Battery module casing automatic feeding and beat sign indicating number device
Technical Field
The invention relates to an automatic feeding and code printing technology, in particular to an automatic feeding and code printing device for a battery module shell.
Background
Along with new energy automobile and unmanned aerial vehicle's the rise, 18650 lithium batteries are more and more liked by the consumer, and 18650 lithium batteries can be random customization series connection and parallelly connected formation battery module, then wrap up through battery module casing and form battery module, and the electrode end at upper and lower both ends is welded through the battery connection piece. Before battery module casing material loading, bar code or two-dimensional code often need be spouted to the casing to convenient subsequent inquiry and management, but battery module casing is generally great, all adopts manual work in addition now, and manual work efficiency is on the low side, hardly guarantees product quality's uniformity and reliability moreover.
Disclosure of Invention
The invention aims to provide a full-automatic battery module shell feeding and coding device.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a battery module casing automatic feeding and beat sign indicating number device, includes:
the battery module shell loading device comprises a plurality of loading mechanisms, wherein the loading mechanisms comprise a loading platform and loading frames, the loading frames are symmetrically arranged on the loading platform front and back to form a front loading frame and a rear loading frame, a material storage area is arranged between the front loading frame and the rear loading frame and used for loading a battery module shell, a baffle is fixed on the loading frame on the left side of the material storage area, a sliding plate is arranged on the loading frame on the right side of the material storage area, the sliding plate can move left and right to adjust the left and right distance of the material storage area, the front loading frame and the rear loading frame can adjust the distance between the front loading frame and the rear loading frame front and back to adjust the front and back distance of the material storage area, so that;
the left side and the right side of the material storage area are symmetrically provided with a shell supporting assembly and fixed on the material loading platform, the front side and the rear side are symmetrically provided with a clamping assembly and fixed on the outer side of the front material loading frame and the rear material loading frame, the clamping assembly is higher than the height of one battery module shell of the shell supporting assembly, the shell supporting assembly is used for dragging a plurality of battery module shells in the material storage area left and right, and the clamping assembly is used for clamping a plurality of dry battery module shells above the lowest battery module shell in front and rear directions;
the taking mechanism comprises a taking carrier and a conveying streamline assembly, wherein the conveying streamline assembly transversely penetrates through the lower parts of the feeding tables of the feeding mechanisms, the conveying streamline assembly drives the taking carrier to move left and right under the feeding tables, when the taking carrier moves to the lower part of the feeding tables, a clamping assembly of the feeding mechanism clamps a plurality of battery module shells above the lowest battery module shell, a shell supporting assembly releases the battery module shell at the lowest part of a material storage area to the taking carrier, the taking carrier clamps the battery module shells, the battery module shells are conveyed to a code printing position through the conveying streamline assembly to wait for code printing, and in-place sensors are arranged on the conveying streamline assembly below each feeding mechanism and the code printing position and used for guiding the taking carrier to be accurately in place;
the code printing mechanism is used for spraying bar codes or two-dimensional codes on the surfaces of the battery module shells at the code printing positions, and the positions of the code printing mechanism can be adjusted forwards and backwards, so that the code printing is carried out on the battery module shells with different sizes;
the carrying mechanism is used for carrying the battery module shell which is coded at the coding position, rotating the battery module shell by 180 degrees in the carrying process and placing the battery module shell into another carrier to wait for subsequent operation;
the rack electric cabinet, upper surface integration above-mentioned mechanism, the internal integrated electric control system.
Furthermore, a plurality of distance adjusting holes are formed in the front and back of the feeding table, and the feeding frame is inserted into the corresponding distance adjusting holes through fast bolts, so that the front and back distances of the material storage area are adjusted.
Furthermore, a plurality of limiting grooves are symmetrically formed in the right end of the feeding frame up and down, rotary switches are arranged in the limiting grooves, the rotary switches are fixedly connected with the sliding plate on the inner side of the feeding frame and drive the sliding plate to slide left and right, so that the left and right distances of the material storage area are adjusted, and the rotary switches are screwed up in a rotating mode to fix the sliding plate.
Preferably, the limiting grooves are divided into an upper group and a lower group.
Further, the material taking carrier comprises a tensioning cylinder, a first clamping plate, a second clamping plate, a first rack, a second rack, a gear and a carrier plate, sliding grooves for the first clamping plate and the second clamping plate to slide are symmetrically formed in the front end and the rear end of the carrier plate, material feeding sensors are arranged at the left end and the right end of the carrier plate, the lower end of the first clamping plate is connected with the first rack, the lower end of the second clamping plate is connected with the second rack, the first rack and the second rack are arranged at the left end and the right end of the gear and are respectively in rotating connection with the gear, the tensioning cylinder drives the first member to move back and forth, when the feeding mechanism releases a battery module shell onto the carrier plate, and the material feeding sensors detect that the battery module shell exists, the tensioning cylinder moves back to tension the first clamping plate, the first clamping plate drives the first rack at the lower end to move back to stir the gear to rotate, the gear drives the second rack at the other end to move forwards, so that a second clamping plate at the upper end of the second rack is driven to move forwards, and the first piece and the second clamping plate clamp the battery module shell on the support plate inwards; the conveying streamline assembly conveys the material taking carrier to the code printing position to wait for code printing, and after code printing, the tensioning cylinder moves forwards to release the coded battery module shell to wait for the conveying mechanism to convey.
Furthermore, carry streamline subassembly still includes slide rail, motor and belt, get material carrier fixed connection one side of belt, motor drive the belt seesaw drives get material carrier and slide around on the slide rail, by the inductor that targets in place accurately guides targets in place.
Furthermore, beat sign indicating number mechanism and include laser coding machine, roll adjustment platform and distance plate, laser coding machine is fixed on the roll adjustment bench, the distance plate is fixed on the frame electric cabinet, it has a plurality of distance holes to open on the distance plate, the distance adjustment platform is inserted through fast bolt and is adjusted in the different distance holes laser coding machine's distance.
Further, the carrying mechanism comprises a carrying front-back driving module, a carrying upper-lower driving module, a carrying rotary cylinder and a carrying clamping jaw cylinder, wherein the carrying clamping jaw cylinder drives a clamping jaw to clamp the battery module shell, the carrying rotary cylinder drives the carrying clamping jaw cylinder to rotate 180 degrees, the carrying upper-lower driving module drives the carrying rotary cylinder to drive the carrying clamping jaw cylinder to move up and down, and the carrying front-back driving module drives the carrying upper-lower driving module to move back and forth, so that the carrying of the battery module shell is realized.
Preferably, the feeding mechanisms are arranged in four groups.
Preferably, the shell supporting assembly and the clamping assembly are driven by an air cylinder to move.
The invention has the beneficial effects that:
1. the whole device is simple in mechanism and lower in cost, but the feeding efficiency and the code printing efficiency are high, the feeding and code printing work of different battery module shells can be met, and the product applicability is higher;
2. the full automation of feeding, taking, coding and carrying is realized, and the consistency and the reliability of the product quality are ensured;
3. the operation is simple, and the later maintenance is convenient.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the feed mechanism labeled 1 in FIG. 1;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a perspective view of the take off mechanism labeled 2 in FIG. 1;
FIG. 5 is an enlarged view of portion A of FIG. 4;
fig. 6 is a perspective view of the take-off carrier of fig. 4 labeled 2.2;
FIG. 7 is a top view of FIG. 6;
FIG. 8 is a perspective view of the coding mechanism labeled 3 in FIG. 1;
FIG. 9 is a perspective view of the transport mechanism labeled 4 in FIG. 1;
labeled as:
1. the device comprises a feeding mechanism, 1.1, a feeding table, 1.2, a feeding frame, 1.3, a material storage area, 1.4, a dragging shell assembly, 1.5, a clamping assembly, 1.6, a quick bolt, 1.21, a baffle, 1.22, a sliding plate, 1.23, a rotary switch, 1.24 and a limiting groove, wherein the feeding mechanism comprises a feeding mechanism, 1.1, a feeding table, 1.2, a feeding frame, 1.3, a material storage area, 1.4 and a;
2. the material taking mechanism comprises a material taking mechanism 2.1, a conveying streamline assembly 2.11, an in-place sensor 2.2, a material taking carrier 2.21, a tensioning cylinder 2.22a, a first clamping plate 2.22b, a second clamping plate 2.23a, a first rack 2.23b, a second rack 2.24, a gear 2.25, a support plate 2.26 and a material feeding sensor;
3. a code printing mechanism 3.1, a laser code printing machine 3.2, a distance adjusting table 3.3 and a distance hole;
4. the conveying mechanism comprises 4.1 conveying front and rear driving modules, 4.2 conveying upper and lower driving modules, 4.3 conveying rotating cylinders, 4.4 conveying clamping jaw cylinders and 4.5 clamping jaws;
5. a rack electric cabinet.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The utility model provides a battery module casing automatic feeding and beat sign indicating number device, as shown in figure 1, includes a plurality of feed mechanism 1, feeding mechanism 2, beats sign indicating number mechanism 3 and handling mechanism 4, and above-mentioned mechanism arranges in 5 upper surfaces of frame electric cabinet, the inside integrated electrical control system of 5 inside frame electric cabinet, and the alternate alignment of a plurality of feed mechanism 1 levels is fixed at 5 upper surfaces of frame electric cabinet, and feeding mechanism 2 fixes the lower extreme at a plurality of feed mechanism 1, gets the material in proper order from the lower extreme.
As shown in fig. 2 and 3, the three-dimensional structure diagram and the top view of the feeding mechanism 1 are shown, the feeding mechanism 1 is in a frame shape, the upper end of the feeding mechanism is used for loading battery module shells, and blanking is performed from the lower end, the feeding mechanism comprises a feeding table 1.1 and a feeding frame 1.2, the feeding frame 1.2 is symmetrically arranged on the feeding table 1.1 front and back to form a front feeding frame and a rear feeding frame, a storage area 1.3 is arranged between the front feeding frame and the rear feeding frame and used for loading the battery module shells, a baffle plate 1.21 is fixed on the left feeding frame 1.2 of the storage area 1.3 and used for blocking the battery module shells, a sliding plate 1.22 is arranged on the right feeding frame 1.2, the sliding plate 1.22 can move left and right to adjust the left and right distance of the storage area 1.3, and the front feeding frame and the rear feeding frame 1.2 can adjust the distance between each other.
Further, material loading platform 1.1 and material loading frame 1.2 around with pass through fast bolt 1.6 fixed connection, and it has a plurality of roll adjustment holes to open around material loading platform 1.1, and material loading frame 1.2 inserts in the roll adjustment hole that corresponds through fast bolt 1.6 to material loading frame 1.2's distance around the adjustment, change material stock district 1.3 distance around.
Further, the left side and the right side of the material storage area 1.3 are symmetrically provided with a support shell assembly 1.4 and fixed on the material loading platform 1.1, the front side and the rear side are symmetrically provided with a clamping assembly 1.5 and fixed on the outer side of the front material loading frame and the rear material loading frame 1.2, the clamping assembly 1.5 is higher than the height of one battery module shell of the support shell assembly 1.4, the support shell assembly 1.4 is used for dragging a plurality of battery module shells in the material storage area 1.3 left and right, and the clamping assembly 1.5 is used for clamping a plurality of battery module shells above the lowest battery module shell front and rear. The shell supporting assembly 1.4 and the clamping assembly 1.5 are driven by a cylinder, a supporting plate is arranged at the front end of the shell supporting assembly 1.4, the cylinder drives the shell to move forward to drag all battery module shells in the material storage area 1.3, the clamping assembly 1.5 is provided with pressing blocks, and the cylinder drives the pressing blocks to move forward to clamp all the battery module shells except the bottommost battery module shell in the material storage area 1.3.
As shown in fig. 2, the right end of the feeding frame 1.2 is provided with a plurality of limiting grooves 1.24 in an up-down symmetrical manner, preferably two limiting grooves 1.24 are provided in the up-down symmetrical manner, each limiting groove 1.24 is provided with a rotary switch 1.23, the rotary switch 1.23 is fixedly connected with the sliding plate 1.22 on the inner side of the feeding frame 1.2, the sliding plate 1.22 is driven to slide left and right, so that the left-right distance of the material storage area 1.3 is adjusted, and the rotary switch 1.23 is screwed up in a rotating manner to fix the sliding plate 1.22.
As shown in FIG. 1, the feeding mechanism 1 is set to 4 groups, so as to guarantee long-time feeding to the maximum extent.
As shown in fig. 4, a three-dimensional structure diagram of the material taking mechanism 2 includes a material taking carrier 2.2 and a conveying streamline assembly 2.1, the conveying streamline assembly 2.1 traverses the lower part of the material loading platforms 1.1 of the plurality of material loading mechanisms 1, the conveying streamline assembly 2.1 drives the material taking carrier 2.2 to move left and right under the plurality of material loading platforms 1.1, when the material taking carrier 2.2 moves to the lower part of the material loading platforms 1.1, a clamping assembly 1.5 of the material loading mechanism 1 clamps a plurality of battery module shells above the lowest battery module shell, a supporting shell assembly 1.4 releases the lowest battery module shell in the material storage area 1.3 to the material taking carrier 2.2, the material taking carrier 2.2 clamps the battery module shells, and transmits the battery module shells to a code printing position through the conveying streamline assembly 2.1 to wait for code printing.
As shown in fig. 5, which is an enlarged view of a portion a in fig. 4 and a partial enlarged view of the conveying streamline assembly 2.1, in-place sensors 2.11 are disposed on the conveying streamline assembly 2.1 below each loading mechanism 1 and at the coding position for guiding the material reclaiming carrier 2.2 to be accurately in place. Meanwhile, the conveying streamline assembly 2.1 further comprises a sliding rail 2.12, a motor 2.13 and a belt 2.14, the material taking carrier 2.2 is fixedly connected with one side of the belt 2.14, the motor 2.13 drives the belt 2.14 to move back and forth to drive the material taking carrier 2.2 to slide back and forth on the sliding rail 2.21, and the position is accurately guided to the position by the position sensor 2.11.
As shown in fig. 6, which is an enlarged perspective view of the reclaiming carrier 2.2, as shown in fig. 7, which is a top view of the reclaiming carrier 2.2 hiding the carrier plate 2.25, the reclaiming carrier 2.2 includes a tensioning cylinder 2.21, a first clamping plate 2.22a, a second clamping plate 2.22b, a first rack 2.23a, a second rack 2.23b, a gear 2.24 and a carrier plate 2.25, sliding grooves for the first clamping plate 2.22a and the second clamping plate 2.22b to slide are symmetrically formed at the front and rear ends of the carrier plate 2.25, incoming material sensors 2.26 are arranged at the left and right ends of the carrier plate 2.25, the lower end of the first clamping plate 2.22a is connected with the first rack 2.23a, the lower end of the second clamping plate 2.22b is connected with the second rack 2.23b, the first rack 2.23a and the second rack 2.23b are arranged at the left and right ends of the gear 2.24 and are respectively rotatably connected with the tensioning cylinder 2.21 to drive the first clamping plate 2.22a to move forward and backward, when a battery module is detected to be loaded on the battery module housing 2.25, the tensioning cylinder 2.21 moves backwards to tension the first clamping plate 2.22a, the first clamping plate 2.22a drives the first rack 2.23a at the lower end to move backwards so as to toggle the gear 2.24 to rotate, the gear 2.24 drives the second rack 2.23b at the other end to move forwards so as to drive the second clamping plate 2.22b at the upper end of the second rack 2.23b to move forwards, and therefore the first clamping plate 2.22a and the second clamping plate 2.22b clamp the battery module shell on the carrier plate 2.25 inwards; the conveying streamline assembly 2.1 conveys the material taking carrier 2.2 to a code printing position to wait for code printing, and after code printing, the tensioning cylinder 2.21 moves forwards to release the coded battery module shell to wait for the conveying mechanism 4 to convey.
As shown in fig. 8, for the stereogram of mechanism 3 beats, including laser coding machine 3.1, roll adjustment platform 3.2 and distance board 3.3, laser coding machine 3.1 is fixed on roll adjustment platform 3.2, distance board 3.3 is fixed on frame electric cabinet 5, it has a plurality of distance holes 3.4 to open on the distance board 3.3, and distance adjustment platform 3.2 inserts the distance of adjustment laser coding machine 3.1 in the different distance holes 3.4 through fast bolt to beat the sign indicating number to the battery module casing of equidimension not.
As shown in fig. 9, a three-dimensional structure diagram of the carrying mechanism 4 is shown, including carrying front and rear driving modules 4.1, carrying up and down driving modules 4.2, carrying rotary cylinder 4.3 and carrying clamping jaw cylinder 4.4, carrying clamping jaw cylinder 4.4 drives clamping jaw 4.5 to clamp the battery module housing, carrying rotary cylinder 4.3 drives carrying clamping jaw cylinder 4.4 to rotate 180 °, carrying up and down driving module 4.2 drives carrying rotary cylinder 4.3 to drive carrying clamping jaw cylinder 4.4 to move up and down, carrying front and rear driving modules 4.1 drives carrying up and down driving module 4.2 to move back and forth, thereby realizing carrying of the battery module housing.
The overall working flow is as follows:
a: all battery module shells are loaded into four groups of material storage areas 1.3, a conveying streamline component 2.1 drives a material taking carrier 2.2 to the lower end of a feeding mechanism 1 at the tail end (the rightmost end), the feeding mechanism 1 releases one battery module carrier onto the material taking carrier 2.2 at a time, the material taking carrier 2.2 clamps the battery module carrier, and the battery module carrier is transmitted to a code printing position at the front end of a code printing mechanism 3 through the conveying streamline component 2.1 to wait for code printing;
b: the code printing mechanism 3 prints bar codes or two-dimensional codes on the battery module shells which are conveyed, and the battery module shells which are printed are released by the material taking carrier 2.2;
c: the transport mechanism 4 transports the battery module case after the printing to the next step in many cases, and rotates the battery module case by 180 ° in the transport drawing.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.