CN109454455B - Disposable electrocardio electrode apparatus for producing - Google Patents

Disposable electrocardio electrode apparatus for producing Download PDF

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Publication number
CN109454455B
CN109454455B CN201811355263.9A CN201811355263A CN109454455B CN 109454455 B CN109454455 B CN 109454455B CN 201811355263 A CN201811355263 A CN 201811355263A CN 109454455 B CN109454455 B CN 109454455B
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label
conductive adhesive
disposable
unreeling
electrode
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CN201811355263.9A
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CN109454455A (en
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翁文校
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/24Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
    • A61B5/25Bioelectric electrodes therefor

Abstract

The invention provides a disposable electrocardio electrode production device which comprises a frame, a punching mechanism, a label transferring mechanism, a sensor pressing mechanism, a conductive adhesive pressing mechanism, a laminating mechanism and a cutting mechanism, wherein the punching mechanism, the label transferring mechanism, the sensor pressing mechanism, the conductive adhesive pressing mechanism, the laminating mechanism and the cutting mechanism are sequentially arranged on the frame according to the production direction of the disposable electrocardio electrode. Compared with the existing disposable electrocardio-electrode production device, the disposable electrocardio-electrode production device can effectively solve the problems that the electrocardio-electrode production device is low in production efficiency and easy to produce chemical pollution, realizes production automation, and reduces the requirement on manpower.

Description

Disposable electrocardio electrode apparatus for producing
Technical Field
The invention relates to an electrocardio electrode production device, in particular to a disposable electrocardio electrode production device.
Background
The disposable electrocardio electrode is used as an important consumable for acquiring an electrocardiogram and has wide application. However, the existing electrocardio electrode production device has larger production defects, such as only single-row electrodes can be produced, the production efficiency per minute is lower and is only 40-50 sheets because of a step punching machine, and the follow-up practical use of the electrocardio electrode is seriously influenced because of excessive cutting or too shallow cutting caused by a flat pressing and die cutting mode of the step punching machine. In addition, the existing electrocardio-electrode production device adopts dripping conductive adhesive liquid and forms a conductive adhesive layer after ultraviolet light curing, so that larger chemical pollution and ultraviolet radiation are generated in the electrode production process, and the physical health of workers is seriously influenced.
Disclosure of Invention
The invention provides a disposable electrocardio-electrode production device, which at least solves the problems that the production efficiency of the electrocardio-electrode production device is low and chemical pollution is easy to generate.
The invention provides a disposable electrocardio electrode production device which comprises a frame, a punching mechanism, a label transferring mechanism, a sensor pressing mechanism, a conductive adhesive pressing mechanism, a laminating mechanism and a cutting mechanism, wherein the punching mechanism, the label transferring mechanism, the sensor pressing mechanism, the conductive adhesive pressing mechanism, the laminating mechanism and the cutting mechanism are sequentially arranged on the frame according to the production direction of the disposable electrocardio electrode.
Further, disposable electrocardio electrode apparatus for producing still includes label transport mechanism, label transport mechanism includes label paper unreels, label half-cut machine, label die block rolling, label waste material rolling, label paper unreels, label half-cut machine, label waste material rolling, label die block rolling are installed in the frame, label half-cut machine is located between label paper unreels, the label waste material rolling, label waste material rolling is located between label half-cut machine, the label die block rolling.
Further, the sensor pressing mechanism comprises a roller-type sensor pressing machine, a first sensor vibration disc and a second sensor vibration disc, the roller-type sensor pressing machine comprises an upper sensor pressing roller and a lower sensor pressing roller, the discharge end of the first sensor vibration disc is connected with the upper sensor pressing roller, and the discharge end of the second sensor vibration disc is connected with the lower sensor pressing roller.
Further, the disposable electrocardio electrode apparatus for producing still includes conductive adhesive transport mechanism, conductive adhesive transport mechanism includes conductive adhesive unreels, conductive adhesive backing film rolling, conductive adhesive waste material rolling, conductive adhesive unreels, conductive adhesive backing film rolling, conductive adhesive waste material rolling are installed in the frame, conductive adhesive unreels and is located between conductive adhesive backing film rolling, the conductive adhesive waste material rolling, conductive adhesive unreels and is adjacent with conductive adhesive pressing mechanism.
Further, the disposable electrocardio electrode production device further comprises a protective film conveying mechanism, the protective film conveying mechanism comprises a main material release paper winding and a protective film unreeling, the main material release paper winding and the protective film unreeling are sequentially arranged on the frame according to the production direction of the disposable electrocardio electrode, and the main material release paper winding and the protective film unreeling are adjacent to the laminating mechanism.
Further, the disposable electrocardio electrode production device further comprises a main material unreeling roller and a waste material rolling roller, wherein the main material unreeling roller and the waste material rolling roller are respectively arranged at two ends of the frame, the main material unreeling roller is adjacent to the punching mechanism, and the waste material rolling roller is adjacent to the cutting mechanism.
Further, the cutting mechanism comprises a half cutting machine and a full cutting machine, the half cutting machine is arranged between the attaching mechanism and the full cutting machine, and the punching mechanism, the half cutting machine and the full cutting machine are all circular knife die cutting machines.
Still further, disposable electrocardio electrode apparatus for producing still includes detection mechanism, detection mechanism includes first visual detector, second visual detector, third visual detector, fourth visual detector, first visual detector installs between label transfer mechanism, sensor pressing mechanism, second visual detector installs between sensor pressing mechanism and conductive adhesive pressing mechanism, third visual detector installs between conductive adhesive pressing mechanism and laminating mechanism, fourth visual detector installs between half cutting machine and full cutting machine.
Further, the disposable electrocardio-electrode production device also comprises a control mechanism which is connected with the detection mechanism.
Still further, control mechanism still links to each other with mechanism that punches a hole, label transfer mechanism, sensor pressing mechanism, conducting resin pressing mechanism, laminating mechanism, cutting mechanism, control mechanism includes display, setting up module, analysis module, control module, analysis module links to each other with display, setting up module, control module respectively, disposable electrocardio electrode apparatus for producing's application method is: and presetting a standard picture of a product in the setting module, acquiring photographing information of the detection mechanism by the analysis module, comparing the photographing information with the standard picture, if the photographing information is inconsistent with the standard picture, sending an analysis result to the display and the control module by the analysis module, controlling the disposable electrocardio electrode production device to stop processing the inconsistent electrocardio electrode by the control module, and displaying the analysis result by the display.
The invention also discloses an online detection process of the disposable electrocardio electrode production device, wherein the online detection process comprises the steps of respectively carrying out visual detection on the electrode products processed by the label transfer mechanism, the sensor pressing mechanism, the conductive adhesive pressing mechanism and the semi-cutting machine by the first visual detector, the second visual detector, the third visual detector and the fourth visual detector, carrying out quality analysis on the electrode products by an analysis module, judging the electrode products to be NG products if the electrode products do not meet the quality standard requirement, and controlling the subsequent processing process to stop processing the NG products by a control module.
Compared with the prior art, the invention adopts a production mode of continuous feeding and circular knife die cutting (convenient installation and stable half-cutting and full-cutting), and the sensor adopts continuous pressing, thereby effectively improving the continuity of production and realizing the production of products with different specifications only by replacing the circular knife heads. Meanwhile, the cured solid conductive adhesive is adopted to carry out die cutting (half cutting is carried out, the adhesive is cut off, and the base paper is not cut off) and then transferred to be pasted and pressed, and the adhesive is replaced by a paste adhesive mode, so that chemical and ultraviolet pollution caused in the production process of the electrocardio electrode is reduced. In addition, the production device of the invention adopts a continuous production mechanism, so that the production speed can reach 5-6 meters per minute, the production speed is calculated by 50mm of product specification, 18 finished products can be produced by 1m of waste materials, and 90-105 sheets can be produced per minute by single-row production.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a front view of an embodiment of the present invention;
FIG. 3 is a working state diagram of an embodiment of the present invention;
fig. 4 is a schematic structural diagram of the product in different steps according to the embodiment of the invention.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution of the embodiments of the present invention will be clearly and completely described below, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
The embodiment of the invention discloses a disposable electrocardio electrode production device, which comprises a frame, a punching mechanism 1, a label transfer mechanism 2, a sensor pressing mechanism 3, a conductive adhesive pressing mechanism 4, a laminating mechanism 5 and a cutting mechanism, wherein the punching mechanism 1, the label transfer mechanism 2, the sensor pressing mechanism 3, the conductive adhesive pressing mechanism 4, the laminating mechanism 5 and the cutting mechanism are sequentially arranged on the frame according to the production direction of the disposable electrocardio electrode, as shown in fig. 1 and 2.
Optionally, the disposable electrocardiograph electrode production device further comprises a label conveying mechanism, the label conveying mechanism comprises a label paper unreeling 71, a label half-cutting machine 72, a label bottom die reeling 73 and a label waste reeling 74, the label paper unreeling 71, the label half-cutting machine 72, the label waste reeling 73 and the label bottom die reeling 74 are mounted on the frame, the label half-cutting machine 72 is located between the label paper unreeling 71 and the label waste reeling 73, and the label waste reeling 73 is located between the label half-cutting machine 72 and the label bottom die reeling 74.
Optionally, the sensor pressing mechanism 3 includes drum-type sensor pressing machine, first sensor vibration dish, second sensor vibration dish, drum-type sensor pressing machine 3 includes sensor pressing roller, lower sensor pressing roller, the discharge end of first sensor vibration dish meets with last sensor pressing roller, the discharge end of second sensor vibration dish meets with lower sensor pressing roller.
Optionally, the disposable electrocardio electrode production device further includes a conductive adhesive conveying mechanism, the conductive adhesive conveying mechanism includes a conductive adhesive unreeling 81, a conductive adhesive base film reeling 82 and a conductive adhesive waste reeling 83, the conductive adhesive unreeling 81, the conductive adhesive base film reeling 82 and the conductive adhesive waste reeling 83 are mounted on the frame, the conductive adhesive unreeling 81 is located between the conductive adhesive base film reeling 82 and the conductive adhesive waste reeling 83, and the conductive adhesive unreeling 81 is adjacent to the conductive adhesive pressing mechanism 4.
Optionally, the disposable electrocardiograph electrode production device further comprises a protective film conveying mechanism, the protective film conveying mechanism comprises a main material release paper winding 92 and a protective film unwinding 91, the main material release paper winding 92 and the protective film unwinding 91 are sequentially arranged on the frame according to the production direction of the disposable electrocardiograph electrode, and the main material release paper winding 92 and the protective film unwinding 91 are adjacent to the laminating mechanism 5.
Optionally, the disposable electrocardiograph electrode production device further comprises a main material unreeling roller 11 and a waste material winding roller 12, the main material unreeling roller 11 and the waste material winding roller 12 are respectively installed at two ends of the frame, the main material unreeling roller 11 is adjacent to the punching mechanism 1, and the waste material winding roller 12 is adjacent to the cutting mechanism.
Optionally, the cutting mechanism includes a half cutter 61 and a full cutter 62, the half cutter 61 is installed between the laminating mechanism 5 and the full cutter 62, and the punching mechanism 1, the half cutter 61 and the full cutter 62 are all circular knife die cutters.
In particular, the disposable electrocardiograph electrode production device further comprises a detection mechanism, the detection mechanism comprises a first visual detector 111, a second visual detector 112, a third visual detector 113 and a fourth visual detector 114, the first visual detector 111 is arranged between the label transferring mechanism 2 and the sensor pressing mechanism 3, the second visual detector 112 is arranged between the sensor pressing mechanism 3 and the conductive adhesive pressing mechanism 4, the third visual detector 113 is arranged between the conductive adhesive pressing mechanism 4 and the attaching mechanism 5, and the fourth visual detector 114 is arranged between the half-cutter 61 and the full-cutter 62.
In particular, the disposable electrocardio-electrode production device further comprises a control mechanism 13, and the control mechanism 13 is connected with the detection mechanism.
In particular, the control mechanism 13 is further connected with the punching mechanism 1, the label transferring mechanism 2, the sensor pressing mechanism 3, the conductive adhesive pressing mechanism 4, the attaching mechanism 5 and the cutting mechanism, the control mechanism 1 comprises a display, a setting module, an analysis module and a control module, the analysis module is respectively connected with the display, the setting module and the control module, and the using method of the disposable electrocardio electrode production device is as follows: and presetting a standard picture of a product in the setting module, acquiring photographing information of the detection mechanism by the analysis module, comparing the photographing information with the standard picture, if the photographing information is inconsistent with the standard picture, sending an analysis result to the display and the control module by the analysis module, controlling the disposable electrocardio electrode production device to stop processing the inconsistent electrocardio electrode by the control module, and displaying the analysis result by the display. The first visual detector 111, the second visual detector 112, the third visual detector 113 and the fourth visual detector 114 are industrial camera mechanisms, and the industrial camera mechanisms comprise industrial cameras and light sources which are respectively positioned on the upper side and the lower side of the product.
As shown in fig. 1 and fig. 2, the label transferring mechanism 2, the sensor pressing mechanism 3, the conductive adhesive pressing mechanism 4, and the attaching mechanism 5 are all roll-in structures. The PET protective film structure is borne on the protective film conveying mechanism. Electrode main material, label paper, conductive adhesive and PET protective film are respectively placed on the main material unreeling roller 11, the label paper unreeling 71, the conductive adhesive unreeling 81 and the protective film unreeling 91, the electrode main material is a double-layer structure composed of a matrix and a release layer, the label paper and the conductive adhesive are both double-layer structures composed of the matrix and a bottom die,
In the actual production process, as shown in fig. 3 and 4, the electrode main material is punched at the electrode position by the punching mechanism 1; the label paper enters a label half-cutting machine 72 to be half-cut, so that the base body of the label paper is ensured to be basically cut off, the base die is continuously separated and collected by a label base die winding 73, the base body of the label paper enters a label transfer mechanism 2 and is attached to the surface of an electrode main material, a half-cut label structure is attached to the punching position of the electrode main material, and waste materials are collected into a label waste winding 74; the electrode main material after label transfer enters a sensor pressing mechanism 3, and sensors are adhered to the upper surface and the lower surface of the electrode main material by an upper sensor pressing roller and a lower sensor pressing roller; the conductive adhesive separates the substrate from the bottom die under the action of the conductive adhesive base film winding 82, the substrate is adhered to the surface of the electrode main material fixed with the sensor through the conductive adhesive pressing mechanism 4, and conductive adhesive waste is collected by the conductive adhesive waste winding 83. The electrode main material enters a laminating mechanism 5, the release paper on the surface of the main material is removed under the action of the winding 92 of the main material release paper, and the electrode main material is laminated with the PET protective film through the laminating mechanism 5; the bonded electrode enters a cutting mechanism, and as shown in fig. 4, the electrode shape is cut by a half cutter 61, and the electrode attached with a protective film is cut by a full cutter 62, thereby realizing finished product collection. When in use, a user can take down the electrode for use only according to the half-cut trace.
The specific online detection process of the disposable electrocardio-electrode production device in the embodiment of the invention is that a first visual detector, a second visual detector, a third visual detector and a fourth visual detector respectively carry out visual detection on electrode products processed by a label transfer mechanism, a sensor pressing mechanism, a conductive adhesive pressing mechanism and a semi-cutting machine, an analysis module carries out quality analysis on the electrode products, if the electrode products do not meet the quality standard requirement, the electrode products are judged to be NG products, and a control module controls the subsequent processing process to stop processing the NG products.
The embodiment of the invention adopts a production mode of continuous feeding and circular knife die cutting (convenient installation and stable half-cutting and full-cutting), and the sensor adopts continuous pressing, so that the production continuity is effectively improved, and the production of products with different specifications can be realized only by replacing the circular knife heads. Meanwhile, the embodiment of the invention adopts the cured solid conductive adhesive to carry out die cutting (a half-cutting mode is adopted, so long as the adhesive is cut off and the base paper is not cut), then the adhesive is transferred and pressed, the adhesive is replaced by an adhesive bonding mode, and the chemical and ultraviolet pollution caused in the production process of the electrocardio electrode is reduced. In addition, the production device provided by the embodiment of the invention adopts a continuous production mechanism, so that the production speed can reach 5-6 meters per minute, the production speed is calculated by 50mm of product specification, 18 finished products can be produced by 1m of waste materials, 90-105 sheets can be produced per minute by single-row production, the production mechanism of the production device is of a compression roller type structure, and the production of multiple rows can be realized by adopting a proper roller, so that the production device provided by the invention can greatly improve the production efficiency of electrocardio electrodes, reduce the burden of personnel and realize automatic production.
According to the embodiment of the invention, the industrial camera is used as a visual detector to detect the quality of the intermediate product in the production process, so that an automatic detection process is realized, the application of manpower is avoided, and the production efficiency is effectively improved.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical solution of the present application and not for limiting the same, and although the present application has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made to the specific embodiments of the present application after reading the present specification, and these modifications and variations do not depart from the scope of the application as claimed in the pending claims.

Claims (6)

1. The disposable electrocardio electrode production device is characterized by comprising a frame, a punching mechanism, a label transfer mechanism, a sensor pressing mechanism, a conductive adhesive pressing mechanism, a laminating mechanism and a cutting mechanism, wherein the punching mechanism, the label transfer mechanism, the sensor pressing mechanism, the conductive adhesive pressing mechanism, the laminating mechanism and the cutting mechanism are sequentially arranged on the frame according to the production direction of the disposable electrocardio electrode; the disposable electrocardio electrode production device further comprises a label conveying mechanism, wherein the label conveying mechanism comprises label paper unreeling, a label half-cutting machine, a label bottom die reeling and a label waste reeling, the label paper unreeling, the label half-cutting machine, the label waste reeling and the label bottom die reeling are arranged on the frame, the label half-cutting machine is positioned between the label paper unreeling and the label waste reeling, and the label waste reeling is positioned between the label half-cutting machine and the label bottom die reeling; the disposable electrocardio electrode production device further comprises a conductive adhesive conveying mechanism, wherein the conductive adhesive conveying mechanism comprises a conductive adhesive unreeling mechanism, a conductive adhesive base film reeling mechanism and a conductive adhesive waste reeling mechanism, the conductive adhesive unreeling mechanism, the conductive adhesive base film reeling mechanism and the conductive adhesive waste reeling mechanism are arranged on the frame, the conductive adhesive unreeling mechanism is positioned between the conductive adhesive base film reeling mechanism and the conductive adhesive waste reeling mechanism, and the conductive adhesive unreeling mechanism is adjacent to the conductive adhesive laminating mechanism; the protective film conveying mechanism comprises a main material release paper winding and a protective film unreeling, the main material release paper winding and the protective film unreeling are sequentially arranged on the frame according to the production direction of the disposable electrocardio electrode, and the main material release paper winding and the protective film unreeling are adjacent to the laminating mechanism; the disposable electrocardio electrode production device further comprises a main material unreeling roller and a waste material winding roller, wherein the main material unreeling roller and the waste material winding roller are respectively arranged at two ends of the machine frame, the main material unreeling roller is adjacent to the punching mechanism, and the waste material winding roller is adjacent to the cutting mechanism.
2. The disposable electrocardiograph electrode production device according to claim 1, wherein the sensor pressing mechanism comprises a roller-type sensor pressing machine, a first sensor vibration disc and a second sensor vibration disc, the roller-type sensor pressing machine comprises an upper sensor pressing roller and a lower sensor pressing roller, a discharge end of the first sensor vibration disc is connected with the upper sensor pressing roller, and a discharge end of the second sensor vibration disc is connected with the lower sensor pressing roller.
3. The disposable electrocardiograph electrode production device according to claim 1, wherein the cutting mechanism comprises a half cutter and a full cutter, the half cutter is arranged between the attaching mechanism and the full cutter, and the punching mechanism, the half cutter and the full cutter are all circular cutter die cutters.
4. The disposable electrocardiograph electrode production device according to claim 3 further comprising a detection mechanism including a first visual detector mounted between the label transfer mechanism and the sensor lamination mechanism, a second visual detector mounted between the sensor lamination mechanism and the conductive adhesive lamination mechanism, a third visual detector mounted between the conductive adhesive lamination mechanism and the laminating mechanism, and a fourth visual detector mounted between the half cutter and the full cutter.
5. The disposable electrocardiograph electrode production device according to claim 4, further comprising a control mechanism, wherein the control mechanism is connected with the detection mechanism, the control mechanism is further connected with the punching mechanism, the label transferring mechanism, the sensor pressing mechanism, the conductive adhesive pressing mechanism, the attaching mechanism and the cutting mechanism, the control mechanism comprises a display, a setting module, an analysis module and a control module, the analysis module is respectively connected with the display, the setting module and the control module, and the disposable electrocardiograph electrode production device is used in the following method: and presetting a standard picture of a product in the setting module, acquiring photographing information of the detection mechanism by the analysis module, comparing the photographing information with the standard picture, if the photographing information is inconsistent with the standard picture, sending an analysis result to the display and the control module by the analysis module, controlling the disposable electrocardio electrode production device to stop processing the inconsistent electrocardio electrode by the control module, and displaying the analysis result by the display.
6. An on-line detection process of the disposable electrocardiograph electrode production device according to claim 5, wherein the on-line detection process is characterized in that a first visual detector, a second visual detector, a third visual detector and a fourth visual detector respectively carry out visual detection on electrode products processed by a label transferring mechanism, a sensor pressing mechanism, a conductive adhesive pressing mechanism and a semi-cutting machine, an analysis module carries out quality analysis on the electrode products, if the electrode products do not meet the quality standard requirement, the electrode products are judged to be NG products, and a control module controls the subsequent processing process to stop processing the NG products.
CN201811355263.9A 2018-11-14 2018-11-14 Disposable electrocardio electrode apparatus for producing Active CN109454455B (en)

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CN109454455B true CN109454455B (en) 2024-04-26

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Publication number Priority date Publication date Assignee Title
CN110842559B (en) * 2019-10-12 2020-10-16 武汉纺织大学 Electrode bending and installing welding system
CN111180662B (en) * 2020-04-13 2020-07-28 山东华滋自动化技术股份有限公司 Coating equipment is detained to beating
CN113043371B (en) * 2021-03-24 2022-08-30 山东华滋自动化技术股份有限公司 Electrode slice production is with cotton production line that cuts and punch a hole of bubble
CN112693946B (en) * 2021-03-24 2021-12-14 山东华滋自动化技术股份有限公司 Production process of electrode plate
CN113002002B (en) * 2021-03-24 2022-07-29 山东华滋自动化技术股份有限公司 Electrode slice production line

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