CN110978555A - Neutral polar plate forming equipment - Google Patents
Neutral polar plate forming equipment Download PDFInfo
- Publication number
- CN110978555A CN110978555A CN201911386855.1A CN201911386855A CN110978555A CN 110978555 A CN110978555 A CN 110978555A CN 201911386855 A CN201911386855 A CN 201911386855A CN 110978555 A CN110978555 A CN 110978555A
- Authority
- CN
- China
- Prior art keywords
- die
- cutting
- foam
- aluminum foil
- cutting mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B18/00—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
- A61B18/04—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
- A61B18/12—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
- A61B18/14—Probes or electrodes therefor
- A61B18/16—Indifferent or passive electrodes for grounding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/005—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore cutting-off or cutting-out a part of a strip-like or sheet-like material, transferring that part and fixing it to an article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/12—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/753—Medical equipment; Accessories therefor
- B29L2031/7546—Surgical equipment
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Surgery (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biomedical Technology (AREA)
- Otolaryngology (AREA)
- Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
- Physics & Mathematics (AREA)
- Heart & Thoracic Surgery (AREA)
- Medical Informatics (AREA)
- Molecular Biology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Plasma & Fusion (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a neutral polar plate forming device which comprises a rack, a foam traction mechanism, a foam abdicating hole die-cutting mechanism, an aluminum foil primary die-cutting mechanism, an aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism, a glue dripping light-curing mechanism, a foam secondary die-cutting mechanism and an appearance die-cutting structure, wherein the foam traction mechanism is arranged on the rack; the foam drawing mechanism, the foam abdicating hole die-cutting mechanism, the primary aluminum foil die-cutting mechanism, the secondary aluminum foil card paper die-cutting asynchronous transfer mechanism, the glue dripping optical fixing mechanism, the foam secondary die-cutting mechanism and the appearance die-cutting mechanism are sequentially arranged on the frame according to the production direction of the single-pole and double-pole neutral polar plates. The invention completes the whole neutral polar plate by one device, thereby not only realizing highly integrated automatic production, but also improving the production efficiency and quality, and avoiding the quality difference and material waste caused by manual mounting.
Description
Technical Field
The invention relates to the technical field of neutral polar plate production equipment, in particular to single/double-pole neutral polar plate forming equipment.
Background
High frequency surgical devices are a type of surgical device used to cut and coagulate biological soft tissue, and generally require a surgical electrode and a neutral electrode plate to be connected. During operation, the operation electrode is operated by an operator to transmit high-frequency current to the focus of a patient; the neutral polar plate is contacted with the body of the patient and is used for returning current to the high-frequency operation equipment so as to discharge the high-frequency energy introduced into the body by the operation electrode.
Need artifically in the current neutral polar plate production process with electrically conductive aluminium foil, bubble cotton, card paper and from type paper laminating together, and artifical laminating not only inefficiency, laminating quality are good and uneven, and bubble cotton in case can't tear the heavy subsides in a wrong way, leads to whole product to need to be eliminated, easily causes great material waste.
Disclosure of Invention
The invention provides neutral polar plate forming equipment which is high in automation degree, convenient to operate and excellent in comprehensive performance, and aims to solve the technical problems that the existing production efficiency is low, the product quality is different, material waste is easily caused, and the like.
In order to solve the technical problems, the invention provides the following technical scheme: a neutral polar plate forming device comprises a frame, a foam traction mechanism, a foam abdication hole die cutting mechanism, an aluminum foil primary die cutting mechanism, an aluminum foil card paper secondary die cutting asynchronous transfer mechanism, a glue dripping light curing mechanism, a foam secondary die cutting mechanism and an appearance die cutting structure; the foam drawing mechanism, the foam abdicating hole die-cutting mechanism, the primary aluminum foil die-cutting mechanism, the secondary aluminum foil card paper die-cutting asynchronous transfer mechanism, the glue dripping optical fixing mechanism, the foam secondary die-cutting mechanism and the appearance die-cutting mechanism are sequentially arranged on the frame according to the production direction of the single-pole and double-pole neutral polar plates.
Furthermore, the neutral polar plate forming equipment also comprises a material unreeling mechanism; the material unwinding mechanism comprises an aluminum foil unwinding mechanism, a paperboard unwinding mechanism, a foam unwinding mechanism and a release paper unwinding mechanism; the aluminum foil unwinding mechanism, the paperboard unwinding mechanism, the foam unwinding mechanism and the release paper unwinding mechanism are all arranged on the inner side of the frame; the aluminum foil unwinding mechanism, the paperboard unwinding mechanism, the foam unwinding mechanism and the release paper unwinding mechanism are all positioned on one side of the foam abdicating hole die cutting mechanism; the release paper unwinding mechanism is positioned above the foam secondary die cutting mechanism.
Further, the neutral polar plate forming equipment also comprises a waste material winding mechanism; the waste material winding mechanism comprises an aluminum foil waste material winding mechanism, a paperboard waste material winding mechanism, a foam waste material winding mechanism and a release paper waste material winding mechanism; the aluminum foil waste winding mechanism, the paperboard waste winding mechanism, the foam waste winding mechanism and the release paper waste winding mechanism are all arranged on the rack; the aluminum foil waste winding mechanism, the paperboard waste winding mechanism, the foam waste winding mechanism and the release paper waste winding mechanism are all positioned on the left side of the foam abdicating hole die-cutting mechanism; it locates bubble cotton secondary die-cutting mechanism top from type paper waste material winding mechanism.
Further, the glue dripping mechanism comprises a support, and the glue dripping mechanism also comprises a glue dripping device which is arranged on the support and used for dripping glue on the single-pole and double-pole neutral polar plates; the anti-sticking material forming plate is movably arranged on the bracket and is used for providing a certain accommodating space for the glue dripping; the UV light-curing device is arranged on the right side of the glue dripping device and is used for carrying out light-curing and shaping treatment on the single-pole and double-pole neutral polar plates with glue; and the forming plate transfer mechanism is arranged above the glue dripping device and used for carrying the anti-sticking material forming plate back and forth in a reciprocating manner.
Particularly, the anti-sticking material forming plate is provided with a through hole, and the size of the through hole is larger than that of the single-pole and double-pole neutral polar plates and is used for ensuring that the single-pole and double-pole neutral polar plates can be completely covered by the colloid.
Further, the foam abdicating hole die-cutting mechanism comprises a foam abdicating hole die-cutting mechanism frame; the foam abdicating hole die-cutting mechanism also comprises a first driving source which is arranged on the foam abdicating hole die-cutting mechanism frame and used for providing power; the driving roller is arranged on the foam abdicating hole die-cutting mechanism frame, and the first driving source can drive the driving roller to rotate; the die cutting bottom roller can be slidably arranged on the foam abdicating hole die cutting mechanism frame, and the driving roller can drive the die cutting bottom roller to rotate; the die-cutting knife component is slidably arranged on the foam abdicating hole die-cutting mechanism frame, and the die-cutting bottom roller can drive the die-cutting knife component to rotate and simultaneously cut; the pressure adjusting component is arranged on the foam abdicating hole die-cutting mechanism rack and is used for adjusting the distance among the die-cutting knife component, the die-cutting bottom roller and the transmission roller; and the first label stripping element is arranged on the foam abdicating hole die-cutting mechanism rack and is used for stripping the material and integrating the stripped material into a whole.
Particularly, the die-cutting rule part comprises a circular knife blade, a circular knife sliding block, a graphite bearing, a thimble, a thrust ball bearing, a bearing seat and an adjusting screw rod; the circular knife blade, the graphite bearing, the thimble, the thrust ball bearing and the bearing seat are coaxially arranged, and the graphite bearing is sleeved on the circular knife blade; the thrust ball bearing is sleeved on the inner side of the bearing seat; the bearing seat can be arranged on the inner side of the circular knife sliding block in a sliding manner; the adjusting screw rod is screwed on the circular knife sliding block, and one end of the adjusting screw rod props against the bearing seat.
Furthermore, the foam abdicating hole die-cutting mechanism, the aluminum foil primary die-cutting mechanism, the aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism, the foam secondary die-cutting mechanism and the appearance die-cutting structure are similar.
Furthermore, the neutral polar plate forming equipment further comprises a detection mechanism, wherein the detection mechanism comprises a first visual detector, a second visual detector, a third visual detector, a fourth visual detector and a fifth visual detector, the first visual detector is installed between the foam abdicating hole die-cutting mechanism and the primary aluminum foil die-cutting mechanism, the second visual detector is installed between the primary aluminum foil die-cutting mechanism and the secondary aluminum foil paperboard die-cutting asynchronous transfer mechanism, the third visual detector is installed between the secondary aluminum foil paperboard die-cutting asynchronous transfer mechanism and the glue dripping light-curing mechanism, and the fourth visual detector is installed between the glue dripping light-curing mechanism and the foam secondary die-cutting mechanism; and the fifth vision detector is arranged between the foam secondary die-cutting mechanism and the appearance die-cutting mechanism.
The invention also discloses a production method of the neutral polar plate, which comprises the following steps:
s1, cutting a foam abdication hole, and performing intermittent abdication hole cutting on one end of the foam by using a circular cutter blade;
s2, carrying out primary die cutting on the aluminum foil, and carrying out first partition groove die cutting on the conductive aluminum foil by using a circular knife blade;
s3, laminating a paperboard aluminum foil, namely laminating the aluminum foil cut in the S2 with the paperboard;
s4, secondary die cutting of the aluminum foil, namely cutting the final shape of the aluminum foil and the second partition groove of the aluminum foil attached in the step S3;
s5, performing secondary die cutting and asynchronous transfer pasting on the aluminum foil paperboard, and pasting the aluminum foil and the paperboard in the step S3 to the foam with the abdication holes;
s6, glue dripping and curing, namely, carrying out glue dripping treatment on the attached neutral polar plate by using glue dripping equipment and matching with an anti-sticking material forming plate, wherein the size of the glue dripping range is larger than the overall size of the neutral polar plate, and then carrying out UV (ultraviolet) light curing and forming;
s7, performing secondary foam die cutting on the cured neutral polar plate by using a circular knife blade to perform secondary foam cutting and forming;
s8, performing appearance die cutting, and sticking a protective layer on the adhesive sheet by using a circular knife blade.
Compared with the prior art, the invention has the following advantages:
1) the whole neutral polar plate is finished by one device, so that not only is the highly integrated automatic production realized, but also the production efficiency and the quality are improved, and the quality difference and the material waste caused by manual mounting are avoided;
2) structurally, through the through holes are formed in the anti-sticking material forming plate, and the size of each through hole is larger than the overall size of the neutral polar plate, so that the single-pole and double-pole neutral polar plates can be completely covered by the colloid, and the neutral polar plates are effectively prevented from being directly contacted with a human body to cause a burn event in the use process;
3) structurally, a production mode of continuous feeding and a die-cutting knife part (convenient to install and stable in cutting) is adopted, so that the production continuity is effectively improved, the production speed of the neutral polar plate can reach 8-10 minutes, and in addition, when products with different specifications are produced, only a circular knife blade on the die-cutting knife part needs to be replaced, so that the practicability is higher;
4) the structure adopts a roller-pressing type structural design of a transmission roller, a die-cutting bottom roller and a die-cutting rule component, so that multi-row production can be realized by adjusting proper rollers when in use, the production efficiency of the neutral polar plate is further improved, and the burden of personnel is reduced;
5) the foam collecting abdicating hole die-cutting mechanism, the aluminum foil primary die-cutting mechanism, the aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism, the foam secondary die-cutting mechanism and the appearance die-cutting structure all adopt the same structural design, so that the whole equipment is integrated and modularized, and is convenient to maintain;
6) the production of the neutral polar plate is completed by one device, so that the pollution risk of human factors is reduced.
Drawings
FIG. 1 is a front view of an embodiment of the present invention;
FIG. 2 is a schematic three-dimensional structure of an embodiment of the present invention;
FIG. 3 is a schematic view of a glue-dropping optical curing mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic view of a foam abdicating hole die-cutting mechanism according to an embodiment of the present invention;
FIG. 5 is a cross-sectional view of a component of a die cutter in accordance with an embodiment of the present invention;
FIG. 6 is a schematic diagram of the structure of the product of the present invention in different steps;
FIG. 7 is a block flow diagram of an embodiment of the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
The embodiment of the invention discloses neutral polar plate forming equipment, which comprises a rack 1, a foam traction mechanism 2, a foam abdicating hole die-cutting mechanism 3, an aluminum foil primary die-cutting mechanism 4, an aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism 5, a glue dripping light-curing mechanism 6, a foam secondary die-cutting mechanism 7 and a shape die-cutting structure 8, wherein the foam traction mechanism 2 is arranged on the rack; the foam drawing mechanism 2, the foam abdicating hole die-cutting mechanism 3, the primary aluminum foil die-cutting mechanism 4, the secondary aluminum foil paperboard die-cutting asynchronous transfer mechanism 5, the glue dripping optical fixing mechanism 6, the secondary foam die-cutting mechanism 7 and the appearance die-cutting mechanism 8 are sequentially arranged on the frame 1 according to the production direction of a single-pole or double-pole neutral polar plate. Wherein the frame 1 may typically be made of a metallic material such as steel, aluminium or the like. The following will explain the foam drawing mechanism 2, the foam abdicating hole die-cutting mechanism 3, the primary aluminum foil die-cutting mechanism 4, the secondary aluminum foil paperboard die-cutting asynchronous transfer mechanism 5, the glue dripping curing mechanism 6, the secondary foam die-cutting mechanism 7 and the shape die-cutting mechanism 8 in detail.
On the basis of the above embodiment, as shown in fig. 1 and fig. 2, the neutral plate forming apparatus of the present invention further includes a material unwinding mechanism 9; the material unwinding mechanism 9 comprises an aluminum foil unwinding mechanism 91, a paperboard unwinding mechanism 92, a foam unwinding mechanism 93 and a release paper unwinding mechanism 94; the aluminum foil unwinding mechanism 91, the paperboard unwinding mechanism 92, the foam unwinding mechanism 93 and the release paper unwinding mechanism 94 are all arranged on the inner side of the frame; the aluminum foil unreeling mechanism 91, the paperboard unreeling mechanism 92 and the foam unreeling mechanism 93 are all positioned on the left side of the foam abdicating hole die-cutting mechanism 3; from type paper unwinding mechanism 94 to be located the cotton secondary die cutting mechanism 7 top of bubble, specific aluminium foil unwinding mechanism 91, card paper unwinding mechanism 92 is located the cotton hole die cutting mechanism 3 tops of stepping down of bubble, and card paper unwinding mechanism 92 highly be less than aluminium foil unwinding mechanism 91, the cotton unwinding mechanism 93 of bubble is located the cotton hole die cutting mechanism 3 left sides of stepping down of bubble, so set up can effectual assurance bubble cotton feeding, the aluminium foil feeding, and card paper feeding degree of interaction is independent, interference does not take place, the continuity of effectual improvement production, make the production speed of neutral polar plate can reach 8~10 per minute. In this embodiment, the aluminum foil unwinding mechanism 91, the paperboard unwinding mechanism 92, the foam unwinding mechanism 93 and the release paper unwinding mechanism 94 have the same structure, and are respectively provided with a servo motor, a support plate, a synchronous belt transmission mechanism and an air inflation shaft, wherein the air inflation shaft is rotatably arranged on the support plate and used for clamping materials; the servo motor is fixedly arranged on the other side of the supporting plate through a fastener, and the servo motor and the air inflation shaft form transmission connection through a synchronous belt transmission mechanism and are used for providing power input for rotation of the air inflation shaft. The inflatable shaft is adopted to be arranged to realize quick replacement of materials, replacement time is saved, the servo motor is matched to accurately control the conveying of the materials, and the generation of waste materials caused by too much conveying in unit time is prevented.
On the basis of the above embodiment, as shown in fig. 1 and fig. 2, the neutral plate forming apparatus of the present invention further includes a waste material winding mechanism 10; the waste winding mechanism 10 comprises an aluminum foil waste winding mechanism 101, a paperboard waste winding mechanism 102, a foam waste winding mechanism 103 and a release paper waste winding mechanism 104; the aluminum foil waste winding mechanism 101, the paperboard waste winding mechanism 102, the foam waste winding mechanism 103 and the release paper waste winding mechanism 104 are all arranged on the rack; the aluminum foil waste winding mechanism, the paperboard waste winding mechanism and the foam waste winding mechanism are all positioned on the left side of the foam abdicating hole die-cutting mechanism; it locates bubble cotton secondary die-cutting mechanism top from type paper waste material winding mechanism. Aluminium foil waste material winding mechanism 101, card paper waste material winding mechanism 102, the cotton waste material winding mechanism 103 of bubble and all set up and correspond aluminium foil unwinding mechanism 91, card paper unwinding mechanism 92 from type paper waste material winding mechanism 104 in specific this implementation, bubble cotton unwinding mechanism 93 and from type paper unwinding mechanism 94 week side on, so set up the equipment space that can effectual reduction occupy, by the recovery waste material that can be timely, prevent the interference of mutual influence between the adjacent station, further improve production efficiency.
On the basis of the above embodiment, as shown in fig. 3, the glue dripping mechanism 6 includes a support 61, and the glue dripping mechanism 6 further includes a glue dripping device 62 disposed on the support 61 and used for dripping glue on a single-pole or double-pole neutral electrode plate; an anti-sticking material forming plate 63 (preferably a tetrafluoroethylene forming plate) which can be circularly and movably arranged on the bracket 61 and is used for providing a certain accommodating space for the dripping glue; the UV light-curing device 64 is arranged on the right side of the glue dripping device 62 and is used for carrying out light-curing and shaping treatment on the unipolar or bipolar neutral polar plate with glue; and a molding plate transfer mechanism 65, which is arranged above the glue dripping device 62 and used for carrying the anti-sticking material molding plate back and forth.
Furthermore, the glue dripping mechanism 6 further comprises a glue dripping leveling mechanism 66, which is arranged on the left side of the UV light-curing device 64 and is used for leveling the neutral polar plate on which glue is dripped, so as to ensure that the glue is uniformly attached to the neutral polar plate.
Furthermore, the anti-sticking material forming plate 63 is provided with through holes, and the size of the through holes is larger than that of the single-pole and double-pole neutral pole plates, so that the single-pole and double-pole neutral pole plates can be completely covered by the colloid.
An anti-sticking material forming plate 63 is placed on a specific die-cut neutral polar plate and used for forming a glue dripping accommodating cavity of the neutral polar plate, glue dripping is performed in the glue dripping accommodating cavity through a glue dripping device 62, then the neutral polar plate is conveyed to a UV (ultraviolet) photo-curing device 64 for photo-curing forming after being moved to a glue dripping leveling mechanism 65 for leveling treatment, a vacuum suction hand on a formed plate transfer mechanism 65 after forming is moved to the right side of the UV photo-curing device 64 and then descends, the anti-sticking material forming plate 63 is peeled and lifted after being adsorbed, the neutral polar plate is moved to the front of the glue dripping device 62 and then placed on the next neutral polar plate needing glue dripping, and the operation is repeatedly completed. The specific UV curing device 64, the molding plate transfer mechanism 65, and the glue dispenser 62 are well known in the art and will not be described in detail herein.
On the basis of the above embodiment, the foam abdicating hole die-cutting mechanism 3 comprises a foam abdicating hole die-cutting mechanism frame 31; the foam abdicating hole die-cutting mechanism also comprises a first driving source 32 which is arranged on the foam abdicating hole die-cutting mechanism frame 31 and used for providing power; the driving roller 33 is arranged on the foam abdicating hole die-cutting mechanism frame 31, the driving roller 33 is symmetrically provided with convex friction rings for improving friction power, and the first driving source 32 can drive the driving roller to rotate; the die cutting bottom roller 34 is slidably arranged on the foam abdicating hole die cutting mechanism rack 31, the driving roller 33 can drive the die cutting bottom roller 34 to rotate, namely, the rotation of the driving roller 33 is transmitted to the die cutting bottom roller 34 between the driving roller 33 and the die cutting bottom roller 34 through a friction ring, and the concave ring on the driving roller 33 is just used for protecting a knife hole on the die cutting bottom roller 34, so that the neutral pole piece can be continuously produced; the die-cutting knife component 35 is slidably arranged on the foam abdicating hole die-cutting mechanism frame 31, and the die-cutting bottom roller 34 can drive the die-cutting knife component 35 to rotate and simultaneously cut; the pressure adjusting component 36 is arranged on the foam abdicating hole die-cutting mechanism frame 31 and is used for adjusting the distance among the die-cutting knife component 35, the die-cutting bottom roller 34 and the driving roller 33; and a first label stripping element 37, which is arranged on the foam abdicating hole die-cutting mechanism frame 31 and is used for stripping the material and integrating the stripped material into a whole.
When the die cutting machine is used specifically, the distance among the die cutting knife part 35, the die cutting bottom roller 34 and the transmission roller 33 is adjusted through the pressure adjusting part 36, so that the die cutting machine can adapt to the production of the current neutral pole piece, can prevent slipping in the rotating process, and then can ensure that the whole production process is carried out well and orderly.
On the basis of the above embodiment, the die-cutting rule part 35 includes a circular knife blade 351, a circular knife slider 352, a graphite bearing 353, an ejector pin 354, a thrust ball bearing 356, a bearing seat 357 and an adjusting screw 358; the circular knife blade 351, the graphite bearing 353, the thimble 354, the thrust ball bearing and the bearing seat 357 are coaxially arranged, and the graphite bearing 353 is sleeved on the circular knife blade 351; the thrust ball bearing is sleeved on the inner side of the bearing seat 357; the bearing seat 357 is slidably disposed inside the circular knife slider 352; the adjusting screw 358 is screwed on the circular knife slider 352, and one end of the adjusting screw 358 is disposed on the bearing seat 357. So set up in the actual generation process need be different to the position of circular knife blade 351 when supplementing the product of model, adjust the adjustment that can realize the circular knife blade 351 position about going on circular knife blade 351 through adjusting screw 358 this time for whole die-cutting rule part 35 practicality is stronger.
On the basis of the above embodiment, the primary die cutting mechanism 4 for aluminum foil, the secondary die cutting asynchronous transfer mechanism 5 for aluminum foil paperboard, the secondary die cutting mechanism 7 for foam and the shape die cutting structure 8 all have the structure of the die cutting mechanism 3 for foam abdicating holes. In practical use, the aluminum foil primary die cutting mechanism 4, the aluminum foil paperboard secondary die cutting asynchronous transfer mechanism 5, the foam secondary die cutting mechanism 7 and the appearance die cutting structure 8 realize the processing of corresponding steps by adjusting the position of the circular cutter blade 351. Therefore, when the component needs to be replaced in the equipment maintenance process, the corresponding position can be quickly replaced, and the production of the equipment is not influenced. Meanwhile, the same structural design is adopted, so that the maintenance cost of the whole equipment is lower.
On the basis of the embodiment, the forming equipment for the neutral polar plate further comprises a detection mechanism, wherein the detection mechanism comprises a first visual detector, a second visual detector, a third visual detector, a fourth visual detector and a fifth visual detector, the first visual detector is installed between the foam abdicating hole die-cutting mechanism and the primary aluminum foil die-cutting mechanism, the second visual detector is installed between the primary aluminum foil die-cutting mechanism and the secondary aluminum foil card paper die-cutting asynchronous transfer mechanism, the third visual detector is installed between the secondary aluminum foil card paper die-cutting asynchronous transfer mechanism and the glue dripping light-curing mechanism, and the fourth visual detector is installed between the glue dripping light-curing mechanism and the foam secondary die-cutting mechanism; and the fifth vision detector is arranged between the foam secondary die-cutting mechanism and the appearance die-cutting mechanism.
On the basis of the embodiment, the neutral polar plate forming equipment further comprises a control mechanism 20, the control mechanism is symmetrically arranged on two sides of the rack 1, the control mechanism is connected with the detection mechanism, the control mechanism is further connected with a foam drawing mechanism 2, a foam abdicating hole die-cutting mechanism 3, an aluminum foil primary die-cutting mechanism 4, an aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism 5, a glue dripping light-curing mechanism 6, a foam secondary die-cutting mechanism 7 and an appearance die-cutting mechanism 8, the control mechanism comprises a display, a setting module, an analysis module and a control module, the analysis module is respectively connected with the display, the setting module and the control module, a standard picture of a product is preset in the setting module during specific use, the analysis module collects the photographing information of the detection mechanism and compares the photographing information with the standard picture, if the photographing information does not accord with the standard picture, the analysis module sends the analysis result to a display and a control module, the control module controls the neutral plate production device to stop processing inconsistent neutral plates, and the display displays the analysis result.
The invention also discloses a production method of the neutral polar plate, which comprises the following steps as shown in fig. 6 and 7:
s1, carrying out intermittent abdication hole cutting on one end of foam by a foam abdication hole die cutting machine to form a plurality of foam abdication holes;
s2, die cutting is carried out on the conductive aluminum foil by an aluminum foil primary die cutting mechanism to form a first partition groove;
s3, laminating a paperboard aluminum foil, namely laminating the aluminum foil cut in the S2 with the paperboard;
s4, cutting the final shape of the aluminum foil and the second partition groove of the aluminum foil laminated in the step S3 by the aluminum foil paperboard secondary die-cutting asynchronous transfer-pasting mechanism;
s5, attaching the aluminum foil and the paperboard in the S3 to the foam with the clearance holes by an aluminum foil paperboard secondary die cutting asynchronous transfer and attachment mechanism;
s6, carrying out glue dripping treatment on the neutral polar plate by using a glue dripping light curing mechanism, wherein the size of a glue dripping range is larger than the external dimension of the neutral polar plate, and then carrying out UV light curing molding;
s7, carrying out secondary die cutting and cutting forming on the foam obtained in the step S6 by a foam secondary die cutting mechanism;
and S8, die-cutting the product obtained in the step S7 by the shape die-cutting structure, and sticking a protective layer.
In conclusion, the embodiment of the invention adopts a production mode of continuous feeding and circular knife die cutting (convenient installation and stable cutting), the neutral polar plate adopts continuous glue dripping and curing, the production continuity is effectively improved, in addition, when different types of products are produced, the production of different specifications of products can be realized only by replacing the circular knife head, or when the cutting positions are different, the production of different specifications of products can be realized by quickly adjusting the circular knife position through the adjusting screw 358. Meanwhile, the foam abdicating hole die-cutting mechanism 3, the primary aluminum foil die-cutting mechanism 4, the secondary aluminum foil paperboard die-cutting asynchronous transfer mechanism 5, the secondary foam die-cutting mechanism 7 and the appearance die-cutting structure 8 in the embodiment of the invention adopt the same structural design, so that the whole equipment is integrated and modularized, and is convenient to maintain. In addition, the production device provided by the embodiment of the invention adopts a continuous production mechanism, so that the production speed can reach 7-8 meters per minute. In addition, the production device has a roller type structure, and can realize multi-row production by adopting proper rollers, so that the production device can greatly improve the production efficiency of the neutral polar plate, thereby reducing the burden of personnel and realizing automatic production. In addition, the invention is provided with online detection to detect the quality of the intermediate product in the production process, thereby realizing the automatic detection process, avoiding the application of manpower and effectively improving the production efficiency.
Finally, it should be noted that the above-mentioned embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the modifications and equivalents of the specific embodiments of the present invention can be made by those skilled in the art after reading the present specification, but these modifications and variations do not depart from the scope of the claims of the present application.
Claims (10)
1. A neutral polar plate forming device is characterized by comprising a rack, a foam drawing mechanism, a foam abdicating hole die-cutting mechanism, an aluminum foil primary die-cutting mechanism, an aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism, a glue dripping light-curing mechanism, a foam secondary die-cutting mechanism and an appearance die-cutting structure; the foam drawing mechanism, the foam abdicating hole die-cutting mechanism, the primary aluminum foil die-cutting mechanism, the secondary aluminum foil card paper die-cutting asynchronous transfer mechanism, the glue dripping light-curing mechanism, the foam secondary die-cutting mechanism and the appearance die-cutting structure are sequentially arranged on the frame according to the production direction.
2. The neutral plate forming device according to claim 1, further comprising a material unwinding mechanism; the material unwinding mechanism comprises an aluminum foil unwinding mechanism, a paperboard unwinding mechanism, a foam unwinding mechanism and a release paper unwinding mechanism; the aluminum foil unwinding mechanism, the paperboard unwinding mechanism, the foam unwinding mechanism and the release paper unwinding mechanism are all arranged on the inner side of the frame; the aluminum foil unwinding mechanism, the paperboard unwinding mechanism, the foam unwinding mechanism and the release paper unwinding mechanism are all positioned on one side of the foam abdicating hole die cutting mechanism; the release paper unwinding mechanism is positioned above the foam secondary die cutting mechanism.
3. The neutral plate forming device according to claim 1, further comprising a waste winding mechanism; the waste material winding mechanism comprises an aluminum foil waste material winding mechanism, a paperboard waste material winding mechanism, a foam waste material winding mechanism and a release paper waste material winding mechanism; the aluminum foil waste winding mechanism, the paperboard waste winding mechanism, the foam waste winding mechanism and the release paper waste winding mechanism are all arranged on the rack; the aluminum foil waste winding mechanism, the paperboard waste winding mechanism, the foam waste winding mechanism and the release paper waste winding mechanism are all positioned on one side of the foam abdicating hole die-cutting mechanism; it locates bubble cotton secondary die-cutting mechanism top from type paper waste material winding mechanism.
4. The neutral plate forming apparatus according to claim 1, wherein the glue dripping mechanism comprises:
a support;
the glue dripping device is arranged on the bracket and is used for dripping glue on the single-pole and double-pole neutral polar plates;
the anti-sticking material forming plate is movably arranged on the bracket;
the UV light curing device is arranged on one side of the glue dripping device and is used for carrying out light curing and shaping treatment on the single-pole and double-pole neutral polar plates with glue;
and the forming plate transfer mechanism is arranged above the glue dripping device and used for carrying the anti-sticking material forming plate back and forth in a reciprocating manner.
5. A neutral plate forming apparatus according to claim 4, wherein the anti-adhesive material forming plate is provided with through holes for fixing the unipolar neutral plate.
6. The neutral plate forming apparatus of claim 1, wherein the foam abdication hole die cutting mechanism comprises:
a foam abdication hole die cutting mechanism frame;
the first driving source is arranged on the foam abdicating hole die-cutting mechanism frame and used for providing power;
the driving roller is arranged on the foam abdicating hole die-cutting mechanism frame, and the first driving source is in transmission connection with the driving roller;
the die cutting bottom roller is slidably arranged on the foam abdicating hole die cutting mechanism frame, and the transmission roller is in transmission connection with the die cutting bottom roller;
the die-cutting bottom roller is in transmission connection with the die-cutting knife component;
the pressure adjusting component is arranged on the foam abdicating hole die-cutting mechanism rack and is used for adjusting the distance among the die-cutting knife component, the die-cutting bottom roller and the transmission roller;
the first label stripping element is arranged on the foam abdicating hole die-cutting mechanism frame.
7. The neutral polar plate forming equipment according to claim 6, wherein the die cutter component comprises a circular cutter blade, a circular cutter slider, a graphite bearing, a thimble, a thrust ball bearing, a bearing seat and an adjusting screw rod; the circular knife blade, the graphite bearing, the thimble, the thrust ball bearing and the bearing seat are coaxially arranged, and the graphite bearing is sleeved on the circular knife blade; the thrust ball bearing is sleeved on the inner side of the bearing seat; the bearing seat can be arranged on the inner side of the circular knife sliding block in a sliding manner; the adjusting screw rod is screwed on the circular knife sliding block, and one end of the adjusting screw rod is connected with the bearing seat.
8. The neutral polar plate forming device according to claim 1, wherein the foam abdicating hole die-cutting mechanism, the aluminum foil primary die-cutting mechanism, the aluminum foil paperboard secondary die-cutting asynchronous transfer mechanism, the foam secondary die-cutting mechanism and the shape die-cutting mechanism are the same.
9. The neutral polar plate forming equipment according to claim 1, wherein the neutral polar plate forming equipment further comprises a detection mechanism, the detection mechanism comprises a first visual detector, a second visual detector, a third visual detector, a fourth visual detector and a fifth visual detector, the first visual detector is arranged above the space between the foam abdicating hole die-cutting mechanism and the primary aluminum foil die-cutting mechanism, the second visual detector is arranged above the space between the primary aluminum foil die-cutting mechanism and the secondary aluminum foil card die-cutting asynchronous transfer mechanism, the third visual detector is arranged above the space between the secondary aluminum foil card die-cutting asynchronous transfer mechanism and the glue dripping light-curing mechanism, and the fourth visual detector is arranged above the glue dripping light-curing mechanism and the secondary foam die-cutting mechanism; and the fifth visual detector is arranged above the foam secondary die-cutting mechanism and the appearance die-cutting mechanism.
10. A neutral plate production method of the neutral plate forming apparatus as set forth in claim 1, wherein: the method comprises the following steps:
s1, carrying out intermittent abdication hole cutting on one end of foam by a foam abdication hole die cutting machine to form a plurality of foam abdication holes;
s2, die cutting is carried out on the conductive aluminum foil by an aluminum foil primary die cutting mechanism to form a first partition groove;
s3, laminating a paperboard aluminum foil, namely laminating the aluminum foil cut in the S2 with the paperboard;
s4, cutting the final shape of the aluminum foil and the second partition groove of the aluminum foil laminated in the step S3 by the aluminum foil paperboard secondary die-cutting asynchronous transfer-pasting mechanism;
s5, attaching the aluminum foil and the paperboard in the S3 to the foam with the clearance holes by an aluminum foil paperboard secondary die cutting asynchronous transfer and attachment mechanism;
s6, carrying out glue dripping treatment on the neutral polar plate by using a glue dripping light curing mechanism, wherein the size of a glue dripping range is larger than the external dimension of the neutral polar plate, and then carrying out UV light curing molding;
s7, carrying out secondary die cutting and cutting forming on the foam obtained in the step S6 by a foam secondary die cutting mechanism;
and S8, die-cutting the product obtained in the step S7 by the shape die-cutting structure, and sticking a protective layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911386855.1A CN110978555A (en) | 2019-12-29 | 2019-12-29 | Neutral polar plate forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911386855.1A CN110978555A (en) | 2019-12-29 | 2019-12-29 | Neutral polar plate forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110978555A true CN110978555A (en) | 2020-04-10 |
Family
ID=70076785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911386855.1A Pending CN110978555A (en) | 2019-12-29 | 2019-12-29 | Neutral polar plate forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110978555A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113059623A (en) * | 2021-04-29 | 2021-07-02 | 杭州丽昂电气有限公司 | Production process and production device of enameled wire photo-insulating paper |
-
2019
- 2019-12-29 CN CN201911386855.1A patent/CN110978555A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113059623A (en) * | 2021-04-29 | 2021-07-02 | 杭州丽昂电气有限公司 | Production process and production device of enameled wire photo-insulating paper |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103481655A (en) | Printing and die-cutting machine of protective film and production process thereof | |
| CN109454455B (en) | Disposable electrocardio electrode apparatus for producing | |
| CN107600515B (en) | 3D film pasting equipment and 3D film pasting method | |
| CN115602860B (en) | Membrane electrode gasket laminating equipment and laminating process thereof | |
| CN104875468A (en) | Automatic metal plate membrane laminating device | |
| CN108974531A (en) | A kind of Linear full-automatic labeling system | |
| CN110978555A (en) | Neutral polar plate forming equipment | |
| CN105500726B (en) | A kind of plastic film molding and equipment for coating film | |
| CN103358654B (en) | Drum-type lamination machine | |
| CN114516444B (en) | Film pasting device and film pasting method | |
| CN211616678U (en) | Neutral polar plate forming equipment | |
| CN113415465B (en) | Insulating film laminating machine | |
| CN105313427A (en) | Adhering device for large-sized touch panel laminating machine | |
| CN111453519B (en) | Online automatic tape sticking equipment | |
| CN204278745U (en) | The automatic inspection rejects restoring means of printed matter | |
| CN113652506A (en) | Intelligent leather equidistance cutting equipment for leather products | |
| CN104902428B (en) | Horn mesh enclosure production system | |
| CN203557822U (en) | A protective film printing die cutting machine | |
| CN209553616U (en) | A kind of big frame automatic film applicator of television set | |
| CN209579813U (en) | A kind of processing printed double-station die-cutting device | |
| CN205469996U (en) | Punch a hole around membrane machine | |
| CN214166879U (en) | Visual guide robot data plate rubberizing equipment | |
| CN210506100U (en) | Laminated glass laminating equipment | |
| CN110053248B (en) | Full-automatic working of plastics hot pressing pad pasting and cut equipment thereof | |
| CN208324260U (en) | Attaching plug side automatic film-laminating device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |