly connected with the main body device 1, the pulverizer 5, the supercritical extraction machine 6 and the freezing and drying machine 7 are respectively and fixedly connected to the right side of one end of the main body device 1, the main body device 1 comprises a protective cover 101, a base 102 and a general control cabinet 103, the bottom end of the feeding device 2 is fixedly connected with the base 102, the top end of the base 102 is provided with the protective cover 101, the front end of the base 102 is fixedly connected with the control cabinet 103, The feeding device comprises an electric telescopic rod 202, a material guiding frame 203, a baffle plate 204, a first motor 205, a conveying screw rod 206, a first button switch 207, a fifth motor 208, a transition box 209, a spring 210, a push plate 211, a supporting plate 212 and a second button switch 213, wherein the top end of a main body device 1 is fixedly connected with a feeding box 201, the inner side of the left end of the feeding box 201 is fixedly connected with the first motor 205, the tail end of a main shaft of the first motor 205 is fixedly connected with the conveying screw rod 206, the inner side of the right end of the feeding box 201 is fixedly connected with the electric telescopic rod 202, the right end of the electric telescopic rod 202 is fixedly connected with the push plate 211, the right end of the feeding box 201 is fixedly connected with the transition box 209, the bottom end of the transition box 209 is fixedly connected with the second button switch 213, the inner side of the right end of the transition box 209 is fixedly connected with the first button switch 207, the baffle 204 is rotatably connected with the transition box 209, the right end of the transition box 209 is fixedly connected with the material frame 203, the bottom end of the transition box 209 is fixedly connected with the spring 210, the top end of the spring 210 is fixedly connected with the support plate 212, the number of the springs 210 is four, the springs are uniformly distributed around the support plate 212, the support plate 212 can be supported through the action of the spring 210, the cleaning device 3 comprises a take-up pulley 301, a pull rope 302, a rotating rod 303, a sliding block 304, a second motor 305, a cleaning net 306, a fixing frame 307, a third motor 308, a rotating plate 309, a cleaning machine 310, a clamping plate 311 and a screw 312, one end of the main body device 1 is fixedly connected with the fixing frame 307, the third motor 308 is fixedly connected with the inner side of the right end of the fixing frame 307, a screw 312 is fixedly connected with the tail end of a main shaft of the third motor 308, the screw 312, the slide block 304 is connected with the fixed frame 307 in a sliding manner, the inner side of the right end of the slide block 304 is fixedly connected with a second motor 305, the tail end of a main shaft of the second motor 305 is fixedly connected with a rotating rod 303, the rotating rod 303 is connected with the slide block 304 in a rotating manner, the outer side of the rotating rod 303 is fixedly connected with a wire take-up wheel 301, the outer side of the wire take-up wheel 301 is provided with a pull rope 302, the bottom end of the pull rope 302 is fixedly connected with a cleaning net 306, the bottom end of the cleaning net 306 is rotatably connected with a rotating plate 309, the outer side of the cleaning net 306 is provided with a cleaning machine 310, the cleaning machine 310 is fixedly connected with the main body device 1, the inner side of the right end of the cleaning net 306 is connected with a clamping plate 311 in a sliding manner, the clamping plate 311 is clamped with the rotating plate 309, the rotating plate 309 can be fixed through the action of the clamping plate 311, the one end fixedly connected with drying cabinet 403 of main part device 1, the inboard fixedly connected with fourth motor 401 of the left end of drying cabinet 403, the terminal fixedly connected with puddler 402 of main shaft of fourth motor 401, and puddler 402 rotates with drying cabinet 403 to be connected, the right-hand member fixedly connected with blow box 404 of drying cabinet 403, the inboard fixedly connected with heating wire 408 of blow box 404, the inboard fixedly connected with fan 407 of blow box 404, the inboard of blow box 404 is provided with filter screen 406, the top of blow box 404 is provided with sprue 409, and sprue 409 can be dismantled with blow box 404 and be connected, the inboard intercommunication of the left end of blow box 404 has ventilation pipe 405, and ventilation pipe 405 and drying cabinet 403 intercommunication, can blow the effect of ventilation pipe 405 to the drying cabinet 403 in to carry out quick drying to the insect, including following steps:
step 1: firstly, taking off the protective cover 101 on the inner side of the main body device 1, then putting the insects into the feeding device 2, and waiting for the use of the next process;
step 2: quantitatively adding the insects in the feeding device 2 into the cleaning device 3, cleaning the insects by the cleaning device 3, and waiting for the next working procedure;
and step 3: then, the cleaned insects are put into a drying device 4 to be dried for the next working procedure;
and 4, step 4: then, the dried insects are put into a crusher 5 to be crushed into powder slurry for further use;
and 5: then putting the powder slurry product processed in the step 4 into a supercritical extraction machine 6 for degreasing treatment, and waiting for the use of the next working procedure;
step 6: then, the materials processed in the step 5 are put into a freezing dryer 7 for drying treatment, and the materials are waited for the use of the next working procedure;
and 7: and (5) putting the materials processed in the step (6) into a pulverizer (5) for pulverizing to obtain the protein powder.
The model of the master control cabinet 103 is an SDTH control cabinet, the model of the electric telescopic rod 202 is an ANT-36 fan, the model of the first motor 205, the model of the fifth motor 208, the model of the second motor 305, the model of the third motor 308 and the model of the fourth motor 401 are Y1-160M1-8 motors, the model of the cleaning machine 310 is a JL-10 cleaning machine, the model of the heating wire 408 is a Cr20Ni80 heating wire, the model of the fan 407 is a D-type 9-26 fan, the model of the pulverizer 5 is a WF-20B pulverizer, the model of the supercritical extractor 6 is an HA120-50-01 supercritical extractor, and the model of the freeze-dryer 7 is a TYCD-13F freeze-dryer.
The working process is as follows: before the insect cleaning machine is used, firstly, power is supplied through an external power supply, insects to be processed are placed in the material loading box 201, then the main control cabinet 103 controls the first motor 205 to drive the conveying screw rod 206 to push the insects in the material loading box 201 to the top end surface of the supporting plate 212 in the transition box 209, the supporting plate 212 and the spring 210 move downwards gradually, when the supporting plate 212 touches the second button switch 213, the second button switch 213 controls the electric telescopic rod 202 to drive the push plate 211 to push the insects on the supporting plate 212 to the right, meanwhile, the fifth motor 208 also drives the baffle plate 204 to rotate, so that the insects fall into the cleaning net 306 on the inner side of the cleaning machine 310 through the material guiding frame 203, then the insects in the cleaning net 306 are cleaned through the cleaning machine 310, after the cleaning is finished, the second motor 305 carries out cleaning on the pull rope 302 through the rotating rod 303 and the take-up wheel 301, the cleaning net 306 is taken out from the cleaning machine 310 in the process of retracting the pulling rope 302 again, then the third motor 308 drives the sliding block 304 and the cleaning net 306 to move to the right above the drying box 403 through the screw 312, then the clamping plate 311 is pulled out manually to separate the rotating plate 309 from the cleaning net 306, insects in the cleaning net 306 fall into the drying box 403, then the drying box 403 is blown with hot air through the fan 407, the heating wire 408, the ventilation pipe 405 and the filter screen 406, meanwhile, the fourth motor 401 drives the stirring rod 402 to rapidly dry the insects in the drying box 403, the insects are put into the pulverizer 5 to be pulverized into fine powder slurry after drying is completed, then the pulverized fine powder slurry is put into the supercritical extraction machine 6 to remove grease in the insects, after the grease is removed, when the prepared protein powder needs to contain a small amount of water, the powder slurry after the grease is put into the freeze dryer 7, drying the degreased powder slurry at 40-90 deg.C with water content of 4-8 wt%, and pulverizing in vermicelli machine 5 to obtain protein powder with small water content.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (9)
1. The utility model provides an insect albumen powder's production facility, includes main part device (1), loading attachment (2), belt cleaning device (3), drying device (4), rubbing crusher (5), supercritical fluid extraction machine (6) and freeze-drying machine (7), its characterized in that: one end face fixedly connected with loading attachment (2) of main part device (1), the right-hand member of loading attachment (2) is provided with belt cleaning device (3), and belt cleaning device (3) and main part device (1) fixed connection, the right-hand member of belt cleaning device (3) is provided with drying device (4), and drying device (4) and main part device (1) fixed connection, the one end right side of main part device (1) is fixedly connected with rubbing crusher (5), supercritical fluid extraction machine (6) and freeze-drying machine (7) respectively.
2. The production equipment of insect protein powder as claimed in claim 1, wherein the production equipment comprises: the main body device (1) comprises a protective cover (101), a base (102) and a master control cabinet (103), the bottom end of the feeding device (2) is fixedly connected with the base (102), the protective cover (101) is arranged on the top end of the base (102), and the master control cabinet (103) is fixedly connected with the front end of the base (102).
3. The production equipment of insect protein powder as claimed in claim 1, wherein the production equipment comprises: the feeding device (2) comprises a feeding box (201), an electric telescopic rod (202), a material guide frame (203), a baffle plate (204), a first motor (205), a conveying screw rod (206), a first button switch (207), a fifth motor (208), a transition box (209), a spring (210), a push plate (211), a supporting plate (212) and a second button switch (213), wherein the top end of the main body device (1) is fixedly connected with the feeding box (201), the inner side of the left end of the feeding box (201) is fixedly connected with the first motor (205), the tail end of a main shaft of the first motor (205) is fixedly connected with the conveying screw rod (206), the inner side of the right end of the feeding box (201) is fixedly connected with the electric telescopic rod (202), the right end of the electric telescopic rod (202) is fixedly connected with the push plate (211), and the right end of the feeding box (201) is fixedly connected with the transition box, the bottom fixedly connected with second button switch (213) of transition case (209), the inboard fixedly connected with first button switch (207) of right-hand member of transition case (209), the rear end fixedly connected with fifth motor (208) of transition case (209), the terminal fixedly connected with baffle (204) of main shaft of fifth motor (208), and baffle (204) rotate with transition case (209) and be connected, the right-hand member fixedly connected with of transition case (209) expects frame (203).
4. The production equipment of insect protein powder as claimed in claim 3, wherein: the bottom fixedly connected with spring (210) of transition case (209), the top fixedly connected with backup pad (212) of spring (210), and the total four of number of spring (210), and even distribution is around backup pad (212).
5. The production equipment of insect protein powder as claimed in claim 1, wherein the production equipment comprises: the cleaning device (3) comprises a take-up pulley (301), a pull rope (302), a rotating rod (303), a sliding block (304), a second motor (305), a cleaning net (306), a fixing frame (307), a third motor (308), a rotating plate (309), a cleaning machine (310), a clamping plate (311) and a screw rod (312), wherein one end of the main body device (1) is fixedly connected with the fixing frame (307), the inner side of the right end of the fixing frame (307) is fixedly connected with the third motor (308), the tail end of a main shaft of the third motor (308) is fixedly connected with the screw rod (312), the screw rod (312) is rotatably connected with the fixing frame (307), the sliding block (304) is arranged on the outer side of the screw rod (312), the sliding block (304) is slidably connected with the fixing frame (307), the inner side of the right end of the sliding block (304) is fixedly connected with the second motor (305), and the tail end of the main, and bull stick (303) and slider (304) rotate to be connected, the outside fixedly connected with take-up pulley (301) of bull stick (303), the outside of take-up pulley (301) is provided with stay cord (302), the bottom fixedly connected with of stay cord (302) washs net (306), the bottom of wasing net (306) rotates and is connected with commentaries on classics board (309), the outside of wasing net (306) is provided with cleaning machine (310), and cleaning machine (310) and main part device (1) fixed connection.
6. The production equipment of insect protein powder as claimed in claim 5, wherein: the inner side of the right end of the cleaning net (306) is connected with a clamping plate (311) in a sliding mode, and the clamping plate (311) is clamped with the rotating plate (309).
7. The production equipment of insect protein powder as claimed in claim 1, wherein the production equipment comprises: the drying device (4) comprises a fourth motor (401), a stirring rod (402), a drying box (403), a blowing box (404), a ventilation pipe (405), a filter screen (406), a fan (407), an electric heating wire (408) and a blocking block (409), one end of the main body device (1) is fixedly connected with the drying box (403), the inner side of the left end of the drying box (403) is fixedly connected with the fourth motor (401), the tail end of a main shaft of the fourth motor (401) is fixedly connected with the stirring rod (402), the stirring rod (402) is rotatably connected with the drying box (403), the right end of the drying box (403) is fixedly connected with the blowing box (404), the inner side of the blowing box (404) is fixedly connected with the electric heating wire (408), the inner side of the blowing box (404) is fixedly connected with the fan (407), the inner side of the blowing box (404) is provided with the filter screen (406), and the top end of the blowing box (404), and the blocking piece (409) is detachably connected with the blow box (404).
8. The production equipment of insect protein powder as claimed in claim 7, wherein: the inner side of the left end of the air blowing box (404) is communicated with a ventilation pipe (405), and the ventilation pipe (405) is communicated with the drying box (403).
9. The method for producing insect protein powder according to claims 1-8, wherein the method comprises the following steps: the method comprises the following steps:
step 1: firstly, taking off a protective cover (101) on the inner side of a main body device (1), and then putting insects into a feeding device (2) for waiting for the use of the next process;
step 2: add belt cleaning device (3) to loading attachment (2) insect ration, wash the insect through belt cleaning device (3), wait for the use of next step process:
and step 3: then, the cleaned insects are put into a drying device (4) to be dried for the next working procedure;
and 4, step 4: then, the dried insects are put into a crusher (5) to be crushed into powder slurry for further use;
and 5: then putting the powder slurry product processed in the step 4 into a supercritical extraction machine (6) for degreasing treatment, and waiting for the use of the next working procedure;
step 6: then, the materials processed in the step 5 are put into a freezing dryer (7) for drying treatment, and the materials are waited for the use of the next working procedure;
and 7: and (5) putting the materials processed in the step (6) into a pulverizer (5) for pulverizing to obtain the protein powder.
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|---|---|---|---|
| CN201910998115.7A CN111000021A (en) | 2019-10-21 | 2019-10-21 | Production equipment and method of insect protein powder |
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| CN201910998115.7A CN111000021A (en) | 2019-10-21 | 2019-10-21 | Production equipment and method of insect protein powder |
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Application publication date: 20200414 |